Toro Greensmaster Flex 2120 Operator'S Manual Download

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Setting the Machine to Match Turf Conditions

Use the following table to set the machine to match turf conditions.

Bedbars: Standard and Optional (Flex/eFlex 2120 Machines)

Part Number

Description

Aggressiveness

Comments

106-2468-01

Non-Aggressive

Less

Red, Standard

99-3794-03

Aggressive

Black

Bedbars: Standard and Optional (Flex/eFlex 1820 Machines)

110-2282-01

Non-Aggressive

Less

Red, Standard

110-2281-03

Aggressive

Black

Bedknives: Standard and Optional (Flex/eFlex 2120 Machines)

Part Number

Description

Height-of-cut Range

Comments

115-1880

Microcut-EdgeMax

1.6 to 3.2 mm (0.062 to 0.125 inch)

Standard

93-4262

Microcut

1.6 to 3.2 mm (0.062 to 0.125 inch)

108-4303

Extended Microcut

1.6 to 3.2 mm (0.062 to 0.125 inch)

Less aggressive

115-1881

Tournament- EdgeMax

3.2 to 6.4 mm (0.125 to 0.25 inch)

93-4263

Tournament

3.2 to 6.4 mm (0.125 to 0.25 inch)

108-4302

Extended Tournament

3.2 to 6.4 mm (0.125 to 0.25 inch)

Less aggressive

93-4264

Low Cut

6.4 mm (0.25 inch) and up

Bedknives: Standard and Optional (Flex/eFlex 1820 Machines)

117-1530

Microcut-EdgeMax

1.6 to 3.2 mm (0.062 to 0.125 inch)

Standard

98-7261

Microcut

1.6 to 3.2 mm (0.062 to 0.125 inch)

110-2300

Extended Microcut

1.6 to 3.2 mm (0.062 to 0.125 inch)

Less aggressive

98-7260

Tournament

3.2 to 6.4 mm (0.125 to 0.25 inch)

117-1532

Tournament- EdgeMax

3.2 to 6.4 mm (0.125 to 0.25 inch)

110-2301

Low Cut

6.4 mm (0.25 inch) and up

Rollers (Flex/eFlex 2120 Machines)

Part Number

Description

Diameter/Material

Comments

04255

Narrow Wiehle

6.4 cm (2.5 inches)/Aluminum

Narrow spaced grooves

04256

Wide Wiehle

6.4 cm (2.5 inches)/Aluminum

More penetration, wide spaced grooves

04257

Full Roller

6.4 cm (2.5 inches)/Steel

Least penetration

04258

Narrow Wiehle—Long

6.4 cm (2.5 inches)/Aluminum

More edge support; 4.3 cm (1.7 inches) longer

04267

Paspalum

6.4 cm (2.5 inches)/Aluminum

Less penetration, softened narrow spaced grooves

115-7356

Rear Roller

5.1 cm (2.0 inches)/Aluminum

Standard rear

120-9595

Rear Roller

5.1 cm (2.0 inches)/Steel

Steel rear

Rollers (Flex/eFlex 1820 Machines)

120-9607

Narrow Wiehle

6.4 cm (2.5 inches)/Aluminum

Narrow spaced grooves

120-9609

Wide Wiehle

6.4 cm (2.5 inches)/Aluminum

More penetration, wide spaced grooves

120-9611

Full Roller

6.4 cm (2.5 inches)/Steel

Least penetration

121-4681

Narrow Wiehle—Long

6.4 cm (2.5 inches)/Aluminum

More edge support; 4.3 cm (1.7 inches) longer

120-9605

Rear Roller

5.1 cm (2.0 inches)/Aluminum

Standard rear

Summary of Contents for Greensmaster Flex 2120

Page 1: ...Form No 3435 609 Rev A Greensmaster Flex 2120 Traction Unit Model No 04053 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3435 609 A...

Page 2: ...primarily designed for cutting grass on well maintained turf Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this information carefully to...

Page 3: ...off Valve 22 During Operation 23 During Operation Safety 23 Starting the Engine 24 Shutting Off the Engine 24 Releasing the Transmission 24 Operating Tips 25 After Operation 26 After Operation Safety...

Page 4: ...machine can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means Caution Warning or Danger persona...

Page 5: ...latch to lock the parking brake compress the handle to release the latch 3 Compress the handle to engage the brake decal130 8322 130 8322 1 Use only gasoline that contains 10 ethanol by volume E10 or...

Page 6: ...3 2335 133 2335 1 Warning read the Operator s Manual all operators should be trained before operating the machine 3 Thrown object hazard keep bystanders away 5 Do not tow the machine 2 Warning wear he...

Page 7: ...ort Wheel Kit Model No 04123 Optional 2 Install the transport wheels 5 No parts required Check the engine oil level 6 Production year decal 1 Install the production year decal 7 Grass basket 1 Install...

Page 8: ...eeded for this procedure 2 Bolt 3 8 x 3 4 inch Procedure Note To install the weight rod onto your machine refer to the installation instructions in your cutting unit Operator s Manual 1 Place the mowe...

Page 9: ...cedure 2 Handle retainer 2 Hairpin cotter Procedure 1 While supporting the handle remove the cable ties that secure the handle clamps to the side plates Figure 8 g017005 Figure 8 1 Hairpin cotter 2 Ha...

Page 10: ...el onto the hex shaft Figure 10 g017591 Figure 10 1 Locking clip 3 Rotate the wheel back and forth until it fits onto the axle and the locking clip is secured in the groove on the axle shaft 4 Repeat...

Page 11: ...Grasp the basket by the handle 2 Guide the basket lip between the cutting unit side plates and over the front roller Figure 12 g032407 Figure 12 1 Basket hooks 3 Install the basket hooks over the fram...

