Toro GrandStand Revolution TURBO FORCE 18560 Operator'S Manual Download

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Form No. 3441-498 Rev B

GrandStand

Revolution Mower

With 52in TURBO FORCE

Cutting Unit

Model No. 18560—Serial No. 400000000 and Up

*3441-498*

Summary of Contents for GrandStand Revolution TURBO FORCE 18560

Page 1: ...Form No 3441 498 Rev B GrandStand Revolution Mower With 52in TURBO FORCE Cutting Unit Model No 18560 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3441 498 ...

Page 2: ...standers Read this information carefully to learn how to operate and maintain the product properly and to avoid injury and product damage The operator is responsible for operating the product properly and safely Visit www Toro com for more information including safety tips training materials accessory information help finding a dealer or to register your product Whenever you need service genuine T...

Page 3: ...ansporting the Lithium Ion Batteries 28 Using the Lithium Ion Battery Charger 28 Maintenance 31 Maintenance Safety 31 Recommended Maintenance Schedule s 31 Pre Maintenance Procedures 32 Accessing Internal Components 32 Lubrication 33 Greasing the Machine 33 Greasing the Front Caster Pivots 33 Greasing the Caster Wheel Hubs 33 Electrical System Maintenance 34 Using the Battery Disconnect Switch 34 ...

Page 4: ... Use of a cord suitable for outdoor use reduces the risk of electric shock F If operating the machine in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 Personal safety A Stay alert watch what you are doing and use common sense when operating the machine Do not use the machine while you are tired or under the infl...

Page 5: ...th the charger specified by a manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack B Use the machine only with specifically designated batteries Use of any other batteries may create a risk of injury and fire C When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws ...

Page 6: ...oundings L Do not touch blades and other hazardous moving parts while they are still in motion This reduces the risk of injury from moving parts M When clearing jammed material or cleaning the lawnmower make sure all power switches are off and remove or activate the disabling device Unexpected operation of the lawnmower may result in serious personal injury Save all warnings and instructions for f...

Page 7: ...hat the blade is identified as a part from the original machine manufacturer decal133 8061 133 8061 decal137 8127 137 8127 1 Attention do not spray with high pressure water decal144 0275 144 0275 1 Batteries are flammable decal144 0277 144 0277 1 Positive terminal 4 Do not dispose improperly 2 Read the Operator s Manual 5 Do not expose to fire 3 Recycle the battery decal144 1572 144 1572 1 Adjust ...

Page 8: ...rd keep bystanders away 3 Cutting dismemberment hazard of hand or foot mower blade keep away from moving parts 2 Thrown object hazard mower do not operate without the deflector discharge cover or grass collection system in place decal144 7008 144 7008 1 Warning turn the battery disconnect switch to the OFF position before performing maintenance decal147 0288 147 0288 1 Warning read the Operator s ...

Page 9: ...connect the battery charger before operating the machine decal147 0290 147 0290 1 Warning light is bright do not look directly into the light decal147 1681 147 1681 1 Height of cut decal144 0276 144 0276 1 Warning read the Operator s Manual 3 Explosion hazard do not expose to sparks or open flame 2 Warning do not open the battery do not use a damaged battery 4 Electric shock hazard do not perform ...

Page 10: ...ramp wide enough for the machine back up the ramp when loading the machine and drive forward off the ramp when unloading 4 Thrown object hazard mower lower the deflector before operating the machine 9 Tipping hazard do not use the machine near drop offs or on slopes stay at least 2 widths of the machine away from drop offs 5 Cutting dismemberment hazard of hand or foot mower blade stay away from m...

Page 11: ...a head diameter of 11 mm 0 45 inch Important Survey your work area and determine a location that best meets the criteria for safe and effective operation of the charger Charging the Batteries Check the battery system charge charge them as needed Refer to Monitoring the Battery System Charge Level page 24 Product Overview g396250 Figure 3 1 Front caster wheel 6 Battery disconnect switch 2 Grass def...

Page 12: ...Switch PTO page 20 Motion Control Levers Use the motion control levers to drive the machine forward reverse and turn either direction Park Position Move the motion control levers outward from the center to the PARK position when exiting the machine to engage the electric brake Always move the motion control levers to the PARK position when you stop the machine or leave it unattended g373611 Figure...

Page 13: ...peed g360792 Figure 8 Safety interlock indicators g378466 Figure 9 Operating hours g360794 Figure 10 Mower blade motor status g360795 Figure 11 Traction speed g360796 Figure 12 Mower blade motor speed InfoCenter Icon Descriptions Next Scroll up Scroll down Enter main menu Change language setting Increase Decrease Exit menu Save Operating hours Battery charge Motion control levers are in the unlock...

