background image

Do not touch the engine, muffler, or exhaust pipe
while the engine is running or soon after it has
shut off because these areas could be hot enough
to cause burns.

Shut off the engine and disengage the drive to the
cutting unit in the following situations:

– Before fueling
– Before clearing blockages
– Before removing the grass basket
– Before checking, cleaning, or maintaining the

cutting unit

– After striking a foreign object or if an abnormal

vibration occurs. Inspect the cutting unit for
damage and make repairs before starting and
operating the machine

– Before leaving the operating position

Disengage the drive to the cutting unit when
transporting or not using the machine.

Watch out for traffic when crossing or near
roadways.

Stop the blades whenever you are not mowing.

Do not change the engine governor settings or
overspeed the engine. Operating the engine at
excessive speed may increase the hazard of
personal injury.

Use accessories and attachments approved by
The Toro® Company only.

Slope Safety

Slopes are a major factor related to loss of control
and rollover accidents, which can result in severe
injury or death. The operator is responsible for
safe slope operation. Operating the machine on
any slope requires extra caution.

Evaluate the site conditions to determine if the
slope is safe for machine operation including
surveying the site. Always use common sense
and good judgment when performing this survey.

Review the slope instructions, listed below, for
operating the machine on slopes and review
the conditions in which the machine is being
operated to determine whether the machine can
be operated in the conditions on that day and at
that site. Changes in the terrain can result in a
change in slope operation for the machine.

– Avoid starting, stopping, or turning the machine

on slopes. Avoid making sudden changes in
speed or direction. Make turns slowly and
gradually.

– Do not operate a machine under any conditions

where traction, steering, or stability is in
question.

– Remove or mark obstructions such as ditches,

holes, ruts, bumps, rocks, or other hidden

hazards. Tall grass can hide obstructions.
Uneven terrain could overturn the machine.

– Be aware that operating the machine on wet

grass, across slopes, or downhill may cause
the machine to lose traction. Loss of traction
may result in sliding and a loss of braking and
steering.

– Use extreme caution when operating the

machine near dropoffs, ditches, embankments,
water hazards, or other hazards. The machine
could suddenly roll over if part of the traction
goes over the edge or the edge caves in.
Establish a safety area between the machine
and any hazard.

– Identify hazards at the base of the slope.

Starting the Engine

Note:

For illustrations and descriptions of the controls

referenced in this section, refer to

Controls (page 12)

.

Note:

Ensure that the spark-plug wire is installed on

the spark plug.

1.

Ensure that the traction and reel drive levers are
in the D

ISENGAGED

position.

Note:

The engine will not start if the traction

lever is in the E

NGAGED

position.

2.

Ensure that the fuel-shutoff valve is open.

3.

Move the On/Off switch to the O

N

position.

4.

Move the throttle control to the F

AST

position.

5.

Move the choke lever halfway between the
C

HOKE

and R

UN

positions when starting a cold

engine.

Note:

The choke may not be required when

starting a warm engine.

6.

Pull the recoil-start handle out until positive
engagement results, then pull it vigorously to
start the engine.

Important:

Do not pull the recoil rope to its

limit or let go of the starter handle when the
rope is pulled out; the rope may break or the
recoil assembly may be damaged.

7.

Move the choke lever to the R

UN

position as the

engine warms up.

Shutting Off the Engine

1.

Move the traction and reel drive controls to the
D

ISENGAGED

position.

2.

Move the throttle control to the S

LOW

position.

3.

Move the On/Off switch to the O

FF

position.

4.

Close the fuel-shutoff valve before you store or
transport the machine

24

 

Summary of Contents for Greenmaster Flex 04044

Page 1: ...No 3418 623 Rev B Greensmaster Flex 1820 2120 Traction Unit Model No 04044 Serial No 401381001 and Up Model No 04045 Serial No 401400001 and Up Register at www Toro com Original Instructions EN 3418 6...

Page 2: ...l Failing to follow these operating instructions or to receive proper training may result in injury For more information on safe operating practices including safety tips and training materials go to...

Page 3: ...ion 23 During Operation Safety 23 Starting the Engine 24 Shutting Off the Engine 24 Releasing the Transmission 25 Operating Tips 25 After Operation 26 After Operation Safety 26 Transporting the Machin...

Page 4: ...ine before servicing fueling or unclogging the machine Improperly using or maintaining this machine can result in injury To reduce the potential for injury comply with these safety instructions and al...

Page 5: ...ng disconnect the spark plug wire and read the Operator s Manual before servicing or performing maintenance 2 Explosion hazard shut off the engine and keep away from open flames when refueling 5 Hot s...

Page 6: ...ined 3 Thrown object hazard keep bystanders a safe distance away from the machine 5 Do not tow the machine 2 Warning wear hearing protection 4 Warning stay away from moving parts keep all guards and s...

Page 7: ...ort Wheel Kit Model No 04123 Optional 2 Install the transport wheels 5 No parts required Check the engine oil level 6 Production year decal 1 Install the production year decal 7 Grass basket 1 Install...

Page 8: ...needed for this procedure 2 Bolt 3 8 x 3 4 inch Procedure Note To install the weight rod onto your machine refer to the installation instructions in your cutting unit Operator s Manual 1 Place the mow...

Page 9: ...cedure 2 Handle retainer 2 Hairpin cotter Procedure 1 While supporting the handle remove the cable ties that secure the handle clamps to the side plates Figure 8 g017005 Figure 8 1 Hairpin cotter 2 Ha...

Page 10: ...el onto the hex shaft Figure 10 g000475 Figure 10 1 Locking clip 3 Rotate the wheel back and forth until it fits onto the axle and the locking clip is secured in the groove on the axle shaft 4 Repeat...

