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Toro Greensmaster Flex 18, Installation Instructions Manual, Page: 12 / 24

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Toro Greensmaster Flex 18 Installation Instructions Manual Download Page 12

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Figure 15

1.

Connect to the throttle lever.

6.

Connect to the interlock module.

2.

Engine switch

7.

Connect to the throttle on the engine.

3.

Throttle lever

8.

Throttle cable

4.

Traction bracket

9.

Console cover

5.

Wire harness

10.

Cable tie

8.

Loosen the screw on top of the cable clamp.

9.

Install the straight end of the throttle cable
housing through the wide clamp and the throttle
cable through the cable clamp (

Figure 16

).

12

 

Summary of Contents for Greensmaster Flex 18

Page 1: ...manufacturer Please refer to the engine manufacturer s warranty and emissions system warranty included in the literature packet That warranty applies only to the engine It does not expand or otherwise...

Page 2: ...ted near any area of potential danger Replace any decal that is damaged or missing decal93 6085 93 6085 1 Fast 3 Slow 2 Continuous variable setting decal104 2617 104 2617 1 Forward 4 Lever Engage 2 Tr...

Page 3: ...ire before performing maintenance 2 Explosion hazard shut off the engine before adding fuel no fire open flames or smoking when adding fuel 5 Hot surface hazard do not touch the hot surface 3 Warning...

Page 4: ...ll the vent before replacing the engine g027876 Figure 1 1 Vent 2 Removing the Existing Engine No Parts Required Procedure Important Retain all removed parts for reuse unless otherwise noted 1 Drain t...

Page 5: ...4782 Figure 5 1 Bolt 6 Retaining ring 2 Reel lever pin 7 Reel lever 3 Bushing 8 Traction cable 4 Traction lever 9 E clip 5 Dowel pin 10 Reel cable 11 Remove the handle assembly from the traction unit...

Page 6: ...card the set screws g274554 Figure 7 1 Gearbox 4 Washer 7 Gearbox gasket 2 Bolt 5 Engine gear 8 Set screw 3 Lock washer 6 Engine adapter 9 Engine 16 Clean the frame and check for damage or wear 17 Che...

Page 7: ...mount with the shaft facing toward the gearbox assembly 6 Slide the engine toward the gearbox while guiding the drive gear into gearbox input area Note The crankshaft may have to be turned to mesh the...

Page 8: ...ttle control 7 Install the wide clamp and the cable clamp in the new locations on the throttle control with the screw and e clip Figure 10 Important Ensure that the cable clamp is oriented with the wi...

Page 9: ...nd cable with the previously removed fasteners Figure 15 Important The installation is similar to the installation on the removed bracket refer to the previous removal instructions Figure 5 4 Install...

Page 10: ...idle the throttle lever should not move if it moves tighten the nut on the throttle spring slightly g274739 Figure 12 1 Bolt 5 Friction washer 2 Flat washer 6 Throttle spring 3 Friction washer 7 Nut 4...

Page 11: ...Figure 14 Note Apply skin over grease to the bolt and ground lug terminal g274609 Figure 14 1 Cowling bolt 4 Engine connector 2 Ground wire 5 Install this wire harness connector to the engine connecto...

Page 12: ...o the throttle on the engine 3 Throttle lever 8 Throttle cable 4 Traction bracket 9 Console cover 5 Wire harness 10 Cable tie 8 Loosen the screw on top of the cable clamp 9 Install the straight end of...

Page 13: ...le and connect the throttle cable to the traction bracket and lever as shown in Figure 18 Important Route the cable so that it does not contact any hot or moving parts g274611 Figure 18 Some parts not...

Page 14: ...hoke Control The choke control is located on the side of the engine Figure 19 you use it to help start a cold engine Note Do not start or run a warm engine with the choke in the CLOSED position Move t...

Page 15: ...ighly explosive A fire or explosion from fuel can burn you and others and can damage property Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any fuel that spills Never fil...

Page 16: ...uel until the level is just inside the mesh filter basket Do not fill into the filler neck of the tank Important Do not fill the tank more above the filler mesh because the fuel needs room to expand 5...

Page 17: ...Maintenance WARNING While you are maintaining or adjusting the machine someone could start the engine Accidentally starting the engine could seriously injure you or other bystanders Remove the key fr...

Page 18: ...have started the engine for the day If you have already ran the engine allow the oil to drain back down to the sump for at least 10 minutes before you check the engine oil level 1 Shut off the engine...

Page 19: ...il is at the correct level on the dipstick refer to Checking the Engine Oil Level page 18 7 Replace and secure the dipstick 8 Wipe up any spilled oil 9 Connect the wire to the spark plug Servicing the...

Page 20: ...ervice Interval Every 100 hours Every 300 hours Use an NGK BPR6ES spark plug or equivalent 1 Shut off the engine and wait for all moving parts to stop refer to Preparing the Machine for Maintenance pa...

Page 21: ...Notes...

Page 22: ...Notes...

Page 23: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 24: ......

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