Page 14: ... hours i e hours that the key has been in the ON position LAST Indicates the last key on hour that the fault occurred on FIRST Indicates the first key on hour that the fault occurred on OCCURRENCES Indicates the number of fault occurrences Service Menu Item Description HOURS Lists the total number of hours various components have been used Key switch Machine Traction contactor Cutter contactor Neu...

Page 15: ...part number and revision of the cutter motors BATTERY PACKS Displays the software part number and revision of the battery packs Accessing Protected Menus Note The factory default PIN code for your machine is 1234 If you changed the PIN code and forgot the code contact your Authorized Service Dealer for assistance 1 In the MAIN MENU scroll down to SETTINGS and press the button g375695 Figure 13 2 I...

Page 16: ...osition for any reason do the following Park the machine on a level surface Disengage the drives and the power take off Engage the parking brake Shut off the machine and remove the key Wait for all moving parts to stop Before mowing always inspect the machine to ensure that the blades blade bolts and cutting assemblies are in good working condition This product generates an electromagnetic field I...

Page 17: ...the PARK position Symbols display on the InfoCenter to notify the user when each interlock component is in the correct position g373297 Figure 17 1 The parking brake is engaged 2 One or both control levers are down in the center unlocked position 3 The PTO is engaged Testing the Safety Interlock System Service Interval Before each use or daily Test the safety interlock system before you use the ma...

Page 18: ...for damage and make repairs before starting and operating the machine Be alert slow down and use caution when making turns and crossing roads and sidewalks with the machine Always yield the right of way Do not use the machine as a towing vehicle Never raise the mower deck with the blades running Be aware of the mower discharge path and direct discharge away from others Avoid discharging material a...

Page 19: ...use the machine to lose traction Loss of traction to the drive wheels may result in sliding and a loss of braking and steering The machine can slide even if the drive wheels are stopped Remove or mark obstacles such as ditches holes ruts bumps rocks or other hidden hazards Tall grass can hide obstacles Uneven terrain could overturn the machine Use extra care while operating with accessories or att...

Page 20: ...you or bystanders Also contact with the blade could occur Thrown objects or blade contact will cause serious injury or death Do not operate the mower with the discharge deflector raised removed or altered unless a grass collection system or mulch kit is in place and working properly Engaging the Mower Blades PTO g385141 Figure 23 Disengaging the Mower Blades PTO Disengage the mower blades using 1 ...

Page 21: ...nly dropping it could injure you Do not put your hands or fingers in the platform pivot area when lowering or raising the operator platform Make sure that the platform is supported when you pull the latch pin out Make sure that the latch secures the platform when folding it up Push it tight against the cushion for the latch pin to lock into place Keep bystanders away from the machine when raising ...

Page 22: ...g sharp turns 1 Move the motion control levers down to the center unlocked position g330778 Figure 27 1 Front reference bar 4 Right control lever 2 Left control lever 5 Right control lever in the PARK position 3 Rear reference bar 6 Left control lever in the PARK position 2 Slowly push the motion control levers forward or rearward Move 1 lever farther than the other lever to turn Note The farther ...

Page 23: ...isengage the PTO and move the motion control levers outward to the PARK position 2 Shut off the machine remove the key and wait for all moving parts to stop before leaving the operating position 3 Raise the height of cut lever and lock it into the transport position 4 On the left or right side of the machine raise the lever and remove the pin g377014 Figure 30 5 Install the pin at the desired posi...

Page 24: ...ge the batteries Limp mode If the battery level drops below the set limp mode battery percentage an advisory appears on the InfoCenter and the mower blades will disengage and cannot be engaged Transport your machine to a designated battery charging area and charge the batteries Ultra limp mode If the battery level becomes too low during limp mode an advisory appears on the InfoCenter and traction ...

Page 25: ... and wait until the machine has completely powered down before charging Failure to do this may cause arcing Ensure that the area is well ventilated while charging The charger is for use on only nominal 120 to 240 VAC operation For use with 240 V circuits contact your Authorized Service Dealer for the correct power cord Operation Do not charge a frozen battery Do not abuse the cord Do not carry the...

Page 26: ...O and move the motion control levers outward to the PARK position 2 Shut off the machine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the cap from the motor g377043 Figure 34 1 Motor cap 4 Insert a ratchet with a 3 8 inch drive into the square hole in the motor hub Rotate it counterclockwise until it stops approximately 4 full rotations to dis...

