Toro TITAN MAX 76601 Operator'S Manual Download Page 1

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Form No. 3441-416 Rev A

TITAN

MAX Riding Mower

Model No. 76601—Serial No. 400000000 and Up

*3441-416*

Summary of Contents for TITAN MAX 76601

Page 1: ...Form No 3441 416 Rev A TITAN MAX Riding Mower Model No 76601 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3441 416...

Page 2: ...oduction This rotary blade riding lawn mower is intended to be used by homeowners in residential applications It is designed primarily for cutting grass on well maintained lawns Using this product for...

Page 3: ...31 Recommended Maintenance Schedule s 31 Lubrication 32 Greasing the Machine 32 Engine Maintenance 33 Engine Safety 33 Servicing the Air Cleaner 33 Servicing the Engine Oil 34 Servicing the Spark Plu...

Page 4: ...familiar with the instructions and physically capable to operate or service the machine Always keep the roll bar in the fully raised and locked position and use the seat belt Do not operate the machin...

Page 5: ...ees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recommend...

Page 6: ...blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help fa...

Page 7: ...ry decal116 8588 116 8588 1 Read the Operator s Manual 2 Rotate the drive release knob to loosen slide the knob and tighten 3 Push the machine decal117 1194 117 1194 1 Belt routing 2 Engine decal133 8...

Page 8: ...0765 130 0765 1 Read the Operator s Manual 3 Remove the key before performing maintenance 2 Height of cut selection decal132 0872 132 0872 1 Thrown object hazard keep bystanders away from the machine...

Page 9: ...2 Pull up to unlock the transport lock decal126 6194 126 6194 1 Traction control 4 Neutral 2 Fast 5 Reverse 3 Slow decal126 6183 126 6183 1 Traction control 4 Neutral 2 Fast 5 Reverse 3 Slow decal137...

Page 10: ...e Operator s Manual do not operate this machine unless you are trained wear hearing protection 4 Runover backover hazard do not carry passengers look behind you when mowing in reverse 2 Cutting dismem...

Page 11: ...ter 7 Position for optional power point 4 Throttle control Key Switch The key switch used to start and shut off the engine has 3 positions OFF RUN and START Refer to Starting the Engine page 21 Choke...

Page 12: ...ttended Parking Brake Lever Whenever you shut off the engine engage the parking brake to prevent accidental movement of the machine Fuel Shutoff Valve Close the fuel shutoff valve when transporting or...

Page 13: ...fire or explosion from fuel can burn you and others and can damage property To prevent a static charge from igniting the fuel place the container and or machine directly on the ground before filling...

Page 14: ...stabilizer manufacturer Cleans the engine while it runs Eliminates gum like varnish buildup in the fuel system which causes hard starting Important Do not use fuel additives containing methanol or eth...

Page 15: ...hem Lowering the Roll Bar Important Lower the roll bar only when absolutely necessary 1 Remove the hairpin cotters and remove the 2 pins Figure 9 2 Lower the roll bar to the down position Figure 8 Not...

Page 16: ...the machine each time If the safety system does not operate as described below have an Authorized Service Dealer repair the safety system immediately 1 Sit on the seat engage the parking brake and mov...

Page 17: ...oaching blind corners shrubs trees or other objects that may block your view Stop the blades whenever you are not mowing If the machine strikes an object or starts to vibrate immediately shut off the...

Page 18: ...peration Use common sense and good judgment when performing this evaluation Changes in the terrain such as moisture can quickly affect the operation of the machine on a slope Identify hazards at the b...

Page 19: ...onents Do not repair or alter them There is no rollover protection when the roll bar is down Wheels dropping over edges over steep banks or into water can cause a rollover which may result in serious...

Page 20: ...control switch PTO starts and stops the mower blades and any powered attachments Engaging the Blade Control Switch PTO Note Engaging the blade control switch PTO with the throttle position at half or...

