Toro Reelmaster 5410 Operator'S Manual Download

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Form No. 3424-342 Rev A

Reelmaster

5410 and 5510

Traction Unit

Model No. 03675—Serial No. 403280001 and Up

Model No. 03676—Serial No. 403280001 and Up

*3424-342* A

Summary of Contents for Reelmaster 5410

Page 1: ...rm No 3424 342 Rev A Reelmaster 5410 and 5510 Traction Unit Model No 03675 Serial No 403280001 and Up Model No 03676 Serial No 403280001 and Up Register at www Toro com Original Instructions EN 3424 342 A ...

Page 2: ...ssional hired operators in commercial applications It is primarily designed for cutting grass on well maintained turf Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely Visit www Toro com for more information including safety tips training materials acces...

Page 3: ...ne Safety 37 Checking the Engine Oil Level 37 Servicing the Air Cleaner 38 Servicing the Engine Oil and Filter 39 Adjusting the Throttle 40 Fuel System Maintenance 40 Draining the Fuel Tank 40 Checking the Fuel Lines and Connections 40 Servicing the Water Separator 40 Cleaning the Fuel Pick up Tube Screen 41 Bleeding the Fuel System 41 Electrical System Maintenance 41 Electrical System Safety 41 S...

Page 4: ...eet near moving components of the machine Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine Keep children bystanders and pets out of the operating area Never allow children to operate the machine Always shut off the engine remove the key if equipped wait for all moving parts to stop and allow the machine to cool befor...

Page 5: ...ts decal106 6754 106 6754 1 Warning do not touch the hot surface 2 Cutting dismemberment hazard fan entanglement hazard belt stay away from moving parts decal106 6755 106 6755 1 Engine coolant under pressure 3 Warning do not touch the hot surface 2 Explosion hazard read the Operator s Manual 4 Warning read the Operator s Manual decal110 0986 110 0986 1 Press the brake pedal and parking brake pedal...

Page 6: ...ment A decal120 4158 120 4158 1 Read the Operator s Manual 3 Engine preheat 2 Engine start 4 Engine stop decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 6 Keep bystanders a safe distance from the battery 2 No fire open flame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn ...

Page 7: ...decal121 5644 121 5644 1 Light switch 6 Slow 2 Engage 7 Lower 3 Power take off 8 Raise 4 Disengage 9 Read the Operator s Manual 5 Fast 7 ...

Page 8: ...lopes in the Operator s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site Changes in the terrain can result in a change in slope operation for the machine If possible keep the cutting units lowered to the ground while operating the machine on slopes Raising the cutting units while ...

Page 9: ...decal125 8753 125 8753 1 Read the Operator s Manual for more maintenance information 9 ...

Page 10: ... Qty Use Operator s Manual 1 Engine Operator s Manual 1 Read the manuals before operating the machine Declaration of Conformity 1 This document indicates conformity with certain standards Operator training material 1 Review the training material before operating the machine Note Determine the left and right sides of the machine from the normal operating position 1 Adjusting the Tire Pressure No Pa...

Page 11: ...g brackets 2 Remove the shipping brackets and discard 3 Remove the cutting units from the cartons Assemble and adjust as described in the cutting unit Operator s Manual 4 Make sure the counter weight Figure 4 is installed to the proper end of the cutting unit as described in the cutting unit Operator s Manual g003320 Figure 4 1 Counter weight 5 Mount the turf compensation spring to the same side o...

Page 12: ...3967 Figure 6 1 Opposite carrier frame tab 2 Rod bracket D Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts Figure 6 Important On the 4 left front and 5 right front cutting units Figure 7 use the rod bracket mounting nuts to install the hose guides to the front of the cutting unit tabs Figure 8 The hose guides should lean toward the center cutting unit Figure 8 and F...

Page 13: ...t shaft out of the lift arm Figure 12 g003979 Figure 12 1 Lynch pin and washer B Insert the lift arm yoke onto the carrier frame shaft Figure 11 C Insert the lift arm shaft into the lift arm and secure it with the washer and lynch pin Figure 12 10 Insert the cap over the carrier frame shaft and lift arm yoke 11 Secure the cap and the carrier frame shaft to the lift arm yoke with the snapper pin Fi...

Page 14: ... pattern in the turf also known as marcelling or bobbing Important Make spring adjustments with the cutting unit mounted to the traction unit pointing straight ahead and lowered to the ground 1 Make sure the hairpin cotter is installed in the rear hole in the spring rod Figure 15 g003863 Figure 15 1 Turf compensation spring 3 Spring rod 2 Hairpin cotter 4 Hex nuts 2 Tighten the hex nuts on the fro...

