Toro 30581 Groundsmaster 580-D Operator'S Manual Download

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FORM NO. 3319-945

The TORO COMPANY - 1998

GROUNDSMASTER

580-D

MODEL NO. 30581 - 80001 & UP

OPERATOR'S

MANUAL

(TRACTION AND CUTTING UNITS)

To understand this product, and for safety and

optimum performance, read this manual before

starting the engine. Pay special attention to SAFETY

INSTRUCTIONS highlighted by this symbol.

It means CAUTION, WARNING or DANGER -

personal safety instruction. Failure to comply with

the instruction may result in personal injury.

The GROUNDSMASTER 580-D meets or exceeds

the American National Standards Institute's safety

standards for riding mowers; thus TORO proudly

displays the ANSI safety seal.

Summary of Contents for 30581 Groundsmaster 580-D

Page 1: ...anual before starting the engine Pay special attention to SAFETY INSTRUCTIONS highlighted by this symbol It means CAUTION WARNING or DANGER personal safety instruction Failure to comply with the instr...

Page 2: ...d because of local state or federal regulations Since the engine on the Groundsmaster 580 D is fitted with a turbo charger as standard equipment it meets the spark arrestor standards of the United Sta...

Page 3: ...iar with the controls and know how to stop the machine and engine quickly 4 Keep all shields safety devices and decals in place If a shield safety device or decal is malfunctioning illegible or damage...

Page 4: ...es are in good condition before applying pressure to the system 24 If the Groundsmaster 580 D loses power and needs to be moved either by pass the hydraulic pump or unlock the front wheel hubs Unlocki...

Page 5: ...UNDER LOWER CONTROL COVER Part No 98 1487 ON REAR FENDER AND FRONT FRAME Part No 72 4080 ON RIGHT SIDE OF SEAT Part No 80 4890 UNDER LOWER CONTROL COVER Part No 95 0831 ON CUTTING UNITS UNDER COVERS P...

Page 6: ...TING UNIT Part No 95 0817 ON BOTH WHEEL HUBS Part No 72 4070 ON LOWER CONTROL PANEL Part No 98 3040 ON FRONT OF CUTTING UNITS Part No 43 8480 ON FLOOR FORWARD OF TRACTION PEDAL Part No 95 0823 Replace...

Page 7: ...ING UNITS Part No 66 1340 ON CENTER CONTROL PANEL Part No 95 0815 ON STEERING COLUMN SUPPORT Part No 95 0825 ON DECK UNDER COVER Part No 95 0819 ON DECK UNDER COVER Part No 95 0820 ON CUTTING UNIT CAS...

Page 8: ...ented tilt steering wheel and tower released and locked by single control lever Dual hydraulic cylinder power steering for extra sharp turning Seat and Storage Deluxe seat w armrests backrest and susp...

Page 9: ...ings greaseable from the top Self tensioning and permanently lubricated belt idlers Castor Wheels Two 10 50 x 3 50 and two 12 x 5 00 heavy duty pneumatic castor wheels OUTBOARD CUTTING UNITS Type Two...

Page 10: ...SE Deck Tilt Link 1 To secure front cutting unit in vertical position for service Shipped in tool box Klik Pin 2 Used with Deck Tilt Link Shipped installed Operator s Manual 2 Read and understand befo...

Page 11: ...Remove negative battery cables from batteries Fig 2 Connect a 3 to 4 Amp battery charger to the posts Charge the batteries at a rate of 3 to 4 Amperes for 4 to 8 hours 5 When batteries are fully charg...

Page 12: ...lant system has not been pressurized When the engine is hot and the radiator cap is removed pressur ized coolant can escape and cause burns If engine coolant is hot slowly and care fully remove radiat...

Page 13: ...CHECKING CUTTING UNIT MISMATCH To assure all cutting units are at the same height of cut 1 Adjust all cutting units to the highest height of cut Position all castor arm height of cut spacers to on the...

