Torklift A7706R Important Owner-Operator Installation Instructions Download

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IMPORTANT OWNER-‐OPERATOR INSTALLATION

INSTRUCTIONS

A7706R / A7708R - A7711R / A7712R

A7706RS / A7708RS - A7711RS / A7712RS

Warning!!

This

is made of aluminum and is

Conductive! Do not allow the battery terminals to touch the aluminum

Battery box. Be careful not to touch the battery box with a wrench while

tightening the battery terminals, as this could cause a short!

Summary of Contents for A7706R

Page 1: ...06RS A7708RS A7711RS A7712RS Warning This battery box is made of aluminum and is Conductive Do not allow the battery terminals to touch the aluminum Battery box Be careful not to touch the battery box...

Page 2: ...1 If you plan to use two batteries with a single 10 Watt Solar Panel you will NOT need to purchase any additional parts Solar Installation Option 2 If you plan to use one battery with a single 10 Watt...

Page 3: ...Regulates amperage to prevent gassing and over charging will work with one or two 10 Watt Solar Panels A7714 not required Replacement Battery Mats The battery mat included with the Power Armor Battery...

Page 4: ...6R A7708R A7706RS A7708RS 1 Battery Mat 23 5 A7711R A7712R A7711RS A7712RS 1 Battery Strap 2 1 4 x 1 Self Drilling Screw 6 1 4 20 x 1 SS Hex Bolt 4 1 4 20 x 2 Hex Bolt 4 1 4 SS USS Flat Washer 16 1 4...

Page 5: ...ps to pass through the slots Step 2 On each side of the Power Armor Battery Box insert the non buckled end of a Battery Strap down through the outer slot and back up through the inner slot see figure...

Page 6: ...r Armor Battery Box will sit on top of the A frame Option 2 PAGE 7 Mounting on top of the trailer A frame using the Angle Extension Brackets Use this option if the box is not wide enough for the rear...

Page 7: ...me Mark each corner of the box where it will screw down into the trailer A frame and drill a 3 16 pilot hole Use the 1 4 x 1 Self Drilling Screws and 1 4 SS USS Flat Washers to screw the Power Armor B...

Page 8: ...USS Washer into two of the Long Side Holes on each side of the battery box see figure 0 1 Secure the Angle Extension Brackets to the box with one 1 4 SS USS Flat Washer and one 1 4 20 SS Nylock nut p...

Page 9: ...keep the Power Armor Battery Box level use two 1 4 SS USS Flat Washers as a shim under each of the front corners of the Power Armor Battery Box Drill a 3 16 pilot hole and use a 1 4 x 1 Self Drill Scr...

Page 10: ...ch corner of the Power Armor Battery Box and through the battery support rails The existing holes in the battery box can be used if they are placed appropriately for your application Use the supplied...

Page 11: ...asher down through the slots of the Angle Extension Bracket and through each of the holes previously drilled The vertical flange on each Angle Extension Bracket should be facing towards the outside of...

Page 12: ...USS Flat Washer into all four Short Side Holes on the Power Armor Battery Box Place one 1 4 x 5 8 x 1 4 Nylon Spacer between the battery box and Angle Extension Brackets Secure each bolt with one 1 4...

Page 13: ...Figure 3 7...

Page 14: ...Tightly secure the batteries with the battery straps Step 5 The Power Armor and Power Armor Solar battery boxes are capable of supporting multiple battery configurations Depending on the configuration...

Page 15: ...from the SAE connector to the positive terminal on the battery Connect the negative wire from the SAW connector to the negative terminal on the battery Step 5 Option 2 Insert the positive and negativ...

Page 16: ...3 Insert the positive and negative battery cables into the box through the 2 hole Connect the positive cable from the camper to the positive terminal on one of the batteries Install one cable connect...

Page 17: ...from the SAE connector as shown in figure 5 2 Figure 5 2 Step 6 To attach the Battery Box Lid to the Power Armor Solar Battery Box place it over the Power Armor Battery Box and align it so the tabs on...

Page 18: ...ck and lower it down over the front of the Power Armor Solar Battery Box Once the Power Armor Lid is sitting flat slide it towards the lock so the Locking tabs on the lid slide into the Power Armor So...

Page 19: ...ox Lid has slid into place lock the key cylinder as seen in figure 7 2 Solar Models Only Connect the SAE connector from the Solar Panel into the SAE connector on the side of the Power Armor Solar Batt...

Page 20: ...ce and the camper can slide on top of the slick surface of the bed liner The liner can also act as a spring causing a trampoline effect increasing vertical truck camper movement independent of the veh...

Page 21: ...ey are designed for each make and model to fit tight to the frame so as not to compromise ground clearance Torklift tie downs are not universal one size fits all therefore all the problems with correc...