Toro Greensmaster 1018 Installation Instructions Manual Download Page 2

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Installation

Loose Parts

Use the chart below to verify that all parts have been shipped.

Procedure

Description

Qty.

Use

No parts required

–

Prepare the machine.

No parts required

–

Prepare the cutting unit.

No parts required

–

Remove the reel-drive assembly.

Reel adapter

Shim washer

Groomer drive box

Install the groomer drive box and weight.

Cap

Install the groomer drive cap (for
universal groomer assemblies with no
Rear Roller Brush Kit installed only).

Stub-shaft assembly

Bearing shield

Idler assembly

Adjuster pin

Cotter pin

Flange nut

Install the idler assembly.

Left HOC bracket assembly

Right HOC bracket assembly

Adjuster pin

Cotter pin

Groomer guard

Flange nut

Roller (order separately; refer to your
authorized Toro distributor)

Install the HOC assemblies and the
roller.

Bolt (1/4 x 1-1/2 inches)

Locknut

Shaft clamp

Grooming reel (order separately; contact
your authorized Toro distributor)

Install the groomer assembly (ordered
separately).

Summary of Contents for Greensmaster 1018

Page 1: ...e 1 1 Model and serial number location Model No Serial No This product complies with all relevant European directives For details please see the Declaration of Incorporation DOI at the back of this publication Contents Introduction 1 Setup 2 1 Preparing the Machine 3 2 Preparing the Cutting Unit 3 3 Removing the Reel Drive Assembly 4 4 Installing the Groomer Drive Box 4 5 Installing the Groomer Dr...

Page 2: ...sal groomer assemblies with no Rear Roller Brush Kit installed only Stub shaft assembly 1 Bearing shield 2 Idler assembly 1 Adjuster pin 1 Cotter pin 1 6 Flange nut 1 Install the idler assembly Left HOC bracket assembly 1 Right HOC bracket assembly 1 Adjuster pin 2 Cotter pin 2 Groomer guard 2 Flange nut 2 7 Roller order separately refer to your authorized Toro distributor 1 Install the HOC assemb...

Page 3: ... securing the height of cut arms to each end of cutting unit Figure 2 Remove the height of cut arms and roller Note Save the removed hardware to install the new height of cut arms 3 Remove the height of cut adjusting screws and roller mounting screws from the height of cut arms Figure 3 Note Save the roller mounting screws and the roller for later installation 4 Remove the 2 bolts 5 16 x 2 1 4 inc...

Page 4: ...ers spring washers spacers and O rings from the side plate Figure 4 4 Installing the Groomer Drive Box Parts needed for this procedure 1 Reel adapter 1 Shim washer 1 Groomer drive box Procedure 1 Apply medium strength thread locking compound such as Blue Loctite 243 to the internal threads of the drive box shaft and torque the reel adapter and groomer drive box shaft to 150 to 163 N m 110 to 120 f...

Page 5: ... torque the hex head of the drive box shaft to 135 to 150 N m 100 to 110 ft lb refer to Figure 7 Important You must torque the hex head of the drive box shaft to 135 to 150 N m 100 to 110 ft lb Important You must use a 6 point socket with heavy wall Do not use an impact wrench for this step Important Allow the thread locking compound to cure for 15 minutes before continuing the procedure Note Do n...

Page 6: ...g the Idler Assembly Parts needed for this procedure 1 Stub shaft assembly 2 Bearing shield 1 Idler assembly 1 Adjuster pin 1 Cotter pin 1 Flange nut Procedure 1 Assemble the loose parts to the idler assembly as shown in Figure 10 Important Install the bearing shields with the fabric side toward the bearings g281674 Figure 10 1 Stub shaft assembly 5 Adjuster pin 2 Bearing shield 6 Flange nut 3 Idl...

Page 7: ...ng unit side plates using the previously removed plow bolts nuts and special washers Figure 11 3 Slide the adjuster arm assembly rod near the groomer drive box into the gap on the drive box and secure it with an adjuster pin and cotter pin Figure 12 Note Bend the legs of the cotter pin so that the pin does not fall out of the adjuster pin g283298 Figure 12 1 Adjuster pin 3 Cotter pin 2 Adjuster ar...