Page 14: ...e pivot arm holes with selected height of cut bracket holes in the deck frames insert clevis pins and install the hairpin cotters Fig 9 Figure 9 1 Hairpin Cotter 2 Clevis Pin 3 Castor Axle mount holes...

Page 15: ...ce Coolant Temperature Warning Fig 13 If engine coolant temperature exceeds 215 F 101 7 C a warning indicator light illuminates and audible signal sounds If coolant temperature exceeds 230 F 110 C the...

Page 16: ...tle Control 3 Cruise Control Switches 4 Deck Drive PTO Switch 5 Engine Override Switch 6 High Range Low Range Ground Speed Switch 7 Cutting Unit Lift Controls 8 Glow Plug Indicator Light 1 2 7 3 8 4 6...

Page 17: ...Fusible Link 2 1 Traction Pedal Fig 19 Controls forward and reverse operation Depress top of pedal to move forward and bottom to move in reverse Ground speed is dependent upon high range low range gro...

Page 18: ...ition Recheck controls and procedures wait 10 additional seconds and repeat starting operation 4 When engine is first started or after overhaul of the engine hydrostatic transmission steering or wheel...

Page 19: ...ontroller Light 1 When the controller diagnostic light blinks one of the following outputs has been detected in the controller 1 One of the outputs has been shorted 2 One of the outputs is open circui...

Page 20: ...8 1 Diagnostic ACE Note The red text on the overlay decal refers to input switches and the green text refers to outputs 5 The inputs displayed LED on lower right column of the Diagnostic ACE should be...

Page 21: ...rlock switches Verify correct switch function If the output LED s are on as specified but the machine does not function properly this indicates a non electrical problem Repair as necessary Note Due to...

Page 22: ...ge Engage 14 Hyd Oil Level x ok 15 Cruise Control Engage 16 Service Brake x off 17 AO Start Key OUTPUTS 0 1 2 Right Deck Engage 3 Left Deck Engage 4 Gauge Power ON 5 Front Deck Engage 6 Cruise Control...

Page 23: ...by passed the machine can be moved slowly without damaging the transmission 2 Rotate the valve clockwise until it is securely seated before starting the engine However do not exceed 5 8 ft lb 7 11 N m...

Page 24: ...utting unit for damage and repair as necessary before resuming operation Caution This product may exceed noise levels of 85 dB A at the operator position Ear protectors are recommended for prolonged e...

Page 25: ...nit 1 Castor Fork Shaft Bushings 2 Every 8 hours or daily 2 Spindle Shaft Bearings 5 Every 50 hours 3 Idler Pulley Bushings 2 Every 50 hours 4 Deck Hinge Pivot Bushings 2 Every 50 hours Right Left Han...

Page 26: ...26 LUBRICATION Figure 31 1 1 2 4 2 2 3 4 2 9 2 3 9 16 22 7 7 8 7 8 5 5 13 13 5 5 15 6 6 15 6 5 15 6 13 10 11 5 12 14 12 18 14 12 13 10 11 5 5 12 14 14 17 24 21 24 19 20 21 23 19 24 8 6 6...

Page 27: ...aner Condition Radiator Screen for Debris Unusual Engine Noises Unusual Operating Noises Height of Cut Hydraulic System Oil Level Hydraulic Hoses for Damage Fluid Leaks Tire Pressure Instrument Operat...

Page 28: ...nd prop it open Unlatch and remove left side panel Fig 32 Make sure hood prop is secured in one of the mounting brackets on hood Figure 32 1 Engine Hood 2 Left Side Panel 3 Hood Latches 4 Side Panel L...

Page 29: ...er Drain Plug 3 Every 1000 hours operation or yearly replace the engine fuel filter Fig 38 left front side of engine and drain water from the fuel tank Apply clean fuel oil to the filter O ring Use ha...

Page 30: ...ic cooler fins Clean more frequently in dusty and dirty conditions A Use procedures in step 2 items a c B Unlatch latch handles on both sides and remove radiator cowl and grille support Fig 40 Figure...

