manualshive.com logo in svg

Toro 139-5636, Installation Instructions Manual

Share
Download
Toro 139-5636 Installation Instructions Manual Download Page 2

Safety

Safety and Instructional Decals

Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or missing.

decal130-8322

130-8322

1.

Use only fuel with an
alcohol content by volume
under 10%.

3.

Do not use fuel with an
alcohol content by volume
greater than 10%.

2.

Read the

Operator's

Manual

for more

information on fuel.

decal133-8062

133-8062

decal138-2138

138-2138

1.

Poisonous fumes or
toxic gases, asphyxiation
hazard—do not run the
engine in an enclosed
space.

4.

Warning— disconnect the
spark plug wire before
performing maintenance.

2.

Explosion hazard—shut
off the engine before
adding fuel; no fire, open
flames, or smoking when
adding fuel.

5.

Hot surface hazard—do
not touch the hot surface.

3.

Warning—shut off the
engine and close the
fuel shutoff valve before
leaving the machine.

6.

Attention—read the

Operator’s Manual

for

information about filling
the fuel tank.

2

 

Summary of Contents for 139-5636

Page 1: ...g the machine or engine always refer to the operating and safety instructions in your Operator s Manual Save these instructions Important The engine warranty is provided by the engine manufacturer Please refer to the engine manufacturer s warranty and emissions system warranty included in the literature packet That warranty applies only to the engine It does not expand or otherwise alter any expre...

Page 2: ...ual for more information on fuel decal133 8062 133 8062 decal138 2138 138 2138 1 Poisonous fumes or toxic gases asphyxiation hazard do not run the engine in an enclosed space 4 Warning disconnect the spark plug wire before performing maintenance 2 Explosion hazard shut off the engine before adding fuel no fire open flames or smoking when adding fuel 5 Hot surface hazard do not touch the hot surfac...

Page 3: ...utch assembly on the engine and the console Note Discard the clutch cable 8 Remove the old engine Retain the engine mounting bolts and nuts 9 Remove the engine mounting bracket and retain the engine mounting bracket and bolts 10 Clean the frame and check for damage or wear 3 Installing the New Engine Parts needed for this procedure 1 Engine 1 Wire harness plate 1 Wire harness 1 Clutch cable bracke...

Page 4: ... 8 x 1 3 8 inch 4 Clutch lever 9 Bolt 3 8 x 3 4 inch 5 Bolt 7 16 x 1 inch 6 Install the clutch lever to the clutch bracket Figure 3 7 Install the torque spring to the clutch bracket with a washer 3 8 x 1 3 8 inch and a bolt 3 8 x 3 4 inch as shown in Figure 3 8 Install the idler pulley assembly to the clutch lever with a belt guide and a hex nut Figure 3 Installing the Wire Harness and Cables 1 At...

Page 5: ...le 4 Clutch lever 6 Install the spring end of the clutch cable to the clutch lever Figure 5 7 Install the throttle cable to the machine refer to the machine Service Manual Figure 8 Use the throttle cable that is 172 2 cm 67 13 16 inches long for a Model 04056 traction unit refer to Figure 6 g327886 Figure 6 1 Throttle cable 2 172 2 cm 67 13 16 inches Use the throttle cable that is 158 3 cm 62 3 8 ...

Page 6: ...k and connect the red wire to the single wire on the engine Connect the remaining 2 harness wires black and yellow to the engine wire harness with 2 wire connections Note Apply skin over grease to the bolt and ground lug terminal 15 Clip the wire harness to the mounting bracket 16 Install the new bellcrank cover with the previously removed hardware 4 Lubricating and Adjusting the Machine No Parts ...

Page 7: ...eaded gasoline with an octane rating of 87 or higher R M 2 rating method Ethanol Gasoline with up to 10 ethanol gasohol or 15 MTBE methyl tertiary butyl ether by volume is acceptable Ethanol and MTBE are not the same Gasoline with 15 ethanol E15 by volume is not approved for use Never use gasoline that contains more than 10 ethanol by volume such as E15 contains 15 ethanol E20 contains 20 ethanol ...

Page 8: ...before filling Do not fill fuel containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge When practical remove equipment from the truck or trailer and fuel it on the ground If this is not possible then fuel such equipment with a portable container rather than from a fuel dispenser...

Page 9: ... additional maintenance procedures Important The engine gearbox Figure 12 does not require maintenance as it is filled with a high performance long life synthetic semi fluid grease g312416 Figure 12 1 Gearbox Recommended Maintenance Schedule s Maintenance Service Interval Maintenance Procedure After the first 20 hours Change the engine oil Before each use or daily Check the engine oil level Inspec...

Page 10: ...se with approximately 0 56 L 19 fl oz of the proper viscosity oil before starting The engine uses a high quality oil that has the American Petroleum Institute API service classification of SJ or higher Select the proper oil viscosity weight based on the ambient temperature Figure 14 illustrates the temperature viscosity recommendations g013375 Figure 14 Note Multi grade oils 5W 20 10W 30 and 10W 4...

Page 11: ...hot oil can cause severe personal injury Avoid contacting the hot engine oil when you drain it 1 Shut off the engine and wait for all moving parts to stop refer to Preparing the Machine for Maintenance page 10 2 Raise the engine off the ground and place a pan under the drain plug to catch the oil 3 Remove the drain plug Figure 15 4 When the oil has drained completely lower the engine to the ground...

Page 12: ...d or excessively dirty g265999 Figure 17 1 Wing nut 4 Paper filter element 2 Air cleaner cover 5 Gasket and air duct 3 Foam element 7 Clean the paper element by tapping it gently to remove the dirt Note Do not try to brush dirt off the paper element brushing forces the dirt into the fibers Replace the element if tapping it fails to remove the dirt 8 Clean the foam element in warm soapy water or in...

Page 13: ...electrodes because engine damage could result from grit entering the cylinder 4 Set the gap on the plug to 0 7 to 0 8 mm 0 028 to 0 031 inch g000533 Figure 18 1 Center electrode insulator 3 Air gap 2 Side electrode 5 Carefully install the spark plug by hand to avoid cross threading until it is hand tight 6 Tighten the spark plug an additional 1 2 turn if it is new otherwise tighten it an additiona...

Page 14: ...Notes ...

Page 15: ...Notes ...

Page 16: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

Reviews:

No comments

Brands by name

Popular brands

Load more brands