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Electrical System

Maintenance

Maintaining the Batteries

Battery terminals or metal tools could short
against metal vehicle components causing
sparks. Sparks can cause the battery gasses
to explode, resulting in personal injury.

When removing or installing the battery,
do not allow the battery terminals to
touch any metal parts of the vehicle.

Do not allow metal tools to short between
the battery terminals and metal parts of
the vehicle.

Always keep the battery retainers in place
to protect and secure the batteries.

Warning

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, and related
accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and reproductive
harm. Wash hands after handling.

Cleaning the Batteries

Clean the batteries every day before use.

1. Ensure that all of the battery caps are tight.

2. Use a paper towel to clean the batteries.

3. If the battery terminals are corroded, clean

them with a solution of four parts water and
one part baking soda. Also, clean the posts and
cable clamps with a post and clamp cleaner.
The posts and clamps should have a bright
metallic shine.

4. Apply a light coating of Toro battery terminal

protector.

Charging the Batteries

A charger is supplied with the vehicle. Always
keep the charger in a dry location. For maximum

battery life, charge the batteries whenever you
are not using the vehicle. Depending on how
discharged the batteries are, it may take up to 16
hours to charge the batteries to full capacity.

Important:

Lead-acid batteries do not

develop a charge memory and do not need
to be fully discharged before charging them.
Fully discharging the batteries may damage
them. Charge the batteries whenever the
vehicle gets low on power and any time it is
not in use; refer to Using the Battery System
section in Operation, page 24
.

Charging the battery produces gasses that
can explode.

Never smoke near the batteries and keep
sparks and flames away from them.

1. Position the vehicle in a well ventilated area

near a 115 vac, 15 amp power outlet.

2. Connect the charger cord to the charging

receptacle on the vehicle (located on the panel
between the seats).

3. Plug the charger power cord into a 115 vac,

15 amp power outlet.

While the batteries are charging, the green light
on the charger will blink on and off. When the
batteries are fully charged, the green light stops
blinking and stays on.

4. Disconnect the cord from the power outlet.

5. Disconnect the charger from the vehicle.

Important:

Do not carry the charger on the

vehicle. Excessive or prolonged jarring may
damage it.

Adding Water to the Batteries

Check the electrolyte level and add water if needed
every 25 operating hours or, if the vehicle is in
storage, every 30 days.

Use only clean, distilled

water to fill the batteries.

32

Summary of Contents for 07287TC

Page 1: ...6 406 Rev A Workman e2060 and e2065 Utility Vehicles Model No 07287TC Serial No 270000001 and Up Model No 07288TC Serial No 270000001 and Up G004117 Register your product at www Toro com Original Inst...

Page 2: ...denti es the location of the model and serial numbers on the product Write the numbers in the space provided Figure 1 1 Model and serial number location Model No Serial No This manual identi es potent...

Page 3: ...Operating the Vehicle 24 Stopping the Vehicle 24 Parking the Vehicle 24 Understanding and Using the Battery System 24 Operating the Cargo Box 26 Breaking in a New Vehicle 27 Loading the Cargo Box 27 T...

Page 4: ...thorized persons should operate this vehicle Make sure that all operators are physically and mentally capable of operating the vehicle This vehicle is designed to carry only you the operator and one p...

Page 5: ...t for traf c when you are near or crossing roads Always yield the right of way to pedestrians and other vehicles This vehicle is not designed for use on streets or highways Always signal your turns or...

Page 6: ...longer than stopping on level ground If the vehicle must be stopped avoid sudden speed changes which may initiate tipping or rolling of the vehicle Do not slam on the brakes when rolling backward as t...

Page 7: ...rposes only not for passengers Never overload your vehicle The decal located on the rear frame shows load limits for the vehicle Never overload the attachments or exceed the Gross Vehicle Weight GVW H...

Page 8: ...from the power outlet before unplugging it from the vehicle charging receptacle to avoid sparks If during charging a battery gets hot begins emitting large amounts of gasses or spews electrolyte imme...

Page 9: ...teries 3 Tipping hazard receive training before operating the machine use caution and drive slowly while on slopes drive slowly when turning keep the vehicle speed under 16 MPH 26 km h when carrying a...

Page 10: ...mation on batteries batteries contain lead do not discard disconnect the power cord from power source before driving vehicle 2 Explosion hazard no re open ames or smoking avoid sparks 107 0356 1 Warni...

Page 11: ...Keep bystanders a safe distance from the battery 2 No re open ame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Batte...

Page 12: ...Battery terminal protector spray 1 Install the batteries Cargo box 1 Right hand pivot bracket 1 Left hand pivot bracket 1 Flange head screw 3 8 x 1 inch 4 Bolt 5 16 x 3 4 inch 1 8 Flange nut 5 16 inch...

Page 13: ...Apply thread locker blue to the screw threads 4 Mount the wheels with the previously removed fasteners Figure 4 and torque the bolts to 135 165 ft lb 183 224 N m Figure 4 1 Tire and wheel assembly 4 L...

Page 14: ...ts secured to the front of the frame 2 Align the mounting holes and secure the bumper to the frame with the fasteners previously removed Figure 6 Figure 6 1 Bumper Step 5 Installing the Seats Parts ne...

Page 15: ...step 2 Battery hold down 2 Battery hold down rod 7 Battery cables 4 Battery tray pads 1 Battery pad 2 Flange nut 3 8 inch 1 Battery terminal protector spray Procedure Toro recommends the use of eithe...