Page 15: ...he outer side of the hood Figure 17 5 Inside the hood insert the metal washer onto the latch and secure with the nut Make sure that the latch engages the frame catch when it is locked Use the enclosed hood latch key to operate the hood latch 6 Using the Cutting Unit Kickstand Parts needed for this procedure 1 Cutting unit kickstand Procedure Whenever the cutting unit has to be tipped to expose the...

Page 16: ...rols Seat Adjusting Knobs The seat adjusting lever Figure 21 allows you to adjust the seat fore and aft The weight adjusting knob adjusts the seat for the operator s weight The weight gauge indicates when the seat is adjusted to the weight of the operator The height adjusting knob adjusts the seat for the operator s height g003954 Figure 21 1 Weight gauge 3 Height adjusting knob 2 Weight adjusting...

Page 17: ...mowing speed by 0 8 km h 0 5 mph The more spacers there are on the top of the bolt the slower the machine goes Flip the mow speed limiter backward to allow maximum transport speed Brake Pedal Press the brake pedal Figure 22 to stop the machine Parking Brake To engage the parking brake Figure 22 push down on the brake pedal and press the top forward to latch it To release the parking brake press th...

Page 18: ...n the green zone Figure 25 When the indicator is in the red zone change the hydraulic filters g004132 Figure 25 1 Hydraulic filter restriction indicator Power Point The power point is a 12 V power supply for electronic devices Figure 26 g004133 Figure 26 1 Power point Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your machine such as the operating status vario...

Page 19: ...th an icon displaying its current function InfoCenter Icon Description SERVICE DUE Indicates when scheduled service should be performed Hour meter Info icon Fast Slow Fuel level The glow plugs are active Raise the cutting units InfoCenter Icon Description cont d Lower the cutting units Sit in the seat The parking brake is On The range is high transport Neutral The range is low mow Engine coolant t...

Page 20: ...he switch Change to the indicated state Symbols are often combined to form sentences Some examples are shown below Put the machine into Neutral Engine start is denied Engine shutdown Engine coolant is too hot Sit down or set the parking brake 20 ...

Page 21: ...iers and outputs for driving in transport mode PTO Indicates the inputs qualifiers and outputs for enabling the PTO circuit Engine Run Indicates the inputs qualifiers and outputs for starting the engine Backlap Indicates the inputs qualifiers and outputs for operating the backlap function Settings Menu Item Description Units Controls the units used on the InfoCenter The menu choices are English or...

Page 22: ...tings without entering a passcode use the right button to change the Protect Settings to OFF 3 To view and change the settings with a passcode use the left button to change the Protect Settings to ON set the passcode and turn the key in the ignition switch to the OFF position and then to the ON position Setting the Blade Count 1 In the Settings Menu scroll down to Blade Count 2 Press the right but...

Page 23: ...0 16 km h 0 10 mph 0 16 km h 0 10 mph Mowing speed 0 13 km h 0 8 mph 0 13 km h 0 8 mph Attachments Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities Contact your Authorized Service Dealer or Distributor or go to www Toro com for a list of all approved attachments and accessories To best protect your inv...

Page 24: ...ngine is running or hot Do not add or drain fuel in an enclosed space Do not store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance If you spill fuel do not attempt to start the engine avoid creating any source of ignition until the fuel vapors have dissipated Performing Daily Maintenance Service Interval Before each use o...

Page 25: ... if you wish for more information on biodiesel Adding Fuel 1 Park the machine on a level surface lower the cutting units shut off the engine and remove the key 2 Using a clean rag clean area around fuel tank cap 3 Remove the cap from the fuel tank Figure 28 g021210 Figure 28 1 Fuel tank cap 4 Fill the tank until the level is 6 to 13 mm 1 4 to 1 2 inch below the bottom of the filler neck 5 Install ...

Page 26: ...ajor factor related to loss of control and rollover accidents which can result in severe injury or death You are responsible for safe slope operation Operating the machine on any slope requires extra caution Evaluate the site conditions to determine if the slope is safe for machine operation including surveying the site Always use common sense and good judgment when performing this survey Review t...

Page 27: ...o the OFF position and remove it from the switch Adjusting the Lift Arm Counterbalance You can adjust the counterbalance on the rear cutting unit lift arms to compensate for different turf conditions and to maintain a uniform height of cut in the rough conditions or in areas of thatch buildup You can adjust each counterbalance spring to 1 of 4 settings Each increment increases or decreases counter...

Page 28: ...count mow speed and HOC to calculate the proper reel speed 2 If further adjustments are required in the settings menu scroll down to the F Reel RPM R Reel RPM or both 3 Press the right button to change the reel speed value As the speed setting is changed the display will continue to show the calculated reel speed based on blade count mow speed and HOC but the new value will also be displayed Note ...