Page 31: ...thod A Prepare a solution of filter cleaner and water and soak filter element about 15 minutes Refer to directions on filter cleaner carton for complete information B After soaking filter for 15 minut...

Page 32: ...720 1 Place drain pan under filter and remove filter Fig 47 Figure 47 1 Hydraulic Oil Filter 2 Coat O ring of the replacement filter with clean hydraulic oil before installing 3 To tighten filter hand...

Page 33: ...s If repairs are needed shut engine off before beginning 5 Recheck oil level add if necessary Hydraulic System Breather During normal operating conditions replace the hydraulic system oil breather eve...

Page 34: ...n coat battery posts and cable connectors with Grafo 112X Skin over grease TORO Part No 505 47 CAUTION Wear safety goggles and rubber gloves when working with the batteries Charge batteries in a well...

Page 35: ...er from master cylinder Fig 55 Figure 55 1 Master Cylinder 2 Cover Bail 3 Reservoir Cover WHEELS AND TIRES Torque Wheel Nuts After the first ten 10 hours operation check torque on the wheel nuts and e...

Page 36: ...els just clear the floor set parking brake and shut engine off 2 Remove deck tilt link from tool box under traction unit floor Fig 54 and klik pins from weldments on traction unit frame and cutting un...

Page 37: ...a torque wrench and rag or thickly padded glove to hold blade torque blade bolts on all cutting units to 140 165 ft lb 190 224 N m REMOVING CUTTING UNIT BLADE Replace the blade if a solid object is hi...

Page 38: ...b INSPECTING AND ADJUSTING CUTTING UNIT BELT TENSION IMPORTANT After first ten hours of operation check new belts for proper tension thereafter check tension every 50 hours Front Cutting Unit Note Bel...

Page 39: ...drive spindle pulleys and install covers Outboard Cutting Units Note To remove lower belt the other two belts must first be removed 1 Position machine on level surface lower cutting unit to shop floor...

Page 40: ...at surface Figure 69 1 High Range Height of Cut 2 Move to Underside of Castor Arm 3 Castor Arm 3 Rotate blade so ends face fore and aft Measure from flat surface to front tip of cutting blade and reco...

Page 41: ...put machine on a level surface block wheels and disengage planetary wheel drives before doing neutral adjust ment procedure could result in personal injury from machine movement 4 With engine OFF loo...

Page 42: ...trol Rod 3 Loosen jam nut and adjust ball joint so that when control rod is all the way back front of traction pedal hits the floor Tighten jam nut 4 Connect ball joint to traction pedal Tighten slott...

Page 43: ...NGE GREEN WHITE TAN PINK HYD OIL LOW OIL TEMP SWITCH INPUT POWER FROM CONTROLLER AUDIO ALARM OIL PRESSURE SWITCH VOLTMETER 1 2 3 4 5 6 7 8 9 10 16 17 18 19 20 21 22 23 24 11 12 13 14 15 2 3 4 6 7 8 16...

Page 44: ...NECTION DIAGRAM GAUGES CRUISE ENGAGED GROUND SPEED HI RANGE 2 SPEED HI RANGE PARKING BRAKE ON A1 J1 K1 K2 L2 L1 M1 3 3 1 1 C N O C N C N O HI RANGE DISENGAGE PTO DISENGAGE PTO ENGAGE 3 2 3 2 1 3 2 1 B...

Page 45: ...45 HYDRAULIC SCHEMATIC T 1656 2 100 100 285 100...

Page 46: ...Nuts Check Battery Level Cable Connections Replace Hydraulic Filter Torque Head and Adjust Valves Check Engine RPM idle and full throttle Change Planetary Gear Drive Fluid Check Rear Wheel Toe In Init...

Page 47: ...each cutting unit In correspondence regarding the machine supply the model and serial number to assure correct information and replacement parts are obtained To order parts from an authorized TORO Di...

Page 48: ...whichever occurs first Product equipped with hour meter This warranty does not apply to parts subject to consumption through use unless found to be defective Examples of parts which are consumed or us...

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