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TorcUP TXU-16, Manual, Page: 1 / 32

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OPERATION AND MAINTENANCE

MODELS TXU-2, TXU-4, TXU-8 and TXU-16

MANUAL

TXU Series Uniswivel Low Profile 

Hydraulic Torque Wrenches

TXU Series

Phone: +1 610-250-5800 

Fax: +1 610-250-2700

Toll Free: 1-888-TORCUP-1

Email:  [email protected]  

Website: www.torcup.com

1025 Conroy Place, Easton, PA. 18040 U.S.A.

Summary of Contents for TXU-16

Page 1: ... TXU 8 and TXU 16 MANUAL TXU Series Uniswivel Low Profile Hydraulic Torque Wrenches TXU Series Phone 1 610 250 5800 Fax 1 610 250 2700 Toll Free 1 888 TORCUP 1 Email sales torcup com Website www torcup com 1025 Conroy Place Easton PA 18040 U S A ...

Page 2: ... psi 681 bar pressure with this tool Do not interchange the male and female swivel inlets on the tool or the connections on one end of the hose Reversing the inlets will reverse the power stroke cycle and may damage the tool Do not use damaged frayed or deteriorated hoses and fittings Make certain there are no cracks splits or leaks in the hoses Use the quick connect system to attach the hoses to ...

Page 3: ...the bolt This tool is not insulated against electric shock This equipment must not be operated or serviced unless the operator read the operating instructions and fully understands the purpose consequences and procedure of each step When operating a larger tool TXU 16 above waist height employ a secondary means of support for safety purposes A tool sling or chains may be used Consult your safety d...

Page 4: ...shown on the gauge 3 Adjust the pressure by loosening the wing nut that locks the pressure adjustment thumbscrew Rotate the thumbscrew clockwise to increase the pressure and counterclockwise to decrease the pressure When decreasing pressure always lower the pressure below the desired point and then bring the gauge back up to the desired pressure 4 When the desired pressure is reached retighten the...

Page 5: ...mount of contaminants in the work area is one factor Tools used in a clean room environment will obviously require less service than a tool used out doors and dropped in loose dirt or sand Marine Moly Grease is formulated not to wash out of the tool in areas where lubrication is critical Whenever lubrication is required lubricate as follows 1 Separate the low profile cylinder from the ratchet link...

Page 6: ...er Weight lbs kg 4 0 1 8 6 9 3 1 12 5 5 7 16 7 3 Link Weight lbs 2 4 3 5 5 4 7 6 11 9 14 5 21 0 28 0 kg 1 0 1 5 2 4 3 4 5 5 6 5 9 5 13 0 Length 1 in mm 6 45 163 8 7 87 199 9 10 81 258 6 12 93 328 4 Length 2 in mm 5 99 152 4 6 58 167 1 7 34 186 4 8 20 208 2 Width 1 in mm 1 25 31 8 1 63 41 4 2 05 52 1 2 50 63 5 Width 2 in mm 2 19 55 6 2 26 57 4 2 26 57 4 2 26 57 4 Radius in mm 0 36 9 1 0 46 11 7 0 5...

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Page 15: ...ning Ring TX 2 C13 2 9 Link Pin TX 2 C15 1 10 End Cover TXU 2 C17 1 11 End Cover Screw TX 2 C23 1 12 Slider Pin TX 2 C27 1 13 End Plug Seal TX 2 C29 1 14 Rod Seal TX 2 C31 1 16 Piston Seal TX 2 C33 1 18 Link Retaining Spring TX 2 C53 1 19 Uniswivel Assembly USS 00 1 20 Uniswivel Post Screw USS 21 4 21 Male 1 4 NPT to Male 1 4 NPT F004004 1 22 Coupler Set HC S 100 1 40 Seal Insertion Tool ATX 2 ST ...

Page 16: ... 1 5 Drive Pin Spring TX 2 L07 1 6 Ratchet TX 2 L09 1 7 Drive Segment TX 2 L11 1 8 Upper Spacer TX 2 L13 1 10 Lower Spacer TX 2 L15 1 11 Spacer Pin TX 2 L17 2 12 Sideplate Sleeve TX 2 L19 2 13 Shroud TX 2 L21 1 14 Segment Spring TX 2 L25 1 15 Upper Spacer Screw TX 2 L27 4 16 Lower Spacer Screw TX 2 L29 4 17 Shroud Screw TX 2 L31 2 18 Drive Pin Spring Roll Pin TX 2 L33 1 ...

