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Toro ProLine 30165, Operator'S Manual

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Operator’s Manual

English (GB)

Form No. 3323–880

ProLine Mid–Size

12.5 HP Traction Unit

30165—200000001 & Up

Summary of Contents for ProLine 30165

Page 1: ...Operator s Manual English GB Form No 3323 880 ProLine Mid Size 12 5 HP Traction Unit 30165 200000001 Up...

Page 2: ...ou allow to use the product about safe operation The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury even deat...

Page 3: ...on 15 Think Safety First 15 Controls 15 Parking Brake 16 Starting and Stopping the Engine 17 Operating Mower Blade Control PTO 18 The Safety Interlock System 18 Driving Forward or Backward 19 Lower Co...

Page 4: ...et and throwing objects Failure to observe the following safety instructions could result in serious injury or death Training Read the instructions carefully Be familiar with the controls and the prop...

Page 5: ...efore and while moving backwards look behind and down for small children Stop the blade s if the mower has to be tilted for transportation when crossing surfaces other than grass and when transporting...

Page 6: ...r spark Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine muffler battery compartment and gasoline storage area free of grass leaves or excessive greas...

Page 7: ...Safety 5 Slope Chart Read all safety instructions on pages 2 9...

Page 8: ...6...

Page 9: ...k Shut off engine remove key before preforming Safety alert symbol symbol within triangle indicates a hazard Consult technical manual for proper service procedures maintenance or repair work Fire or o...

Page 10: ...otary mower blade whole body exposure mower blade Severing of fingers or hand Thrown or flying objects whole body exposure Keep guards and safety sheilds in place Discharge door lever operation Blade...

Page 11: ...ow Decreasing Increasing Engine start Engine stop Choke Neutral First gear Second gear Third gear Reverse Fuel Power take off PTO Fourth gear Forward Engage Disengage Brake system Parking brake On Run...

Page 12: ...away from an open flame or where gasoline fumes may be ignited by a spark Store gasoline in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of gasol...

Page 13: ...ard starting IMPORTANT Do not use fuel additives containing methanol or ethanol Add the correct amount of gas stabilizer conditioner to the gas Note A fuel stabilizer conditioner is most effective whe...

Page 14: ...cket Washer 1 4 Bolt 1 4 28 x 2 51 mm 1 1 1 1 Install shift lever to transmission Rod fitting Clevis pin Washer Hairpin cotter 2 2 2 2 Install control rods Fuel tank Control panel Bolt 5 16 1 x 7 8 22...

Page 15: ...1 Bolt 5 8 18 x 7 8 22 5 mm 2 Lock washer 3 Washer 4 Fuel line 5 Hose clamp 6 Fuel fitting Install Shift Lever 1 Align mounting block with flats of shaft on top of transmission and slide onto shaft F...

Page 16: ...throttle control lever in FAST position Fig 5 2 Hook wire Z bend into hole of speed control lever Fig 5 3 Loosen cable clamp screw allowing cable installation but do not tighten Fig 5 4 Move control...

Page 17: ...re to engine bolt and secure with jam nut Install Control Rods 1 Thread a rod fitting onto each control rod approximately 2 in 51 mm Fig 7 or until upper control bar Fig 8 is approximately perpendicul...

Page 18: ...hould be adjusted so parking brake lever can be swung into a snug position against the upper handle while pulling back on upper control bar Fig 8 1 2 3 m 4183 Figure 8 1 Control rod 2 Inside control b...

Page 19: ...s an in line shift pattern Do not shift while unit is moving as transmission damage may occur Upper Control Bar Shift to desired gear and push forward on control bar to engage forward traction operati...

Page 20: ...in this position 2 Lift the parking brake lock Fig 11 up and gradually release the upper control bar The brake lock should stay in the set locked position Releasing the Parking Brake 1 Pull rearward o...

Page 21: ...recoil rope to its limit or let go of the starter handle when rope is pulled out because rope may break or recoil assembly may be damaged Stopping 1 Move the throttle lever to SLOW Fig 12 Note If the...