Page 21: ...gine has started Figure 20 g008959 Figure 20 1 ON position 2 OFF position Starting the Engine Note A warm or hot engine may not require choking Important Do not engage the starter for more than 5 seco...

Page 22: ...the machine unattended g036839 Figure 22 Important Make sure that the fuel shutoff valve is closed before transporting or storing the machine as fuel leakage may occur Engage the parking brake before...

Page 23: ...can spin very rapidly You may lose control of the machine and cause personal injury or damage to the machine Use caution when making turns Slow the machine down before making sharp turns Driving Forw...

Page 24: ...e key from the key switch Make sure that the grass deflector is in the down position Adjusting the Height of Cut Using the Transport Lock The transport lock has 2 positions and is used with the deck l...

Page 25: ...s Whenever you change the height of cut adjust the height of the anti scalp rollers Note Adjust the anti scalp rollers so that the rollers do not touch the ground in normal flat mowing areas 1 Park th...

Page 26: ...the same cutting height mow more often in early spring As the grass growth rate slows in mid summer mow less frequently If you cannot mow for an extended period first mow at a high cutting height then...

Page 27: ...n grass and debris from the cutting unit muffler drives grass catcher and engine compartment to help prevent fires Clean up oil or fuel spills Shut off the fuel and remove the key before storing or tr...

Page 28: ...a level surface disengage the blade control switch and engage the parking brake 2 Shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Locat...

Page 29: ...ramps for each side of the machine Do not exceed a 15 degree angle between the ramp and the ground or between the ramp and the trailer or truck Ensure that the length of the ramp is at least 4 times...

Page 30: ...machine up the ramp 2 Drive the machine forward down the ramp 5 Shut off the engine remove the key and engage the parking brake 6 Tie down the machine near the front caster wheels and the rear frame w...

Page 31: ...and the positive last Connect the positive terminal first and the negative last To ensure optimum performance use only genuine Toro replacement parts and accessories Replacement parts and accessories...

Page 32: ...ne could accidently start the engine and seriously injure you or other bystanders Shut off the engine and remove the key from the switch before you perform any maintenance Lubrication Greasing the Mac...

Page 33: ...age the blade control switch and move the motion control levers outward to the PARK position 2 Shut off the engine remove the key and wait for all moving parts to stop before leaving the operating pos...

Page 34: ...ure 34 Servicing the Engine Oil Engine Oil Specifications Oil Type Detergent oil including synthetic of API service SJ or higher Crankcase Capacity 1 9 L 64 fl oz with oil filter Viscosity See the tab...

Page 35: ...completely 2 Park the machine on a level surface disengage the blade control switch and move the motion control levers outward to the PARK position 3 Shut off the engine remove the key and wait for a...

Page 36: ...9 6 Slowly pour approximately 80 of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark Figure 40 g194610 Figure 40 7 Dispose of the used oil at a rec...

Page 37: ...is out of the engine 4 Remove the spark plug Figure 41 g027478 Figure 41 Checking the Spark Plug Important Do not clean the spark plug s Always replace the spark plug s when it has a black coating wor...

Page 38: ...lter after removing it from the fuel line 1 Park the machine on a level surface disengage the blade control switch and engage the parking brake 2 Shut off the engine remove the key and wait for all mo...

Page 39: ...ury When removing or installing the battery do not allow the battery terminals to touch any metal parts of the machine Do not allow metal tools to short between the battery terminals and metal parts o...

Page 40: ...disconnected electrical damage may occur g000960 Figure 46 1 Positive battery post 3 Red charger lead 2 Negative battery post 4 Black charger lead Installing the Battery 1 Position the battery in the...

Page 41: ...T slot 5 Check which way the machine tracks 6 If the machine tracks to the right insert a 3 16 inch hex wrench through the access hole in the right front cover panel and rotate the tracking screw cloc...

Page 42: ...Checking the Wheel Lug Nuts Check and torque the wheel lug nuts to 122 to 136 N m 90 to 100 ft lb Cooling System Maintenance Cleaning the Engine Screen Service Interval Before each use or daily Befor...