Page 29: ... The purpose of the interlock switches is to prevent the engine from cranking or starting unless the traction pedal is in the NEUTRAL position the Enable Disable switch is in the DISABLE position and the Lower Mow Raise control is in the NEUTRAL position In addition the engine should stop when the traction pedal is pressed with operator off the seat or if the parking brake is left engaged CAUTION ...

Page 30: ...ry Hydraulic Valve Solenoid Functions Use the list below to identify and understand the different functions of the solenoids in the hydraulic manifold Each solenoid must be energized to allow the function to occur Solenoid Function MSV2 Front reel circuit MSV1 Rear reel circuit SVRV Lift lower cutting units SV1 Lift lower front cutting unit SV3 Lift lower rear cutting unit SV2 Raise any cutting un...

Page 31: ...ilot light such as on a water heater or on other appliances Pushing or Towing the Machine In an emergency the machine can be moved by opening the bypass valve in the variable displacement hydraulic pump and pushing or towing the machine Important Do not push or tow the machine faster than 3 to 4 8 km h 2 to 3 mph because internal transmission damage may occur The bypass valve must be open whenever...

Page 32: ...ints Note Use jack stands to support the machine when required Front rectangular pad under the axle tube inside each front tire Figure 35 g031850 Figure 35 1 Front jacking point Rear rectangular axle tube on the rear axle 32 ...

Page 33: ...ice Interval Maintenance Procedure After the first hour Torque the wheel lug nuts to 94 to 122 N m 70 to 90 ft lb After the first 8 hours Check the condition and tension of the alternator belt After the first 10 hours Torque the wheel lug nuts to 94 to 122 N m 70 to 90 ft lb After the first 50 hours Change the engine oil and filter Check the engine speed idle and full throttle Before each use or d...

Page 34: ...first Replace the fuel filter canister Check the engine speed idle and full throttle Every 800 hours Drain and clean the fuel tank Check the rear wheel toe in Change the hydraulic fluid Change the hydraulic filters Or more often if the service interval indicator is in the red zone Pack the rear wheel bearings Adjust the engine valves refer to the engine operator s manual Before storage Drain and c...

Page 35: ...ressure Check the instrument operation Check the reel to bedknife adjustment Check the height of cut adjustment Check all grease fittings for lubrication 3 Touch up damaged paint 1 Check the glow plug and injector nozzles if hard starting excess smoke or rough running is noted 2 Check with the engine running and the oil at operating temperature 3 Immediately after every washing regardless of the i...

Page 36: ... grease The grease fitting locations and quantities are as follows Pump driveshaft U joint 3 Figure 36 g003962 Figure 36 Cutting unit lift arm cylinders 2 each Figure 37 g012150 Figure 37 Lift arm pivots 1 each Figure 37 Cutting unit carrier frame and pivot 2 each Figure 38 g003960 Figure 38 Lift arm pivot shaft 1 each Figure 39 g004157 Figure 39 Rear axle tie rod 2 Figure 40 g003987 Figure 40 36 ...

Page 37: ...ever the oil level must be checked before and after the engine is first started Crankcase capacity 5 2 L 5 5 US qt with the filter Use high quality engine oil that meets the following specifications API Classification Level Required CH 4 CI 4 or higher Preferred oil SAE 15W 40 above 0 degrees F Alternate oil SAE 10W 30 or 5W 30 all temperatures Toro Premium Engine oil is available from your distri...

Page 38: ...Check the air cleaner body for damage which could cause an air leak Replace if damaged Check the whole intake system for leaks damage or loose hose clamps Service the air cleaner filter only when the service indicator Figure 46 requires it Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed Important Make sure that the cov...

Page 39: ...filter 7 Clean the dirt ejection port located in the removable cover Remove the rubber outlet valve from the cover clean the cavity and replace the outlet valve 8 Install the cover orienting the rubber outlet valve in a downward position between approximately 5 o clock to 7 o clock when viewed from the end 9 Secure the latches Servicing the Engine Oil and Filter Service Interval After the first 50...

Page 40: ...e and explosive A fire or explosion from fuel can burn you and others and can cause property damage Use a funnel and fill the fuel tank outdoors in an open area when the engine is off and is cold Wipe up any fuel that spills Do not fill the fuel tank completely full Add fuel to the fuel tank until the level is 6 to 13 mm 1 4 to 1 2 in below the bottom of the filler neck This empty space in the tan...