Page 27: ... Use only full width ramps do not use individual ramps for each side of the machine Ensure that the length of ramp is at least 4 times as long as the height of the trailer or truck bed to the ground Use extreme caution when operating a machine on a ramp Back the machine up the ramp and walk it forward down the ramp Avoid sudden acceleration or deceleration while driving the machine on a ramp as th...

Page 28: ...n batteries be transported using special packaging and only be transported by carriers certified to haul them In the US you are allowed to transport a battery when it is installed on the machine as battery powered equipment with some regulatory requirements Contact the US Department of Transportation or the appropriate government body in your country for detailed regulations on transportation of y...

Page 29: ...y inspect the power supply cord before using the charger If the cord is damaged do not operate the charger until you obtain a replacement 2 Insert the wall plug end of the power supply cord into a grounded electrical outlet Charging the Lithium Ion Batteries CAUTION Attempting to charge the batteries with a charger not provided by Toro can result in excessive heat and other related product malfunc...

Page 30: ... the other batteries all batteries charge simultaneously When charging is complete the machine InfoCenter displays 10 solid bars g356360 Figure 42 7 When the machine reaches a sufficient level disconnect the charger connector from the machine connector 8 Place the charger connector and cord in a storage position that avoids damage 9 Start the machine 10 Verify the charge level using the InfoCenter...

Page 31: ...ly Do not rely solely on mechanical or hydraulic jacks to support the machine support the machine with jack stands whenever you raise the machine Use care when checking the blades Wrap the blades or wear gloves and use caution when servicing the blades Only replace or sharpen the blades never straighten or weld them On multi bladed machines take care as rotating one blade can cause other blades to...

Page 32: ...or adjustment 1 Lower the platform 2 Loosen the twist knobs on each side of the machine g375719 Figure 43 1 Twist knob 2 Cushion 3 Lower the cushion to the platform 4 Remove the rear access cover g377627 Figure 44 5 Perform any maintenance or adjustment on the machine 6 Install the rear access cover 7 Raise the cushion and slide it onto the pins on both sides of the machine 8 Tighten the twist kno...

Page 33: ... machine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the caster wheel from the caster forks 4 Remove the seal guards from the wheel hub g006115 Figure 45 1 Seal guard 2 Spacer nut with wrench flats 5 Remove 1 spacer nut from the axle assembly in the caster wheel Note Thread locking adhesive has been applied to lock the spacer nuts to the axle...

Page 34: ...el spins freely adjust the torque on the spacer nut until there is a slight amount of drag then apply thread locking adhesive Electrical System Maintenance Using the Battery Disconnect Switch 1 Park the machine on a level surface disengage the PTO and move the motion control levers outward to the PARK position 2 Shut off the machine remove the key and wait for all moving parts to stop before leavi...

Page 35: ... will damage your batteries High temperatures during storage especially at a high state of charge reduces the life of the batteries When storing the machine for more than 10 days ensure that the machine is in a cool and dry location out of sunlight rain and wet conditions If you are mowing in hot conditions or in strong direct sunlight the battery may overheat If this happens a high temperature al...

Page 36: ...ve the rear access cover to access the fuses g378081 Figure 47 1 Fuse 200 A Drive System Maintenance Checking the Tire Pressure Service Interval Every 50 hours Monthly whichever comes first Maintain the air pressure in the rear tires at 83 to 97 kPa 12 to 14 psi Important Uneven tire pressure can cause an uneven cut Note The front tires are semi pneumatic tires and do not require air pressure main...

Page 37: ...ted causes rapid wear A wobbly caster wheel usually indicates a worn bearing 1 Disengage the blade control switch PTO and move the motion control levers outward to the PARK position 2 Shut off the machine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the locknut and wheel bolt holding the caster wheel to the caster fork g009453 Figure 50 1 Lock...

Page 38: ...ontrol levers outward to the PARK position 2 Shut off the machine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the tire g380066 Figure 51 4 Place a drain pan under the transmission 5 Remove the top plug and bottom plug Allow the fluid to drain g380054 Figure 52 6 Install the bottom plug and torque it to 7 to 8 N m 62 to 70 in lb 7 Remove a sid...

Page 39: ...e Exit button Screen Action Press the button Hold the left motion control lever in the FORWARD position and press the button Screen Action Hold the left motion control lever in the REVERSE position and press the button Hold the left motion control lever in the NEUTRAL position and press the button Hold the right motion control lever in the FORWARD position and press the button Hold the right motio...