Page 43: ...ce could be dangerous because the jacks may not provide enough support or may malfunction allowing the machine to fall and possibly cause serious injury Do not rely solely on mechanical or hydraulic j...

Page 44: ...gns of a worn belt include squealing while the belt is rotating the blades slipping while cutting grass and frayed edges burn marks and cracks on the belt Replacing the Mower Belt The signs of a worn...

Page 45: ...belt Figure 54 9 Tighten the nut securing the wire form to the idler pulley Figure 53 Note Position the wireform against the idler arm as shown in Figure 53 10 Install the pulley covers Replacing the...

Page 46: ...ng the Height You can adjust the motion control levers higher or lower for maximum comfort 1 Park the machine on a level surface disengage the blade control switch PTO and engage the parking brake 2 S...

Page 47: ...level surface disengage the blade control switch PTO and engage the parking brake 2 Shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Pus...

Page 48: ...t pin 17 Check and ensure that the machine does not creep in neutral with the parking brake disengaged Hydraulic System Maintenance Hydraulic System Safety Seek immediate medical attention if fluid is...

Page 49: ...d add fluid Refer to Bleeding the Hydraulic System page 51 Repeat the bleeding process until the fluid remains at the FULL COLD line in the reservoir after purging Failure to properly perform this pro...

Page 50: ...gh the expansion reservoir until fluid comes out of 1 of the vent plug holes 8 Install the vent plug 9 Torque the plug to 20 N m 15 ft lb 10 Continue to add fluid through the expansion reservoir until...

Page 51: ...ormal speeds it is purged 4 Check the fluid level in the expansion reservoir a final time Add the specified fluid as until it reaches the FULL COLD line on the expansion reservoir Mower Deck Maintenan...

Page 52: ...ne is on Figure 65 g014972 Figure 65 1 Deck 3 Blade 2 Spindle housing 3 Measure from the tip of the blade to the flat surface Figure 66 g014973 Figure 66 1 Blade in position for measuring 2 Level surf...

Page 53: ...blades if they hit a solid object or if the blade is out of balance or bent 1 Hold the spindle shaft with a wrench 2 Remove the blade bolt curved washer and blade from the spindle shaft Figure 69 g01...

Page 54: ...1 Park the machine on a level surface disengage the blade control switch PTO and engage the parking brake 2 Shut off the engine remove the key and wait for all moving parts to stop before leaving the...

Page 55: ...refully rotate the blades side to side Figure 72 13 Loosen the locknuts Figure 75 on all 4 corners and ensure that the mower deck is sitting securely on all 4 blocks 14 Remove any slack from the deck...

Page 56: ...cut to the transport position 9 Remove the belt from the clutch pulley on the engine 10 Slide the mower out from underneath the machine Note Retain all parts for future installation Installing the Mo...

Page 57: ...ctor with the bracket ends between the welded brackets on the deck as shown in Figure 79 4 Install the spring onto the straight end of the rod 5 Position the spring on the rod as shown in Figure 79 so...

Page 58: ...e the parking brake 2 Shut off the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Raise the mower deck to the TRANSPORT position Disposing of Waste...

Page 59: ...nderside of the mower then wash the mower with a garden hose Note Run the machine with the blade control switch PTO engaged and the engine at high idle for 2 to 5 minutes after washing 12 Check the co...

Page 60: ...l is in fuel system 6 Contact an Authorized Service Dealer 7 The air cleaner is dirty 7 Clean or replace the air cleaner element 8 The seat switch is not functioning properly 8 Check the seat switch i...

Page 61: ...de and front to rear 4 An anti scalp roller if applicable is not set correctly 4 Adjust the anti scalp wheel height 5 The underside of the mower deck is dirty 5 Clean the underside of the mower deck 6...

Page 62: ...Schematics g307974 Electrical Schematic Rev A 62...

Page 63: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 64: ......

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