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Setup

Loose Parts

Use the chart below to verify that all parts have been shipped.

Procedure

Description

Qty.

Use

1

Handle

1

Install the handle.

2

No parts required

Fill the crankcase with oil.

Note:

Determine the left and right sides of the machine

from the normal operating position.

1

Installing the Handle

Parts needed for this procedure:

1

Handle

Procedure

1. Remove the handle fasteners from the left and right

sides of the mower housing.

2. Remove the fasteners from the handle brackets on

the left and right bottom ends of the handle.

3. Rotate the handle back into its operating position

and install the fasteners as shown (Figure 3).

Figure 3

1.

Carriage bolt and flanged
hex nut

2.

Hex head bolt, washer,
and nut

4. Use the cable ties provided to secure the control

cables to the handle.

2

Filling the Crankcase with Oil

No Parts Required

Procedure

The engine crankcase is shipped without oil. You must
fill it with approximately 30 oz. (0.88 l) of oil before
starting the engine. Refer to Checking the Engine Oil
Level in Operation (page 10), for oil specifications and
instructions.

8

Summary of Contents for 22200TE

Page 1: ...ev A 66cm Heavy Duty Rear Bagger Lawn Mower Model No 22200TE Serial No 310000001 and Up To register your product or download an Operator s Manual or Parts Catalog at no charge go to www Toro com Original Instructions EN ...

Page 2: ...jury or death if you do not follow the recommended precautions Figure 2 1 Safety alert symbol This manual uses 2 words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Contents Introduction 2 Safety 3 General Safety 3 Sound Pressure 5 Sound Power 5 Vibration Hand arm 5 Safety and Instructional D...

Page 3: ...n Read and understand the instruction because it has to do with safety Failure to comply with the instruction may result in personal injury General Safety The following instructions have been adapted from the ISO standard 5395 This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or deat...

Page 4: ...unning Use extreme caution when reversing or pulling a pedestrian controlled machine towards you Walk never run Slopes Do not mow excessively steep slopes Exercise extreme caution when on slopes Mow across the face of slopes never up and down and exercise extreme caution when changing direction on slopes Always be sure of your footing on slopes Use low throttle settings when engaging the traction ...

Page 5: ...ne Toro replacement parts and accessories Do not use will fit parts and accessories they may cause a safety hazard Sound Pressure This machine has a maximum sound pressure level at the operator s ear of 85 dBA which includes an Uncertainty Value K of 1 dBA The sound pressure level was determined according the procedures outlined in EN 836 and ISO 11201 Sound Power This machine has a guaranteed sou...

Page 6: ...328 1 Choke 4 Slow 2 Fast 5 Engine stop 3 Continuous variable setting 110 4977 1 Thrown object hazard do not operate the machine with out a bag in place 110 4978 1 Warning read the Operator s Manual 2 Thrown object hazard keep bystanders a safe distance from the machine 3 Cutting dismemberment hazard of hand or foot stop the engine and remove the spark plug wire before performing any maintenance o...

Page 7: ...ne 2 Cutting dismemberment of hand or foot stay away from moving parts 112 9028 1 Warning stay away from moving parts keep all guards in place 115 4207 1 Read the Operators Manual 3 Lubricate the transmission every 50 hours 2 Lubricate the drive wheel pivot arms every 50 hours 7 ...

Page 8: ...ng 2 Remove the fasteners from the handle brackets on the left and right bottom ends of the handle 3 Rotate the handle back into its operating position and install the fasteners as shown Figure 3 Figure 3 1 Carriage bolt and flanged hex nut 2 Hex head bolt washer and nut 4 Use the cable ties provided to secure the control cables to the handle 2 Filling the Crankcase with Oil No Parts Required Proc...

Page 9: ...height lever 5 Ground speed control lever 12 Oil filter 6 Fuel tank 13 Grass bag 7 Oil fill dipstick 14 Throttle control lever Controls Figure 5 1 Ground speed control lever 4 Handle 2 Blade control lever 5 Traction control bar 3 Blade control bar 6 Throttle control lever The throttle settings are shown in Figure 6 Figure 6 1 Choke 3 Slow 2 Fast 4 Stop 9 ...