Page 11: ...Grasp the basket by the handle 2 Guide the basket lip between the cutting unit side plates and over the front roller Figure 12 g032407 Figure 12 1 Basket hooks 3 Install the basket hooks over the fram...

Page 12: ...frequently for signs of oil leakage loose fasteners or any other malfunction Refer to the engine Owner s Manual for the recommended break in period oil change and maintenance procedures Product Overvi...

Page 13: ...ote To move the lever you must first engage the operator presence control g000494 Figure 17 1 NEUTRAL 3 Traction FORWARD transport 2 Traction NEUTRAL and reel drive DISENGAGE 4 Traction FORWARD and re...

Page 14: ...ote The traction control lever cannot be moved while the latch is engaged On Off Switch The On Off switch Figure 15 is located on the top of the control panel Move the switch to the ON position to sta...

Page 15: ...ns CLOSED and OPEN Move the lever up to the CLOSED position when you store or transport the machine Open the valve before you start the engine by rotating the lever down g196011 Figure 20 1 Fuel shuto...

Page 16: ...ck strain if lifted improperly Put your foot pressure down on the kickstand loop and use only the lower center handle to raise the machine Attempting to raise the machine onto the kickstand any other...

Page 17: ...left and right sides of the machine from the normal operating position Before Operation Safety General Safety Never allow children or untrained people to operate or service the machine Local regulati...

Page 18: ...engine is cold Wipe up any fuel that spills Never fill the fuel tank inside an enclosed trailer Do not fill the fuel tank completely full Add fuel to the fuel tank until the level is 6 to 13 mm 1 4 t...

Page 19: ...d fuel tank or conditioner bottle opening Avoid contact with skin wash off spills with soap and water 1 Clean around the fuel tank cap and remove the cap from the tank Figure 25 Fill the fuel tank no...

Page 20: ...7261 Microcut 1 6 to 3 2 mm 0 062 to 0 125 inch 110 2300 Extended Microcut 1 6 to 3 2 mm 0 062 to 0 125 inch Less aggressive 98 7260 Tournament 3 2 to 6 4 mm 0 125 to 0 25 inch 117 1532 Tournament Ed...

Page 21: ...k the adjustment Adjusting the Handle Angle 1 Remove the hairpin cotters from the handle retainers on each side of the machine Figure 27 g017005 Figure 27 1 Hairpin cotter 2 Handle retainer 2 While su...

Page 22: ...the problem before operating the machine refer to Servicing the Traction Interlock Switch page 33 or Adjusting the Reel Control page 36 6 With the OPC pressed and the shift lever moved to the left to...

Page 23: ...Note The Toro Trans Pro trailer can be used to transport the machine For instructions on loading the trailer refer to your trailer Operator s Manual Important Do not run the engine while transporting...

Page 24: ...owly and gradually Do not operate a machine under any conditions where traction steering or stability is in question Remove or mark obstructions such as ditches holes ruts bumps rocks or other hidden...

Page 25: ...ng unit excessively without grass clippings can damage the cutting unit Mow the greens in a straight back and forth direction across the green Avoid circular mowing or turning the machine on the green...

Page 26: ...Controls after Mowing 1 Drive off the green move the reel drive and traction control levers to the DISENGAGED position and shut off the engine 2 Empty the grass basket of clippings install the grass b...

Page 27: ...rst 20 hours Change the engine oil Change the engine oil Clean the fuel tank screen Before each use or daily Check the operation of the interlock switches Before each use or daily Check the engine oil...

Page 28: ...g brake operation Check that pivot joints operate freely Check the fuel level Check the engine oil level Check the air filter Clean the engine cooling fins Check for unusual engine noises Check for un...

Page 29: ...rts and decals Keep all fasteners tight to ensure that the machine is in safe working condition Check the grass catcher components frequently and replace them when necessary Clean grass and debris fro...

Page 30: ...ls 5W 20 10W 30 and 10W 40 increase oil consumption Check the engine oil level more frequently when you use these oils Checking the Engine Oil Level Service Interval Before each use or daily The ideal...

Page 31: ...to the air cleaner and remove the cover 3 Clean the cover Figure 36 and Figure 37 g018271 Figure 36 1 Air cleaner cover 4 If the foam element is dirty remove it from the paper element Figure 37 Clean...

Page 32: ...d spark plug and tighten it firmly to 23 N m 17 ft lb g016950 Figure 39 1 Center electrode insulator 3 Air gap 0 6 to 0 7 mm 0 024 to 0 028 inch 2 Side electrode Fuel System Maintenance Cleaning the F...

Page 33: ...n 0 76 to 3 05 mm 0 03 to 0 12 inch With the traction lever engaged verify that the switch loses continuity Replace the switch if necessary Servicing the Brake Interlock Switch 1 Ensure that the engin...

Page 34: ...ver adjust the brake as the brake band may drag g016920 Figure 43 1 Jam nuts 2 Service brake cable Belt Maintenance Inspecting the Reel Drive Belt Service Interval Every 1 000 hours 1 Shut off the eng...

Page 35: ...m contaminating the clutch g016949 Figure 46 1 Rubber hole plug 2 Engage disengage shaft Engaging Disengaging the Transmission Belt Tensioner The transmission belt is tensioned by a spring loaded idle...

Page 36: ...s pin disconnecting the spring from the turnbuckle Figure 48 C Turn the turnbuckle in or out to adjust the length as necessary D Install the turnbuckle to the spring with the clevis pin E Move the tra...

Page 37: ...ially the engine Clean the dirt and chaff from the outside of the engine cylinder head fins and the blower housing Important You can wash the machine with mild detergent and water Do not pressure wash...

Page 38: ...Notes...

Page 39: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 40: ...ot limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period o...

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