Page 40: ...level surface disengage the PTO and move the motion control levers outward to the PARK position 2 In the MAIN MENU scroll down to SERVICE and press the button g376300 Figure 57 3 In the SERVICE menu scroll down to TRACKING and press the button g376306 Figure 58 4 If prompted enter the PIN code 5 Adjust the tracking to the left or right g377650 Figure 59 6 Press the button 40 ...

Page 41: ... in the PARK position 4 Right motion control lever 5 Check the horizontal alignment of both levers by using the front or rear reference bar as a guide Note If a lever is not aligned proceed to step 6 to adjust the cam for that lever 6 Release the cushion from the rear of the machine and remove the rear access cover 7 Loosen the bolt holding the cam g377041 Figure 61 Left cam shown 1 Cam 2 Bolt 8 A...

Page 42: ...specially in the curved area 4 If you notice any cracks wear or a slot forming in this area immediately install a new blade g006530 Figure 62 1 Cutting edge 3 Wear slot forming 2 Curved area 4 Crack Checking for Bent Blades WARNING A blade that is bent or damaged could break apart and could critically injure you or bystanders Always replace a bent or damaged blade with a new blade Do not file or c...

Page 43: ...e If the blade stays in a horizontal position the blade is balanced and can be used If the blade is not balanced file some metal off the end of the sail area only g000553 Figure 66 1 Blade 2 Balancer 3 Repeat this procedure until the blade is balanced Installing the Blades WARNING Operating a machine after incorrectly installing the blade assembly and or not using genuine Toro blade and blade hard...

Page 44: ...ressure page 36 6 Check the mower deck for bent blades remove and replace any bent blades refer to Servicing the Cutting Blades page 42 7 Lower the mower deck to the 76 mm 3 inch height of cut position Checking the Mower Deck Side to Side Height 1 Adjust the rear tire pressure 2 Set the slope of the mower deck to the lowest setting refer to Adjusting the Slope of the Mower Deck page 23 3 Ensure th...

Page 45: ...Mower Deck Side to Side Height page 44 Checking the Mower Deck Front to Rear Pitch 1 Adjust the tire pressure in the rear tires to the correct specifications 2 Set the slope of the mower deck to the lowest setting refer to Adjusting the Slope of the Mower Deck page 23 3 With the machine on level surface position 1 blade front to rear 4 Measure at A and B locations from a level surface to the cutti...

Page 46: ...ck the front to rear pitch refer to Checking the Mower Deck Front to Rear Pitch page 45 Matching the Height of Cut 1 Check the rear tire pressure 2 Set the height of cut to the 76 cm 3 inch position 3 With the machine on level surface position 1 blade front to rear 4 Measure at A and from a level surface to the cutting edge of the blade tips Note The measurement should be 76 cm 3 inches g000975 Fi...

Page 47: ...ows objects to be thrown toward you or bystanders Also contact with the blade could occur Thrown objects or blade contact will cause serious injury or death Do not operate the mower with the discharge deflector raised removed or altered unless a grass collection system or mulch kit is in place and working properly 1 Remove the locknut bolt spring and spacer holding the deflector to the pivot brack...

Page 48: ...re storage 1 Park the machine on a level surface disengage the PTO and move the motion control levers outward to the PARK position 2 Shut off the machine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove grass clippings dirt and grime from the external parts of the entire machine using compressed air Important Do not use water to clean the machine ...

Page 49: ...orage check the battery charge level and ensure that it is between 40 to 60 If the charge is below 40 charge the batteries between 40 to 60 You can use a multimeter to check the charge level when the machine is off Refer to the following table for the amount of voltage that is equal to the charge level Voltage Charge Level 57 3V 60 55 4V 50 54 3V 40 After charging the batteries disconnect the batt...

Page 50: ...2 The PTO switch is malfunctioning 2 Contact an Authorized Service Dealer Battery Charger Error Codes The battery charger error codes display on the machine InfoCenter as shown in Figure 75 SPN Suspect Parameter Number FMI Failure Mode Indicator OC Number of occurences g377956 Figure 75 Problem Possible Cause Corrective Action SPN 4992 FMI 16 or FMI 3 1 Battery high voltage 1 Ensure that the batte...

Page 51: ...t provides stable AC between 85 270 VAC 45 65 Hz SPN 524033 FMI 31 1 Re programming failed 1 Software upgrade failure or script operation failure Ensure that the new software is correct SPN 524035 or SPN 524042 FMI 31 1 Communication error with battery 1 Ensure that the connection of the signal wires to the battery is secure SPN 524035 or SPN 524042 FMI 9 1 Communication error with battery 1 Ensur...

Page 52: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

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Toro GrandStand Revolution TURBO FORCE 18560, Operator'S Manual

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