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All Rights Reserved

Printed in the USA

 2002 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

Boot and Tube Kit

100 Series Z Master 52

 Mowers

200 Series Z Master 52

 Mowers

Model No. 78493
Model No. 78494

Form No. 3327–684

Installation Instructions

Set Up

Loose Parts

Note: Use the chart below to verify all parts have been shipped.

Description

Qty.

Use

Tunnel baffle—front

Carriage bolt, 5/16 x 5/8 in.

Socket button head bolt, 5/16 x 3/4 in.

Flange nuts, 5/16 in.

1

2

1

3

Installing the front tunnel baffle

Tunnel baffle—rear

Carriage bolt, 5/16 x 5/8 in.

Flange nuts, 5/16 in.

1

3

3

Installing the rear tunnel baffle

Tunnel baffle—center

Carriage bolt, 5/16 x 5/8 in.

Flange nuts, 5/16 in.

1

2

2

Installing the center tunnel baffle

Cutting chamber baffle

Socket button head bolt, 1/4 x 5/8 in.

Lock nuts, 1/4 in.

Socket button head bolt, 5/16 x 3/4 in.

Flange nuts, 5/16 in.

1

2

2

3

3

Installing the cutting chamber baffle

Lower bagger tube

Tube clamp

Upper bagger tube

Boot assembly

1

1

1

1

Installing the discharge tubes

Note: Note if the mower is removed from the machine, it
must be leveled when installed.

Removing the Mower

1. Lower the mower onto wood blocks.

2. Remove the four bolts at the bottom of chains that

attached to mower (Fig. 1).

3. Remove the nuts and bolts holding pins in the push

arm (Fig. 1).

4. Remove the pins (Fig. 1).

5. Raise height of cut lever and slide mower out (Fig. 1).

Summary of Contents for 78493

Page 1: ...3 3 Installing the rear tunnel baffle Tunnel baffle center Carriage bolt 5 16 x 5 8 in Flange nuts 5 16 in 1 2 2 Installing the center tunnel baffle Cutting chamber baffle Socket button head bolt 1 4...

Page 2: ...gloves or wrap sharp edges of the blade with a rag Warning Removing the Cutting Chamber Stiffener Note This section is only for mowers with a stiffener welded to the cutting chamber Fig 2 1 Remove th...

Page 3: ...5 7 Install the front tunnel baffle to the front wall of the discharge tunnel with 1 socket button head bolt 5 16 x 3 4 in and 1 flange nut 5 16 in Fig 5 1 2 3 4 m 5933 5 3 4 6 Figure 5 1 Front tunnel...

Page 4: ...2 3 4 7 6 4 5 2 Figure 7 1 Rear tunnel baffle 2 Inside Carriage Bolt 5 16 x 5 8 in 3 Flange nut 5 16 in 4 Hole to drill 5 Tunnel rear wall 6 Mounting bracket 7 Existing hole 8 Carriage Bolt 5 16 x 5...

Page 5: ...in 89 mm from the top of the cutting chamber Figures 9 and 10 Important Make sure the baffle flange is 3 1 2 in 89 mm from the top of the cutting chamber and there is blade clearance of 3 8 in 1 16 in...

Page 6: ...the baffles as specified in figure 9 12 If contact is made do not use the mower Check and make sure all baffles are installed properly 2 4 1 m 5936 3 5 6 Figure 12 1 Cutting chamber baffle 2 Rear tun...

Page 7: ...Bolt 5 Cone Towards Bolt Head Installing the Mower 1 Install the mower to the machine Reverse the instructions in Removing the Mower on page 1 Note The mower will need to be leveled when installed Ref...

Page 8: ...8...

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