Page 17: ...n TX 4 C15 1 10 End Cover TXU 4 C17 1 11 End Cover Screw TX 4 C23 1 12 Slider Pin TX 4 C27 1 13 End Plug Seal TX 4 C29 1 14 Rod Seal TX 4 C31 1 16 Piston Seal TX 4 C33 1 17 Cylinder Gland TX 4 C51 1 18 Link Retaining Spring TX 4 C53 1 19 Uniswivel Assembly USL 00 1 20 Uniswivel Post Screw USL 21 4 21 Male 1 4 NPT to Male 1 4 NPT F004004 1 22 Coupler Set HC S 100 1 40 Seal Insertion Tool ATX 4 ST 4...

Page 18: ... 1 5 Drive Pin Spring TX 4 L07 1 6 Ratchet TX 4 L09 1 7 Drive Segment TX 4 L11 1 8 Upper Spacer TX 4 L13 1 10 Lower Spacer TX 4 L15 1 11 Spacer Pin TX 4 L17 2 12 Sideplate Sleeve TX 4 L19 2 13 Shroud TX 4 L21 1 14 Segment Spring TX 4 L25 1 15 Upper Spacer Screw TX 4 L27 4 16 Lower Spacer Screw TX 4 L29 4 17 Shroud Screw TX 4 L31 2 18 Drive Pin Spring Roll Pin TX 4 L33 1 ...

Page 19: ...n TX 8 C15 1 10 End Cover TXU 8 C17 1 11 End Cover Screw TX 8 C23 1 12 Slider Pin TX 8 C27 1 13 End Plug Seal TX 8 C29 1 14 Rod Seal TX 8 C31 1 16 Piston Seal TX 8 C33 1 17 Cylinder Gland TX 8 C51 1 18 Link Retaining Spring TX 8 C53 1 19 Uniswivel Assembly USL 00 1 20 Uniswivel Post Screw USL 21 4 21 Male 1 4 NPT to Male 1 4 NPT F004004 1 22 Coupler Set HC S 100 1 40 Seal Insertion Tool ATX 8 ST 4...

Page 20: ... 1 5 Drive Pin Spring TX 8 L07 1 6 Ratchet TX 8 L09 1 7 Drive Segment TX 8 L11 1 8 Upper Spacer TX 8 L13 1 10 Lower Spacer TX 8 L15 1 11 Spacer Pin TX 8 L17 2 12 Sideplate Sleeve TX 8 L19 2 13 Shroud TX 8 L21 1 14 Segment Spring TX 8 L25 1 15 Upper Spacer Screw TX 8 L27 4 16 Lower Spacer Screw TX 8 L29 4 17 Shroud Screw TX 8 L31 2 18 Drive Pin Spring Roll Pin TX 8 L33 1 ...

Page 21: ...3 5 1 6 Slider TX 16 C09 2 7 End Cap TXU 16 C11 1 9 Link Pin TX 16 C15 1 12 Slider Pin TX 16 C27 1 13 End Plug Seal TX 16 C29 1 14 Rod Seal TX 16 C31 1 16 Piston Seal TX 16 C33 1 17 Cylinder Gland TX 16 C51 1 18 Link Retaining Spring TX 16 C53 1 19 Uniswivel Assembly USL 00 1 20 Uniswivel Post Screw USL 21 4 21 Male 1 4 NPT to Male 1 4 NPT F004004 1 22 Coupler Set HC S 100 1 41 Gland Removal Tool ...

Page 22: ...6 Ratchet TX 16 L09 1 7 Drive Segment TX 16 L11 1 8 Upper Spacer TX 16 L13 1 9 Middle Spacer TX 16 L14 1 10 Lower Spacer TX 16 L15 1 11 Spacer Pin TX 16 L17 2 12 Sideplate Sleeve TX 16 L19 2 13 Shroud TX 16 L21 1 14 Segment Spring TX 16 L25 1 15 Upper Spacer Screw TX 16 L27 4 16 Lower Spacer Screw TX 16 L29 4 17 Shroud Screw TX 16 L31 2 18 Drive Pin Spring Roll Pin TX 16 L33 1 19 Spacer Roll Pin T...