Page 10: ...h oil filter 30 ounces 0 88 L Without oil filter 24 ounces 0 70 L Before each use ensure that the oil level is between the Add and Full marks on the dipstick Figure 8 Figure 8 1 Dipstick 3 Add 2 Full Note When the crankcase is empty pour about 3 4 of the crankcase capacity of oil in the crankcase then follow the procedure in this section 1 Move the machine to a level surface 2 Clean around the dip...

Page 11: ...e in an approved fuel container and keep it out of the reach of children Never buy more than a 30 day supply of gasoline DANGER When fueling under certain circumstances a static charge can develop igniting the gasoline A fire or explosion from gasoline can burn you and others and damage property Always place gasoline containers on the ground and away from your vehicle before filling Do not fill ga...

Page 12: ...gure 11 Figure 11 1 Fuel valve 3 Move the throttle control lever to the Choke position Figure 6 Note You do not need to use the choke when the engine is warm 4 Move the ground speed control lever to the Neutral N position 5 Pull the starter handle lightly until you feel resistance then pull it sharply 6 When the engine starts move the throttle and set the ground speed control as desired Note If th...

Page 13: ...e Release the blade control bar Important When you release the blade control bar the blade should stop within 3 seconds If it does not stop properly stop using your machine immediately and contact an Authorized Service Dealer Operating the Traction Drive Engaging the Traction Drive 1 Release the traction control bar Figure 14 Figure 14 1 Traction control bar 2 Throttle 2 Move the ground speed cont...

Page 14: ...m Take your machine to an Authorized Service Dealer for repair if the safety system fails to operate properly Adjusting the Cutting Height The front wheels are adjusted individually with a wheel height adjustment lever Figure 16 The rear wheels are adjusted together with a wheel height adjustment lever located above the left rear wheel Figure 17 Cutting heights are 1 inch 25 mm 1 1 2 inches 38 mm ...

Page 15: ...njury or death to the operator or bystander Do not operate the machine without a grass bag installed Mowing with the Grass Bag WARNING A worn grass bag could allow small stones and other similar debris to be thrown in the operator s or bystander s direction and result in serious personal injury or death to the operator or bystanders Check the grass bag frequently If it is damaged install a new Tor...

Page 16: ... lawn appearance If the grass is too long and the leaves clump on top of the lawn the machine may plug and cause the engine to stall Alternate the mowing direction This helps disperse the clippings over the lawn for even fertilization If the finished lawn appearance is unsatisfactory try one or more of the following Sharpen the blade Walk at a slower pace while mowing Raise the cutting height on y...

Page 17: ...l system and or a deteriorating fuel hose replace parts if necessary Sharpen or replace the blade maintain it more frequently if the edge dulls quickly in rough or in sandy conditions Clean under the belt cover Every 75 hours Adjust the self propel drive system Every 100 hours Clean the paper air filter more frequently in dusty conditions Change the oil filter Check the spark plug and replace it i...

Page 18: ... grease fittings are located near the rear wheels Figure 19 6 Install a grease gun onto the fitting and gently apply 2 or 3 pumps of 2 multi purpose lithium base grease Important Excessive grease pressure may damage the seals 7 Return the machine to its operating position 8 Close the fuel valve and fill the fuel tank with gasoline 9 Connect the wire to the spark plug Lubricating the Gear Case Serv...

Page 19: ...o not twist to remove the excess oil 8 Install the foam pre cleaner 9 Install the new paper air filter 10 Install the cover and secure it with the screw 11 Connect the wire to the spark plug Changing the Engine Oil Service Interval After the first 5 hours Every 50 hours Change the oil after the first 5 operating hours and than after every 50 operating hours or every season more frequently in dusty...

