Toro Groundsmaster 360 31200 Series Operator'S Manual Download Page 1

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Form No. 3384-955 Rev B

Groundsmaster

360 4-Wheel

Drive Multi-Purpose Machine

Model No. 31200—Serial No. 314000001 and Up

Model No. 31200A—Serial No. 314000001 and Up

*3384-955* B

Summary of Contents for Groundsmaster 360 31200 Series

Page 1: ...4 955 Rev B Groundsmaster 360 4 Wheel Drive Multi Purpose Machine Model No 31200 Serial No 314000001 and Up Model No 31200A Serial No 314000001 and Up Register at www Toro com Original Instructions EN...

Page 2: ...d on commercial grounds It is not designed for cutting brush mowing grass and other growth alongside highways or for agricultural uses Read this information carefully to learn how to operate and maint...

Page 3: ...e Procedures 42 Using the Hood Prop Rod 42 Lubrication 43 Greasing the Bearings and Bushings 43 Engine Maintenance 44 Servicing the Air Cleaner 44 Servicing the Engine Oil 44 Servicing the Diesel Oxid...

Page 4: ...fect of ground conditions especially slopes incorrect load distribution Preparation While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearin...

Page 5: ...hments when transporting or not in use Stop the engine and disengage drive to attachment before refueling Rollover Protection System ROPS Use and Maintenance The ROPS is an integral and effective safe...

Page 6: ...es away from battery Use only genuine Toro replacement parts to ensure that original standards are maintained Use only Toro approved attachments Warranty may be voided if used with unapproved attachme...

Page 7: ...pressure 3 Warning do not touch the hot surface 2 Explosion hazard read the Operator s Manual 4 Warning read the Operator s Manual decal117 3270 117 3270 1 Warning do not touch the hot surface 2 Cutt...

Page 8: ...de stay away from moving parts keep all guards and shields in place 3 Cutting dismemberment hazard of foot mower blade stay away from moving parts keep all guards and shields in place decal107 2908 10...

Page 9: ...and remove the ignition key before leaving the machine 3 Warning wear the seat belt when seated in the operator s position 8 Tipping hazard lower the cutting unit when driving down slopes slow machin...

Page 10: ...deflector in place keep bystanders a safe distance from the machine 3 Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts decal125 4399 125 4399 1 Lower the deck 4 Sl...

Page 11: ...tery 2 No fire open flame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe bur...

Page 12: ...e machine Parts Catalog 1 Use reference part numbers Operator Training Material 1 View the video before operating the machine 1 Adjusting the ROPS No Parts Required Procedure 1 Remove the hairpin cott...

Page 13: ...ontrols Become familiar with all the controls before you start the engine and operate the machine Traction Pedal The traction pedal Figure 4 controls the forward and reverse operation Press the top of...

Page 14: ...y shows information about your machine such as the operating status various diagnostics and other information about the machine Figure 5 Ignition Switch The ignition switch has three positions Off On...

Page 15: ...e currently using Middle button use this button to scroll down menus Right button use this button to open a menu where a right arrow indicates additional content Note The purpose of each button may ch...

Page 16: ...ion on the machine such as hours of use counters and other similar numbers Diagnostics The Diagnostics menu displays the state of each machine switch sensor and control output You can use this to trou...

Page 17: ...t are adjustable within the Settings Menu of the InfoCenter auto idle time delay and stationary regeneration These settings can be locked by using the Protected Menu Refer to Diesel Particulate Filter...

Page 18: ...left and right sides of the machine from the normal operating position Checking the Engine Oil Level Before you start the engine and use the machine check the oil level in the engine crankcase refer t...

Page 19: ...s and can damage property Always place fuel containers on the ground away from your vehicle before filling Do not fill fuel containers inside a vehicle or on a truck or trailer bed because interior ca...

Page 20: ...iesel fuel specification ASTM D6751 or EN14214 Blended fuel specification ASTM D975 EN590 or JIS K2204 Important The petroleum diesel portion must be ultra low sulfur Observe the following precautions...

Page 21: ...ar only when absolutely necessary Do not wear the seat belt when the roll bar is in the down position Drive slowly and carefully Raise the roll bar as soon as clearance permits Check carefully for ove...

Page 22: ...the roll bar up and lock it into place sit on the seat and fasten the seat belt 2 Make sure the traction pedal is in the neutral position 3 Set the parking brake 4 Move the PTO power take off switch t...

Page 23: ...nded even if just for a few minutes Driving the Machine The throttle control regulates the engine speed as measured in rpm revolutions per minute Place the throttle control in the Fast position for be...

Page 24: ...the amount of time that you idle the engine or operate the engine at low engine speed to help reduce the accumulation of soot in the soot filter CAUTION The exhaust temperature is hot approximately 60...

Page 25: ...Warning Messages Ash Accumulation Indication Level Advisory or Fault Code Engine Speed Reduction Engine Power Rating Recommended Action Level 1 System Advisory g213865 Figure 15 Advisory 179 None 100...

Page 26: ...that assist regeneration did not sufficiently reduce the soot level When the assist reset regeneration icon is displayed in the InfoCenter a regeneration is in progress During reset regeneration the c...

Page 27: ...tion page 31 Passive DPF Regeneration Passive regeneration occurs as part of normal engine operation While operating the machine run the engine at full engine speed when possible to promote DPF regene...

Page 28: ...eset regeneration is finished processing when the icon disappears from the InfoCenter Parked Regeneration g214713 Figure 21 Parked regeneration request icon The parked regeneration requested icon disp...