Page 41: ...tery both wire harness plugs from the electronic control module and the terminal connector from the alternator to prevent damage to the electrical system Electrical System Safety Disconnect the battery before repairing the machine Disconnect the negative terminal first and the positive last Connect the positive terminal first and the negative last Charge the battery in an open well ventilated area...

Page 42: ...ice Interval After the first hour After the first 10 hours Every 250 hours Torque the wheel nuts to 94 to 122 N m 70 to 90 ft lb WARNING Failure to maintain proper torque of the wheel nuts could result in personal injury Adjusting the Traction Drive for Neutral The machine must not creep when the traction pedal is released If it does creep adjust as follows 1 Park the machine on a level surface st...

Page 43: ... to the ground 7 Test drive the machine to make sure that it does not creep Adjusting the Rear Wheel Toe in Service Interval Every 800 hours Check the rear wheel toe in 1 Rotate the steering wheel so that the rear wheels are straight ahead 2 Loosen the jam nut on each end of the tie rod Figure 55 Note The end of the tie rod with the external groove is a left hand thread g004136 Figure 55 1 Jam nut...

Page 44: ... the engine The capacity of the cooling system is 6 6 L 7 0 US qt CAUTION If the engine has been running the pressurized hot coolant can escape and cause burns Do not open the radiator cap when the engine is running Use a rag when opening the radiator cap and open the cap slowly to allow steam to escape 1 Check the level of coolant in the expansion tank Figure 56 The coolant level should be betwee...

Page 45: ...hes inward to release the oil cooler Figure 58 g003974 Figure 58 1 Oil cooler 2 Oil cooler latches 6 Thoroughly clean both sides of the oil cooler and the radiator Figure 59 with compressed air g004137 Figure 59 1 Radiator 7 Pivot the oil cooler back into position and secure the latches 8 Close the screen and secure the latch 45 ...

Page 46: ... to move the cable backward until brake pedals have 6 to 13 mm 1 4 to 1 2 inch of free travel Figure 60 before wheel lock up is achieved 3 Tighten the front nuts ensuring that both cables actuate the brakes simultaneously Note Ensure that the cable conduit does not rotate during the tightening procedure Adjusting the Parking Brake Latch If the parking brake fails to engage and latch an adjustment ...

Page 47: ...e Figure 63 the bolt securing the alternator to the brace and the pivot bolt 4 Insert a pry bar between the alternator and the engine and pry out on the alternator 5 When you achieve the proper tension tighten the alternator brace and pivot bolts to secure the adjustment Hydraulic System Maintenance Hydraulic System Safety Seek immediate medical attention if fluid is injected into skin Injected fl...

Page 48: ...an ashless type fluid Important Many hydraulic fluids are almost colorless making it difficult to spot leaks A red dye additive for the hydraulic system oil is available in 20 ml 2 3 oz bottles 1 bottle is sufficient for 15 to 22 L 4 to 6 US gallons of hydraulic oil Order Part Number 44 2500 from your Toro Distributor Synthetic Biodegradable Hydraulic Fluid Available in 19 L 5 US gallon pails or 2...

Page 49: ...ulic fluid and add enough to raise level to the Full mark on the dipstick Important Do not overfill the reservoir Replacing the Hydraulic Filters Service Interval Every 800 hours Or more often if the service interval indicator is in the red zone The hydraulic system is equipped with a service interval indicator Figure 66 With the engine running at operating temperature view the indicator it should...

Page 50: ...ssure can penetrate skin and cause injury Make sure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system Keep your body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the...

Page 51: ...utting units to rotate Checking the Reel to Bedknife Contact Service Interval Before each use or daily Check the reel to bedknife contact regardless of whether the quality of cut had previously been acceptable There must be light contact across the full length of the reel and the bedknife refer to Adjusting the Reel to Bedknife in the cutting unit Operator s Manual Backlapping the Cutting Units WA...

Page 52: ...ls stall or become erratic while backlapping select a higher reel speed setting until the speed stabilizes then return the reel speed to your desired speed 9 To make an adjustment to the cutting units while backlapping turn the reels off by moving the Lower Mow Raise lever rearward and the Enable Disable switch to the DISABLE position and stop the engine After completing the adjustments repeat ste...

Page 53: ...X skin over grease Toro Part Number 505 47 or petroleum jelly to prevent corrosion D Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery Preparing the Engine 1 Drain the engine oil from the oil pan and replace the drain plug 2 Remove and discard the oil filter Install a new oil filter 3 Refill the oil pan with designated quantity of motor oil 4 Start the...

Page 54: ... for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For more information about applicable retention periods please contact legal toro com Toro s Commitment to Security Your personal information may be processed in the US or another country which may have le...

Page 55: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

Page 56: ...to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the final...

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