Topcon NORAC UC4.5 Installation Manual Download Page 3

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Contents

Introduction ................................................................................................................ 1

Kit Parts ...................................................................................................................... 2

Position Sensor Installation ...................................................................................... 6

Hydraulic Installation ................................................................................................ 9

Electrical Installation ............................................................................................... 15

Software Setup ......................................................................................................... 16

System Maintenance ................................................................................................ 17

Cable Drawings ........................................................................................................ 18

Summary of Contents for NORAC UC4.5

Page 1: ...Active Roll ControlTM Option Installation Manual...

Page 2: ...nternational Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the...

Page 3: ...Contents 1 Introduction 1 2 Kit Parts 2 3 Position Sensor Installation 6 4 Hydraulic Installation 9 5 Electrical Installation 15 6 Software Setup 16 7 System Maintenance 17 8 Cable Drawings 18...

Page 4: ...ing to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggest...

Page 5: ...2 2 Kit Parts 2 1 Kit Overview Figure 1 Roll Control Parts...

Page 6: ...3 2 2 Hydraulic Plumbing Figure 2 Roll Control Hydraulic Plumbing...

Page 7: ...ETWORK 14 AWG 0 5M 1 C70 44658 46D CABLE UC4 VALVE DT ROLL WITH PIGTAIL 1 E06 45030 UC5 POSITION SENSOR NF W O HARDWARE 1 E12 43764 UC5 NETWORK COUPLER 2 WAY 1 H74 44862 11 HOSE ASSEMBLY 122R2 04 60 I...

Page 8: ...7A 44928 ORIFICE INSERT 047 IN ONE WAY 1 F07B 44935 ORIFICE INSERT 042 IN ONE WAY 1 Not all fittings are used for this installation Do not use high speed power tools drills when installing hardware Th...

Page 9: ...90mm travel recommended It should be mounted in a location where the sensor will mount without binding or contacting and that is perpendicular to the direction of travel Roll the boom fully in each d...

Page 10: ...Use the mounting hardware as shown in Figure 6 Figure 6 Mounting Hardware 6 Install the linear sensor mounting bolt in the hole of the upper bracket that closest aligns the end of the sleeve with the...

Page 11: ...8 Figure 7 Center Mark Location Centerline Mark 4 100mm...

Page 12: ...ination is not covered under the NORAC UC4 5 system warranty It is recommended that a qualified technician perform the hydraulic installation 4 1 Valve Assembly 1 On a clean surface remove the plastic...

Page 13: ...2 Remove the four 4MBP plugs from the 2 station valve block 3 Coat the four o rings in hydraulic oil and install them into the expansion block Ensure the o rings are seated properly 4 Attach the expa...

Page 14: ...is still attached counterclockwise until the upper link pin can be accessed It may be helpful to use a jack or strap between the boom frame and the intermediate frame Remove the snap ring from the li...

Page 15: ...tion 7 Using the 3 8 drill bit M10 center the rear plate and pin on the intermediate frame Drill through the frame plate from the rear Clamp the plate in place if desired 8 After drilling through the...

Page 16: ...ing bracket to prevent failure Some sprayers from 2005 and newer already have gussets added at the factory Figure 15 Roll Cylinder Mount Weld Locations 11 Install the 6MB 4MOR F12 fittings into the cy...

Page 17: ...tings can be plumbed The plumbing for the hydraulic circuit is shown schematically in Figure 2 2 Install hoses H74 to the roll cylinder that was previously installed Route the hoses to the NORAC valve...

Page 18: ...rear of the sprayer Use cable ties to secure in place 2 Connect the 2 pin connectors on C70 to the 3rd station expansion block The connector labeled Roll CW goes on the side of the valve block with th...

Page 19: ...review the hydraulic and electrical portions of this manual to check for proper installation If the roll direction is opposite to the operator s preference when pressing the switches reverse the direc...

Page 20: ...ally rotate the boom by pushing on the ends to access the entire surface of the pads when greasing 2 Check that the pin in the top of the cylinder is not loose and does not have any free movement or s...

Page 21: ...18 8 Cable Drawings 8 1 ITEM C07 43220 0 5 CABLE UC5 NETWORK 14 AWG 0 5M...

Page 22: ...19 8 2 ITEM C70 44658 46D CABLE UC4 VALVE DT ROLL WITH PIGTAIL...

Page 23: ...askatoon SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria 35 Tres Cantos Espa a Spain Support Phone 888 979 9509...