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Summary of Contents for 199222-0017

Page 1: ...40 MOUTIER http www tornos ch INSTALLATION Printed in Switzerland Copyright E 1999 2007 Δ ATTENTION Before handling operating the machine read first the SAFETY REGULATIONS DECO 7e 10e 199222 0017 199224 0017 300440 en ...

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Page 3: ...2 1 4 IMPORTANT SAFETY INDICATIONS 2 2 GENERAL 1 2 1 SAFETY MEASURES DEVICES 1 2 2 STANDARD MACHINE DATA 1 3 UNPACKING CLEANING 1 3 1 UNPACKING 1 3 2 CLEANING THE MACHINE 1 4 LOCATION AND INSTALLATION 1 4 1 FLOOR PLANS 1 4 1 1 Floor Space of DECO 10e 1 4 1 2 Floor Space with ROBOBAR SSF 107 2 4 1 3 Floor Space with ROBOBAR SBF 216 3 4 1 4 Floor Space with Tryton 4 4 2 FLOOR LOCATION 5 4 2 1 Floor ...

Page 4: ...ECTRIC INSTALLATION 7 4 4 1 Installation Characteristics 8 4 5 ELECTRIC CONNECTION DECO 10E 9 4 5 1 Connecting TORNOS Autotransformer 10 4 5 2 Connecting Non TORNOS Autotransformer 11 4 6 CONNECTING BARFEEDER AND CHIP CONVEYOR 12 4 7 PNEUMATICS INSTALLATION 13 4 7 1 Air Quality Specification 13 ...

Page 5: ...OUTIER SUISSE Tél 032 494 44 44 Fax 032 494 49 03 TORNOS TECHNOLOGIES IBERICA Pol Ind El Congost Avda St Julia 206 Nave 8 E 08400 GRANOLLERS Tel 34 93 846 59 43 Fax 34 93 849 66 00 TORNOS TECHNOLOGIES DEUTSCHLAND Karlsruher Str 38 D 75179 PFORZHEIM Tel 07231 910 70 Fax 07231 910 750 TORNOS TECHNOLOGIES ITALIA SRL Via Einstein 24 I 20090 ASSAGO MI Tel 02 45 77 17 01 Fax 02 45 70 16 48 TORNOS TECHNO...

Page 6: ...ention indicates incorrect actions or such that may cause damage Prohibition indicates an action or operation prohibited because of evident or alleged hazards Info Gives information or comment related to safety Note Gives information unrelated to safety 1 4 IMPORTANT SAFETY INDICATIONS Δ Warning Read the instruction before operating the machine Should the user disregard the instructions of this ma...

Page 7: ...ty regulations may cause serious accidents 2 2 STANDARD MACHINE DATA Feature Note Data Length 1550 mm Width 1000 mm Height 1800 mm Weight enclosure approx 670 kg DECO 0017 approx 1500 kg Specific load DECO 0017 per surface unit 4 2 daN cm2 Note For more details consult your operating instructions entitled OPERATION MAINTENANCE Note For more details consult your operating instructions entitled MACH...

Page 8: ...INSTALLATION DECO 7e 10e 0017 300440 en 01 07 Chap 2 2 2 ...

Page 9: ...s from the cover and then from the walls of the case Remove the vacuum packing plastic Remove the wooden wedges and ropes that hold various items 3 2 CLEANING THE MACHINE Wash carefully with gasoline or petroleum soaked cloth all rust protected surfaces without damaging or disrupting anything Wash on well ventilated premises Avoid using compressed air and substances that could damage plastic mater...

Page 10: ...INSTALLATION DECO 7e 10e 0017 300440 en 01 07 Chap 3 2 2 ...

Page 11: ...INSTALLATION DECO 7e 10e 0017 300440 en 01 07 Chap 4 1 1 1 4 LOCATION AND INSTALLATION 4 1 FLOOR PLANS 4 1 1 Floor Space of DECO 10e ...

Page 12: ...INSTALLATION DECO 7e 10e 0017 300440 en 01 07 Chap 4 1 2 2 4 1 2 Floor Space with ROBOBAR SSF 107 ...