Page 22: ...ck system is designed to prevent the mower blades from rotating unless The control bail is depressed The blade control switch PTO is pressed ON The safety interlock system is designed to stop the mowe...

Page 23: ...equal pressure to both ends of the upper control bar Fig 14 To turn release pressure on the upper control bar side away from the direction you want to turn Fig 14 1 2 m 4184 Figure 14 1 Upper control...

Page 24: ...l bar and lift up on handle Fig 15 and 16 Note Lifting up on handle will assist driving the machine up a curb and not spin the drive wheels 1 m 4186 2 Figure 15 1 Lower Control Bar Engaged 1 Handle 1...

Page 25: ...Electric Clutch Adjust X X Gasoline drain X Engine clean outside X X X Fuel Filter replace X X Tires check pressure X X Chipped Surfaces paint X More often in dusty dirty conditions POTENTIAL HAZARD...

Page 26: ...g into the engine and causing damage Unscrew the cover nuts and remove the air cleaner cover Fig 17 3 Remove the air cleaner assembly Fig 17 4 Carefully slide the foam element off the paper element Fi...

Page 27: ...engine damage always operate the engine with the complete foam and paper air cleaner assembly installed 1 Carefully slide the foam element onto the paper air cleaner element Fig 17 2 Place the air cl...

Page 28: ...damaged 1 2 3 Figure 20 1 Oil dipstick 2 Metal end 3 Filler tube Changing Draining Oil 1 Start the engine and let it run five minutes This warms the oil so it drains better 2 Park the machine so that...

Page 29: ...emove the old filter and wipe the filter adapter Fig 22 gasket surface 3 Apply a thin coat of new oil to the rubber gasket on the replacement filter Fig 22 m 1256 1 2 3 Figure 22 1 Oil filter 2 Gasket...

Page 30: ...the engine and potentially causing damage 3 Remove the spark plug s and metal washer 2 1 2069 Figure 23 1 Spark plug wire 2 Spark plug Checking the Spark Plug 1 Look at the center of the spark plug s...

Page 31: ...rease into the fittings until grease begins to ooze out of the bearings 4 Wipe up any excess grease Where to Add Grease 1 Lubricate the wheel bearings and front spindles until grease begins to ooze ou...

Page 32: ...ver is on the upper control bar Fig 10 If the parking brake does not hold securely an adjustment is required 1 Check the brake before you adjust it refer to Checking the Brake page 30 2 Release the pa...

Page 33: ...a level surface to assure fuel tank drains completely Then disengage the power take off PTO set the parking brake and turn the ignition key to OFF to stop the engine Remove the key 2 Close fuel shut...

Page 34: ...1 Hose clamp 2 Fuel line 3 Filter Replacing the Drive Belt 1 Remove belt guard not shown for clarity 2 Remove top capscrew securing idler support and idler bracket to rear frame Fig 31 3 Loosen botto...

Page 35: ...frame with engine mounting bolt Torque engine mounting bolt to 19 24 N m 170 220 in lb 9 Connect clutch in line wire connector to wire harness 10 Install lower shield 2 2148 3 4 5 6 7 1 Figure 32 1 L...

Page 36: ...Maintenance 34 Wiring Diagram...

Page 37: ...efer to Tire Pressure page 29 9 For storage over 30 days prepare the traction unit as follows A Add a petroleum based stabilizer conditioner to fuel in the tank Follow mixing instructions from stabili...

Page 38: ...s low 3 Add oil to crankcase 4 Cooling fins and air passages under engine blower housing are plugged 4 Remove obstruction from cooling fins and air passages 5 Spark plug is pitted fouled or gap is inc...

Page 39: ...IBLE CAUSES Machine does not drive 1 Shift lever is in NEUTRAL 1 Move shift lever to a drive gear position 2 Traction belt is worn loose or broken 2 Contact Authorized Service Dealer 3 Traction belt i...

Page 40: ...Troubleshooting 38...

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