Page 29: ...isplay the PIN indicator in the upper right corner of the display g212371 Figure 24 3 In the SERVICE MENU press the middle button until the DPF REGENERATION options displays and press the right button...

Page 30: ...sage displays Figure 29 g212405 Figure 29 B The Waiting on message displays Figure 30 g212406 Figure 30 C The computer determines whether the regeneration runs One of the following messages displays i...

Page 31: ...engine is warm wait The engine hot regeneration in progress percent complete 9 The parked regeneration is complete when the Regen Complete message displays in the InfoCenter Press the left button to...

Page 32: ...he steering selector switch Figure 35 to the rearward position If the front wheels are not aligned in the forward position the green light will flash and the machine will remain in 2 wheel steering un...

Page 33: ...ating temperature The safety interlock system also is designed to stop the engine when the traction pedal is moved from the neutral position with the parking brake engaged If you rise from the seat wh...

Page 34: ...the seat where you are most comfortable Without sitting on the seat turn the knob in front either direction to provide the best comfort Figure 38 g004489 Figure 39 1 Seat suspension knob 2 Operator we...

Page 35: ...ck of the seat can be adjusted to provide a customized lumbar support for your lower back By turning the adjustment knob upwards the curvature in the upper part of the backrest cushion can be adjusted...

Page 36: ...er a long distance Never tow the machine because hydraulic damage may occur Pushing the Machine 1 Disengage the power take off PTO turn the ignition key to off and apply the parking brake 2 Remove the...

Page 37: ...slope position the trailer or truck so it is on the down side of the slope and the ramp extends up the slope This will minimize the ramp angle The trailer or truck should be as level as possible Impo...

Page 38: ...to transport the machine Ensure that the trailer or truck has all necessary lighting and marking as required by law Please carefully read all the safety instructions Knowing this information could he...

Page 39: ...e off or in sparse long grass or dry conditions the use of flat sail blades is recommended to reduce air borne chaff debris and deck drive component strain Long Grass If the grass is ever allowed to g...

Page 40: ...Service the air cleaner earlier if the air cleaner indicator shows red Service it more frequently in extremely dirty or dusty conditions Replace the fuel filter canister Replace the engine fuel filter...

Page 41: ...ual Operating Noises Check Hydraulic Hoses for Damage Check Fluid Leaks Check Tire Pressure Check Instrument Operation Lubricate All Grease Fittings2 Touch up Damaged Paint 1 Check glow plug and injec...

Page 42: ...up on the hood until the prop rod can be positioned behind the frame tube Figure 47 3 Lower the hood until the rod is in front of and resting against the frame tube 4 To lower the hood raise the hood...

Page 43: ...very washing regardless of interval specified 1 Wipe the grease fittings clean so foreign matter cannot be forced into the bearing or bushing 2 Pump grease into the fittings 3 Wipe off excess grease N...

Page 44: ...ed element is not recommended due to the possibility of damage to the filter media Inspect the new filter for shipping damage checking the sealing end of the filter and the body Do not use a damaged e...

Page 45: ...ail if you run it with too much or too little oil 1 Park the machine on a level surface 2 Open the hood 3 Remove the dipstick wipe it clean install the dipstick into the tube and pull it out again The...

Page 46: ...e engine ECU after you install a clean DPF Fuel System Maintenance Note Refer to Adding Fuel for proper fuel recommendations DANGER Under certain conditions diesel fuel and fuel vapors are highly flam...

Page 47: ...e the filter and clean the filter head mounting surface Figure 56 3 Lubricate the filter gasket with clean lubricating engine oil Refer to the Engine Operator s Manual included with the machine for ad...

Page 48: ...r after cleaning it Do not remove the fill caps while cleaning the battery The battery cables must be tight on the terminals to provide good electrical contact WARNING CALIFORNIA Proposition 65 Warnin...

Page 49: ...pressure in the front and rear tires The correct air pressure is 172 kPa 25 psi in the rear tires and 103 kPa 15 psi in the front tires If a cab is installed on the machine the front and rear tires s...

Page 50: ...i freeze Check the level of the coolant in the expansion tank at the beginning of each day before starting the engine The capacity of the cooling system is 7 5 liters 6 quarts 1 Check the level of the...

Page 51: ...st the service brakes when there is more than 25 mm 1 inch of free travel of the brake pedal or when the brakes do not work effectively Free travel is the distance the brake pedal moves before you fee...

Page 52: ...ing brake 5 Check the adjustment and readjust as required Belt Maintenance Checking the Alternator Belt Service Interval After the first 10 hours Every 100 hours Check the condition and tension of the...

Page 53: ...that the traction pedal is in the neutral position If the left rear tire is rotating loosen the jam nuts on the left side transmission control rod Figure 64 Note The forward end of the control rod ha...

Page 54: ...nut to secure the stop bolt in place 9 The reverse stop bolt may be adjusted if the maximum reverse speed is not acceptable For a faster reverse speed adjust the stop bolt in For a slower reverse spe...

Page 55: ...ce Release the traction pedal to the neutral position and start the engine Run engine at lowest possible RPM to purge the system of air Do not engage the PTO Raise the deck to extend lift cylinders st...

Page 56: ...the reservoir to the proper level approximately 17 liters 18 quarts refer to Checking the Hydraulic Fluid 8 Start the engine and check for oil leaks Allow the engine to run for about five minutes then...

Page 57: ...alance springs PTO shaft assembly All grease fittings and pivot points Remove the control panel and clean out inside of the control box Beneath the seat plate and top of the transmission 2 Check and a...

Page 58: ...Notes...

Page 59: ...Notes...

Page 60: ...ed to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time u...

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