Page 13: ...INSTALLATION DECO 7e 10e 0017 300440 en 01 07 Chap 4 1 3 3 4 1 3 Floor Space with ROBOBAR SBF 216 ...

Page 14: ...INSTALLATION DECO 7e 10e 0017 300440 en 01 07 Chap 4 1 4 4 4 1 4 Floor Space with Tryton 305166f1 ...

Page 15: ... Floor Preparation See Fig 300 and TRANSPORT INFO Sheet 300360 The machine rests on three support plates The floor at these 3 points must be hard stable vibration free and perfectly level 4 3 PACKING AND HANDLING FOR REMOVALS When you move the machine within between your premises follow the follow ing packing and handling requirements Note See TRANSPORT INFO Sheet 300360 and its Figures 1 to 3 in ...

Page 16: ...INSTALLATION DECO 7e 10e 0017 300440 en 01 07 Chap 4 3 6 D D D D 300 FLOOR LOCATION ...

Page 17: ...any other work on the electric equipment the power must be cut off The work must be carried out only by an authorized technician to avoid the danger of electrocution Deficient connections may also cause serious damage to the installation 301 Autotransformer Machine input terminal box to the mains Autotransformer ...

Page 18: ... Reserve 2 Socket for eternet TM1 Autotransformer if required TC1 Mains voltage transformer inside lathe s enclosure XS1 Single phase current socket 230V 50Hz 4 4 1 Installation Characteristics Feature Notes Data Lathe power Average effective power acc to lathe application 5 kW approx Installed power 8 kVA approx Mains tolerances rated voltage frequency 10 1 Hz for 50 60 Hz Main circuit breaker at...

Page 19: ...TORNOS autotransformer Connect mains supply to machine Section acc to ASE 4 mm2 or acc to local regulations Mains Machine terminal box see fig 106 L1 L2 L3 L1 L2 L3 Turn on Main Switch QS0 Check XS1 service socket voltage yes see fig 106 220V 240V or US socket voltage 100V 110V Machine properly connected yes Mains 400V 50Hz or 460V 60Hz ...

Page 20: ...ne no Autotransformer TORNOS Connecting Non TORNOS autotransformer see para below Machine input terminal box L1 L2 L3 yes Cut off mains supply 50Hz Mains input 50 Hz 230V 230V 230V 400V 400V 500V 400V 500V 500V 200V 200V 200V Machine input terminal box see fig 106 L1 L2 L3 Mains input 60 Hz 230V 230V 230V 460V 460V 500V 460V 500V 500V 200V 200V 200V yes no 2 Connect 50 Hz mains supply ...

Page 21: ... or US socket voltage 100V 110V yes 2 Machine properly connected 1 4 5 2 Connecting Non TORNOS Autotransformer Caution The autotransformer is located outside the machine Machine input terminal box see fig 106 400V L1 400V L2 400V L3 50Hz mains input For 50Hz mains yes no 50 Hz Cut off mains supply Machine input terminal box see fig 106 460V L1 460V L2 460V L3 60Hz mains input For 60Hz mains Turn o...

Page 22: ... REGULATIONS DECO 2000 What to do Notes Disconnect the electric cabinet QS0 at 0 etc as above Note See also your Instructions INTERFACE SPECIFICATIONS FOR INSTALLATION OF Connect the barfeeder over Socket XS94 INTERFACE SPECIFICATIONS FOR INSTALLATION OF STOCK TUBE OR BARFE EDER and Connect the chip conveyor over Socket XS38 and INTERFACE SPECIFICATIONS FOR INSTALLATION OF CHIP CONVEYOR ...

Page 23: ...ing or breakdowns of the machine Feature Notes Data Air quality according to ISO 8573 1 Quality class workshop standard 4 Size grading max 15 μm Mass concentration 8 mg m3 Pressure dew point max 3 C Oil content max 5 mg m3 For STANDARD PNEUMATICS and PICKOFF SPINDLE PNEUMATICS follow this note Note For more details consult your operating instructions entitled OPERATION MAINTENANCE 2 1 3 LOCATION I...

Page 24: ...INSTALLATION DECO 7e 10e 0017 300440 en 01 07 Chap 4 7 1 14 ...

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