Page 12: ...frequently for signs of oil leakage loose fasteners or any other malfunction Refer to the engine owner s manual for the recommended break in period oil change and maintenance procedures Product Overvi...

Page 13: ...ote To move the lever you must first engage the operator presence control g000494 Figure 17 1 NEUTRAL 3 Traction FORWARD transport 2 Traction NEUTRAL and reel drive DISENGAGE 4 Traction FORWARD and re...

Page 14: ...control panel Move the switch to the ON position to start the engine and the OFF position to shut off the engine Operator Presence Control OPC You must engage the operator presence control Figure 15...

Page 15: ...TION The machine is heavy and can cause back strain if lifted improperly Put your foot pressure down on the kickstand loop and use only the lower center handle to raise the machine Attempting to raise...

Page 16: ...Become familiar with the safe operation of the equipment operator controls and safety signs Shut off the machine remove the key if equipped and wait for all movement to stop before you leave the oper...

Page 17: ...mmable and highly explosive A fire or explosion from fuel can burn you and others and can damage property Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any fuel that spil...

Page 18: ...zle and fuel tank or conditioner bottle opening Avoid contact with skin wash off spills with soap and water 1 Clean around the fuel tank cap and remove the cap from the tank Figure 23 Fill the fuel ta...

Page 19: ...7261 Microcut 1 6 to 3 2 mm 0 062 to 0 125 inch 110 2300 Extended Microcut 1 6 to 3 2 mm 0 062 to 0 125 inch Less aggressive 98 7260 Tournament 3 2 to 6 4 mm 0 125 to 0 25 inch 117 1532 Tournament Ed...

Page 20: ...k the adjustment Adjusting the Handle Angle 1 Remove the hairpin cotters from the handle retainers on each side of the machine Figure 25 g017005 Figure 25 1 Hairpin cotter 2 Handle retainer 2 While su...

Page 21: ...ck system needs service Correct the problem before operating the machine refer to Servicing the Traction Interlock Switch page 34 or Servicing the Traction Interlock Switch page 34 6 With the OPC pres...

Page 22: ...y increase the engine speed 5 Adjust the throttle to operate the mower at the desired ground speed and transport the machine to the desired destination Transporting the Machine Using a Trailer Use a t...

Page 23: ...cts that may obscure your vision Stop the cutting unit whenever you are not mowing Disengage the drive to the cutting unit and shut off the machine before adjusting the height of cut Never run an engi...

Page 24: ...r drive units Starting the Engine Note For illustrations and descriptions of the controls referenced in this section refer to Controls page 12 Note Ensure that the spark plug wire is installed on the...

Page 25: ...king pace Fast speeds saves little time and results in an inferior mowing job To assist in maintaining a straight line across the green and to keep the machine an equal distance from the edge of the p...

Page 26: ...emove the key if equipped and wait for all movement to stop before you leave the operator s position Allow the machine to cool before adjusting servicing cleaning or storing it Clean grass and debris...

Page 27: ...position do the following Park the machine on a level surface Move the throttle to the low idle position Disengage the cutting unit s Ensure that the traction is in neutral Engage the parking brake Sh...

Page 28: ...0 hours Clean the air filter elements Every 100 hours Change the engine oil Inspect and adjust the spark plug replace it if necessary Clean the fuel tank screen Every 300 hours Replace the paper filte...

Page 29: ...g brake operation Check that pivot joints operate freely Check the fuel level Check the engine oil level Check the air filter Clean the engine cooling fins Check for unusual engine noises Check for un...

Page 30: ...th a hand pump never siphon the fuel If you must drain the fuel tank do it outdoors Servicing the Engine Oil Fill the crankcase with approximately 0 56 L 19 fl oz of the proper viscosity oil before st...

Page 31: ...the engine has been run and contact with hot oil can cause severe personal injury Avoid contacting the hot engine oil when you drain it 1 Shut off the engine and wait for all moving parts to stop ref...

Page 32: ...are damaged or excessively dirty g265999 Figure 37 1 Wing nut 4 Paper filter element 2 Air cleaner cover 5 Gasket and air duct 3 Foam element 7 Clean the paper element by tapping it gently to remove t...

Page 33: ...sulator 3 Air gap 2 Side electrode 5 Carefully install the spark plug by hand to avoid cross threading until it is hand tight 6 Tighten the spark plug an additional 1 2 turn if it is new otherwise tig...

Page 34: ...n 0 76 to 3 05 mm 0 03 to 0 12 inch With the traction lever engaged verify that the switch loses continuity Replace the switch if necessary Servicing the Brake Interlock Switch 1 Ensure that the engin...

Page 35: ...ver adjust the brake as the brake band may drag g016920 Figure 42 1 Jam nuts 2 Service brake cable Belt Maintenance Inspecting the Reel Drive Belt Service Interval Every 1 000 hours 1 Shut off the eng...

Page 36: ...m contaminating the clutch g016949 Figure 45 1 Rubber hole plug 2 Engage disengage shaft Engaging Disengaging the Transmission Belt Tensioner The transmission belt is tensioned by a spring loaded idle...

Page 37: ...cts and then tighten an additional 80 Adjusting the Traction Control If the traction control does not engage or if it slips during operation an adjustment is necessary 1 Move the traction control to t...

Page 38: ...water heater or other appliance Storing the Machine 1 Remove any grass clippings dirt and grime from the external parts of the entire machine especially the engine Clean the dirt and chaff from the ou...

Page 39: ...Notes...

Page 40: ...Notes...

Page 41: ...Notes...

Page 42: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Page 43: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 44: ...ion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts f...

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