Page 20: ...re 23 Figure 23 1 Gasket 8 Install the new filter and hand tighten it 2 3 turn only 9 Fill the crankcase to the Full line on the dipstick with fresh oil Refer to Filling the Crankcase with Oil 10 Connect the wire to the spark plug 11 Run the engine for about 3 minutes 12 Stop the engine wait for all moving parts to stop and check for oil leakage around the filter 13 Add oil to compensate for the o...

Page 21: ...r a small amount of fuel in the fuel tank move the fuel around in the tank and pour it out into an approved fuel container 10 Install the fuel tank and fuel line 11 Connect the wire to the spark plug Drive System Maintenance Adjusting the Self propel Drive Service Interval Every 75 hours If the machine does not self propel or has a tendency to creep forward when the traction control bar is more th...

Page 22: ...ension on the spring 6 Tighten the blade brake cable nut to lock the adjustment in place 7 Check the adjustment by activating the blade brake clutch Note The distance from the end of the brake cable conduit to the bolt that anchors the spring should measure 4 1 2 inches 11 4 cm Refer to Figure 26 8 Install the belt cover 9 Connect the wire to the spark plug Blade Maintenance Maintaining the Cuttin...

Page 23: ... s or bystander s area resulting in serious personal injury or death Inspect the blade periodically for wear or damage Replace a worn or damaged blade Removing the Blade Grasp the end of the blade using a rag or a thickly padded glove Remove the blade bolt washer anti scalp cup and blade Figure 27 Sharpening the Blade File the top side of the blade to maintain its original cutting angle Figure 29A...

Page 24: ...the spark plug Figure 10 3 Push down and forward on the front of the belt cover to unlatch it from the front mounting screw Figure 31 Figure 31 4 Push down on the belt cover on each side of the engine and lift the cover off the machine 5 Brush out the debris around the belt area 6 Install the belt cover 7 Connect the wire to the spark plug Cleaning under the Mower Housing To ensure the best perfor...

Page 25: ...ay cause the fuel to leak from the carburetor or the fuel tank Gasoline is extremely flammable highly explosive and under certain conditions can cause personal injury or property damage Avoid fuel spills by running the engine dry or by removing the gasoline with a hand pump never siphon 3 Tip the machine onto its right side 4 Remove the dirt and grass clippings with a hardwood scraper Avoid burrs ...

Page 26: ...le 4 Slowly rotate the engine several times using the starter rope to distribute the oil 5 Install the spark plug but do not connect the wire to the spark plug General Information 1 Clean the mower housing Refer to Cleaning under the Mower Housing 2 Clean any dirt and chaff from the cylinder cylinder head fins and blower housing 3 Remove grass clippings dirt and grime from the external parts of th...

Page 27: ... if it is dirty or add oil if it is low 1 The wire is not connected to the spark plug 1 Connect the wire to the spark plug 2 The spark plug is pitted fouled or the gap is incorrect 2 Check the spark plug and adjust the gap if necessary Replace the spark plug if it is pitted fouled or cracked 3 The throttle lever is not in the Fast position 3 Move the throttle lever to the Fast position The engine ...

Page 28: ...Notes 28 ...

Page 29: ...Notes 29 ...

Page 30: ...Notes 30 ...

Page 31: ...08 Ibea S P A Italy 39 0331 853611 Irriamc Portugal 351 21 238 8260 Irrigation Products Int l Pvt Ltd India 86 22 83960789 Jean Heybroek b v Netherlands 31 30 639 4611 Lely U K Limited United Kingdom 44 1480 226 800 Maquiver S A Colombia 57 1 236 4079 Maruyama Mfg Co Inc Japan 81 3 3252 2285 Metra Kft Hungary 36 1 326 3880 Mountfield a s Czech Republic 420 255 704 220 Munditol S A Argentina 54 11 ...

Page 32: ...e of the product If for any reason it is impossible for you to contact your seller you may contact any Toro Authorized Distributor to arrange service 2 Bring the product and your proof of purchase sales receipt to the Service Dealer If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Customer Care Department Consumer Division The ...

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