Page 23: ...ing 7 Swivel O ring Small 12 Swivel Post Screw 8 Swivel O ring Large 9 Post O ring Joint Kit USS JKIT 10 Joint O ring ITEM NAME 11 Swivel Screw 2 Joint 12 Swivel Post Screw 3 Swivel Arm Advance 4 Swivel Arm Retract 5 Retaining Ring 9 Post O ring 10 Joint O ring 11 Swivel Screw Seal Kit USS SKIT ITEM NAME 7 Swivel O ring Small 8 Swivel O ring Large 9 Post O ring 10 Joint O ring 12 Swivel Post Screw...

Page 24: ...Small 12 Swivel Post Screw 8 Swivel O ring Large 9 Post O ring Joint Kit USL JKIT 10 Joint O ring ITEM NAME 11 Swivel Screw 2 Joint 12 Swivel Post Screw 3 Swivel Arm Advance 13 Cap Screw 4 Swivel Arm Retract 6 Cap 9 Post O ring 10 Joint O ring 11 Swivel Screw 13 Cap Screw Seal Kit USL SKIT ITEM NAME 7 Swivel O ring Small 8 Swivel O ring Large 9 Post O ring 10 Joint O ring 12 Swivel Post Screw 13 C...

Page 25: ...and working it around the post For USL uni swivels install the cap 6 and secure with the cap screws 13 6 Slide the joint O rings 10 onto the arms of the joint from outside to inside 7 Lightly lubricate the arms of the joint 8 Using hand pressure press the swivels 3 4 onto the joint Note One of the arms of the joint has an R engraved on the end denoting that it is the retract side Install the retra...

Page 26: ...ews 20 that clamp the uniswivel to the housing Collect the O rings three for the TXU 2 five for the TXU 4 and TXU 8 2 Remove the housing from the vise and turn it over a container to catch any oil remaining inside the cylinder 3 Place the tool with the slider pin hole over a clearance opening and use a small drift to tap the slider pin 12 out of the sliders 6 and piston 2 Re clamp the housing in t...

Page 27: ...g in a soft block and use a small drift to tap the pin out of the sliders and piston rod MAINTENANCE SECTION DISASSEMBLY OF THE RATCHET LINK 1 Lay the ratchet link flat on a workbench with the left side plate 1 downward and using a hex wrench unscrew and remove the two lower spacer screws 16 2 Using a hex wrench unscrew and remove the two upper spacer screws 15 3 For series TXU 16 Use a roll pin p...

Page 28: ...using 7 Flip the housing in the vise and drive the piston 2 into the housing with a brass tap until the end cap 7 seats in the retaining rings 8 8 Install the end cover 10 applying a non permanent thread locking compound to the end cover screw 11 threads 9 Remove the housing from the vice and place on a soft block with the engraved side up 10 Install sliders 6 one on each side of the piston 2 For ...

Page 29: ...16 and secure the pins with the screws through the side plate 4 Place the lower spacer 10 over the pins against the side plate Make certain it is correctly oriented so that no part of the spacer extends beyond the edge of the side plate 5 Insert the drive pin 4 into the small cross hole and slot in the drive plate 3 Invert the plate causing the ends of the pin to enter the slot and move the pin to...

Page 30: ...Insert the link pin 9 into the hole in the link side plate 1 or 2 until the cylinder piston rod 2 snaps into the annular groove around the center of the link pin MAINTENANCE SECTION 13 Place the left side plate sleeve on the hub of the ratchet and align the screw holes for the spacers 14 After applying a non permanent thread locking compound to the threads Use hex wrenches to install the two remai...

Page 31: ... screws sheared Replace any broken screws Coupler is defective Replace any defective coupler Ratchet will not turn Grease or dirt build up in the teeth of the ratchet link and drive segment Disassemble the ratchet and clean the grease or dirt out of the teeth Worn or broken teeth on ratchet and or drive segment Replace any worn or damaged parts Tool tightens immedi ately when turned on Hose connec...

Page 32: ...SAVE THESE INSTRUCTIONS DO NOT DESTROY NOTES Phone 1 610 250 5800 Fax 1 610 250 2700 Toll Free 1 888 TORCUP 1 Email sales torcup com Website www torcup com 1025 Conroy Place Easton PA 18040 U S A ...

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