Page 16: ...inal and a negative terminal at the same time Figure 11 5 Install the battery retainers and torque the nuts to 150 to 200 in lb 17 to 22 N m 6 Connect the batteries together with the battery cables in...

Page 17: ...ing hole 2 Pivot bracket 4 Insert the right hand pivot bracket into the mounting hole in the cargo box and then mount it to the frame Torque the screws to 16 ft lb 22 N m 5 Have another person help to...

Page 18: ...the Front Wheel Toe in No Parts Required Procedure The toe in should be 1 8 5 8 inch 3 16 mm with the following parameters The tire pressure should be at 12 psi 83 kPa The ride height should be correc...

Page 19: ...nut 2 Tie rod 3 Rotate both tie rods to move the front of the tire inward or outward 4 Tighten the tie rod jam nuts when the adjustment is correct 5 Ensure that there is full travel of the steering w...

Page 20: ...ake pedal Brake Pedal The brake pedal is used to stop or slow the vehicle Figure 18 Brakes can become worn or can be misadjusted resulting in personal injury If brake pedal travels to within 1 inch 25...

Page 21: ...ted at the bottom of the LCD screen It logs operating hours whenever the key is in the On position and the vehicle is in motion Vehicle Direction Switch Use this switch Figure 20 to toggle between for...

Page 22: ...pervisor speed limit switch Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat Figure 22 Figure 22 1 Passenger hand hold 2 Hi...

Page 23: ...19 in 302 3 cm Ground clearance 9 1 4 inches 23 5 cm at the front with no load or operator 7 inches 18 cm at the rear with no load or operator Wheel base 81 in 205 7 cm Wheel tread center line to cent...

Page 24: ...essure Operating the Vehicle 1 Disconnect the battery charger 2 Sit in the Operator s seat insert the key into the On Off switch and rotate the key clockwise to the On position 3 Move the vehicle dire...

Page 25: ...e Recharge frequency charge the batteries whenever they are not in use Fully discharging the batteries will damage them and reduce their life At the end of the battery life the coating on the lead pla...

Page 26: ...cargo box is down After dumping a load lower the cargo box 1 Lift the lever on either side of the box and lift the box up Figure 27 Figure 27 1 Lever 2 Pull the prop rod into the detent slot securing...

Page 27: ...le break in operation New brake linings may not be at optimum performance until several hours of use has caused the brakes to become burnished broken in Refer to the Maintenance section for any specia...

Page 28: ...arking brake Figure 32 1 Towing tongue and tie down point Towing a Trailer The vehicle is capable of pulling trailers Two types of tow hitches are available for the vehicle depending on your applicati...

Page 29: ...each use or daily Check the tire pressure Charge the batteries Check the brake uid level Every 25 hours Clean the batteries Check the battery electrolyte level Every 100 hours Lubricate all grease tt...

Page 30: ...On Off switch and disconnect a battery cable before you do any maintenance The bed must be raised to perform some routine maintenance A raised bed can fall and injure persons that are underneath it Al...

Page 31: ...is on a jack The jacking point at the front of the vehicle is on the front of the frame behind the towing tongue Figure 33 The jacking point at the rear of the vehicle is under the axle tubes Figure 3...

Page 32: ...r in a dry location For maximum battery life charge the batteries whenever you are not using the vehicle Depending on how discharged the batteries are it may take up to 16 hours to charge the batterie...

Page 33: ...minal Important Do not over ll the battery Electrolyte will over ow onto other parts of the vehicle and severe corrosion and deterioration may result Also over lling the battery will reduce the life o...

Page 34: ...vehicle into storage Plug the charger into a wall outlet while the vehicle and batteries are in storage Leave the charger plugged into a wall outlet and charging receptacle during storage to ensure t...

Page 35: ...easure the ride height with the wheels facing straight ahead and a 175 225 lb 79 102 kg operator in the driver s seat Note The driver should drive up to the measurement area and stay seated in the veh...

Page 36: ...he driver should drive up to the measurement area and stay seated in the vehicle while the measurement is being taken If the vehicle will be run with medium to heavy loads most of the time set the toe...

Page 37: ...with all safety components they should be closely inspected at regular intervals to ensure optimum performance and safety The following inspections should be done every 100 hours Inspect the brake sho...

Page 38: ...quired to actuate the lever 4 Tighten the set screw and install the rubber cover Cleaning Washing the Vehicle The vehicle should be washed as needed Use water alone or with a mild detergent A rag may...

Page 39: ...e pressure refer to Checking the Tire Pressure 6 Charge the batteries fully before placing the vehicle into storage refer to Maintaining the Batteries in Electrical System Maintenance page 32 Plug the...

Page 40: ...Off key to the Off position release the accelerator pedal and turn the On Off key to the On position 1 The power block has a short circuit MOSFET S C 1 Turn the On Off key to the Off position wait a...

Page 41: ...your Authorized Service Dealer 7 ashes 1 Battery voltage is out of range 1 Refer to your Authorized Service Dealer to have the batteries tested and replaced if necessary 8 ashes 1 The controller is ov...

Page 42: ...Schematics Electrical Schematic Rev A 42...

Page 43: ......

Page 44: ...weather storage practices contamination use of unapproved lubricants additives chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear...

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