Page 8: ...ting screw 4 Groomer guard g287989 Figure 15 Mounting screws installed to rear side of HOC brackets 1 Groomer guard 3 Height of cut bracket HOC assembly 2 Mounting screw 4 Roller 6 Attach the groomer guards to both sides of the roller shaft Figure 14 7 Torque the groomer guards to 22 to 24 N m 16 to 18 ft lb Note For setups where additional spring force is required install the optional flange nut ...

Page 9: ...and idler assembly Figure 17 g283516 Figure 17 1 Drive stub shaft 4 Shaft clamp 4 2 Locknut 4 5 Bolt 4 3 Groomer assembly 3 Secure the groomer to the machine as shown in Figure 17 and snug the bolts 4 To prevent binding set the height of cut and height of groom then loosen the bolts Note To set the height of cut refer to your cutting unit Operator s Manual refer to Adjusting the Groomer Height pag...

Page 10: ...n of each green The frequency of grooming cutting both how many cuttings per week and how many passes per cutting The height of cut setting on the main reel The height depth setting on the grooming reel How long the grooming reel has been in use on the green The type of grass on the green The overall greens management program i e irrigation fertilizing spraying coring overseeding etc Traffic Stres...

Page 11: ...lower the grooming reel as follows A Ensure that the the quick up levers Figure 19 are in the OPERATION position i e the lever points toward the front of the cutting unit B At the end of the groomer reel measure the distance from the lowest tip of the groomer blade to the working surface Figure 19 Turn the height adjuster knob Figure 19 to raise or lower the tip of the groomer blade to the desired...

Page 12: ... level and make another pass over the test green Note For example to set a 3 2 mm 1 8 inch height of cut set the grooming reel at 1 6 mm 1 16 inch above the roller 5 Compare the results Note The first setting when the groomer setting was adjusted to the height of cut setting above the roller level should have removed significantly less grass and thatch than the second setting 6 Check the test gree...

Page 13: ...f the groomer housing if debris gets inside of the groomer it can damage the gearbox 2 Remove the drain plug on the bottom of the housing Figure 22 g286955 Figure 22 1 Air vent plug 3 Drain plug 2 Fill plug 3 Remove the fill plug on the side of the housing and loosen the air vent plug on the top so air can pass through Figure 22 4 Align a suitable container beneath the oil drain port to catch drai...

Page 14: ...he groomer 2 Remove the clamp bolts connecting the groomer to the drive box refer to Figure 17 in 8 Installing the Groomer page 9 3 Remove the adjuster pin and cotter pin connecting the groomer drive box to the adjuster arms Figure 25 g283882 Figure 25 1 Adjuster pin 3 Groomer drive hex head 2 Cotter pin 4 Reinforcement screw 4 Restrain the reel for removal refer to Restraining the Reel for Removi...

Page 15: ...tion Note Because the groomer may introduce more debris e g dirt and sand into the cutting unit than what the reel would normally be exposed to check the bedknife and main reel for wear more frequently This is especially important in sandy soil and or when the groomer is set for penetration Restraining the Reel WARNING The cutting reel blades are sharp and are capable of amputating hands and feet ...

Page 16: ...t the weld side of the reel support plate Figure 28 Note Insert the pry bar between the top of the reel shaft and the backs of the reel blades so that the reel does not move Important Do not contact the cutting edge of any blades with the pry bar this may damage the cutting edge or cause a high blade Important The insert on the left side of the cutting unit has left hand threads The insert on the ...

Page 17: ...Notes ...

Page 18: ... documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Dec...

Page 19: ... for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For more information about applicable retention periods please contact legal toro com Toro s Commitment to Security Your personal information may be processed in the US or another country which may have le...

Page 20: ...tion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs Deep Cycle and Lithium Ion Battery Warranty Deep cycle and Lithium Ion batteries have a specified total number of kilowatt hours they can deliver during their lifetime Operating r...

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