Operator’s Manual
English (CE)
Form No. 3328–361
Bagger
100 Series Z Master
Model No. 78490—Serial No. 220000501 and Up
Page 1: ...Operator s Manual English CE Form No 3328 361 Bagger 100 Series Z Master Model No 78490 Serial No 220000501 and Up...
Page 2: ...earn how to operate and maintain your product properly The information in this manual can help you and others avoid injury and product damage Although Toro designs and produces safe products you are r...
Page 3: ...not make adjustments with the engine running Stop on level ground disengage drives set the parking brake chock or block wheels shut off engine before leaving the operator s position for any reason inc...
Page 4: ...smemberment hazard of hand or foot mower blade stay away from moving parts Setup Note Determine the left and right sides of the machine from the normal operating position Important Contact an Authoriz...
Page 5: ...e bagger Tensioner pulley and arm with hardware Spring Bagger belt 1 1 1 Installing the bagger tensioner pulley and bagger belt Weight left Weight right Weight bracket left Weight bracket right Suppor...
Page 6: ...d the screw 6 x 1 2 in and discard Fig 4 11 Drill 3 holes 3 8 in diameter into the 1 8 in pilot holes Fig 4 m 6006 2 3 3 1 4 5 6 Figure 4 1 Clutch pulley 2 Template 3 Hole to drill 4 Clutch flange 5 S...
Page 7: ...Bolts remove and save 3 Top bolts remove and discard 4 Rear bumper Note For international machines only remove the heat shield from the hydraulic tank Save the heat shield and all hardware See figure...
Page 8: ...16 x 3 4 in 4 flat washers 5 16 in and 2 flange nuts 5 16 in Fig 8 1 1 4 2 4 3 m 6028 5 Figure 8 1 Bagger mounting bracket 2 Bolt 5 16 x 3 4 in 3 Flange nut 5 16 in 4 Bumper 5 Flat washers 5 16 in 7...
Page 9: ...Bagger mounting bracket 2 Drill 13 32 in hole 3 Rear bumper 4 Side frame 5 Existing 1 4 in hole Installing the Bagger Mounting Brackets Important Do not tighten any bolts until both bagger mounting b...
Page 10: ...Install the bagger mounting bracket to the rear bumper side with 2 bolts 3 8 x 1 in 2 flat washers 3 8 in and 2 locknuts 3 8 in Fig 12 2 3 m 6021 1 4 5 Figure 12 1 Bagger mounting bracket right hand s...
Page 11: ...Engine guard strap 6 Rear bumper Tightening all Mounting Bolts Important Use the torque specifications in the following table when tightening the mounting bolts Size of mounting bolts Torque All 5 16...
Page 12: ...ket 2 1 m 6119 1 Figure 15 1 Hydraulic tank heat shield 2 Removed section 2 Install the hydraulic tank heat shield with previously remove hardware Fig 16 8 3 1 5 m 6120 7 4 6 2 Figure 16 1 Hydraulic t...
Page 13: ...lley arm Fig 18 Note Make sure the pulley is under the traction unit frame when installing the tensioner pulley arm 4 Install the tensioner pulley arm to the bagger with the previously removed bolt wa...
Page 14: ...pulley 7 Clutch Installing the Weights Note There are left hand and right hand weights and weight brackets Fig 22 The bagger adds a lot of weight to the rear of the machine and may cause an unstable c...
Page 15: ...n the wheels and the weights Adjust the weights if needed 9 m 6048 8 7 1 6 10 2 11 5 4 3 12 7 Figure 22 1 Weight left 2 Weight right 3 Weight bracket left 4 Weight bracket right 5 Center hole 6 Rear h...
Page 16: ...11 10 5 6 4 8 11 9 1 3 12 12 Figure 24 1 Weight 2 Bolt 3 8 x 4 1 2 in 3 Support plate 4 Nut 3 8 in 5 Flat washer 3 8 in 6 Lock washer 3 8 in 7 Flange nut 8 Self tapping bolt 3 8 x 5 8 in 9 Hole to dri...
Page 17: ...Notch in upper tube 7 Mounting bracket 8 Front slot 9 Rear hook 10 Front hook 11 Clamp Adjusting the Handle The bagger lever needs to be adjusted to remove slack in the bagger cable 1 Loosen the nuts...
Page 18: ...er blades unless you move the power take off PTO to off and rotate the ignition key to off Also remove the key and pull the wire off of the spark plug s Warning Children or bystanders may be injured i...
Page 19: ...1 Disengage the PTO set the parking brake and chock or block the drive wheels 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Unlatch th...
Page 20: ...30 2 Install bolt and nut Place J hook end of spring around grass deflector Fig 30 Important The grass deflector must be lowered down into position Lift the deflector up to test that it lowers into th...
Page 21: ...ings normally blow out the front of the mower An excessive amount of clipping blow out indicates that the bagger is full or the boot is plugged Without the grass deflector bagger tubes or complete bag...
Page 22: ...he screens 5 Close the bagger door Cleaning the Bagger The bagger needs to be cleaned after every 8 hours 1 Wash the inside and outside of the bagger upper tube lower tube boot assembly and the unders...
Page 23: ...Problem Possible Causes Corrective Action Abnormal vibration 1 Cutting blade s is are bent or unbalanced 1 Install new cutting blade s 2 Blade mounting bolt is loose 2 Tighten blade mounting bolt 3 Lo...
Page 24: ...of the grass height which ever is less 5 Plugged fan screen 5 Remove debris leaves or grass clippings from the fan screen 6 Ground speed is too fast 6 Drive slower at full throttle 7 Worn belt 7 Repla...
