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Topaz Iron OL Series, Operator'S Manual

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SOL-96.110.081 / 260422

TOPAZ Iron

Operation

29

 

5.

Operation

5.1. Access Levels

There are two predefined access levels:

User access: Allows viewing data in the main window.

Access with extended permissions: Allows stopping the 

measurement, changing settings and performing maintenance 

tasks.

The password for access with extended permissions is “0712”. After 

10 minutes of inactivity, the password is requested again.

Summary of Contents for Iron OL Series

Page 1: ...TOPAZ Iron Operator s Manual TOPAZ Iron SOL 96 110 081 260422...

Page 2: ...ained staff of technical specialists around the world For any technical question contact your nearest Seres OL representa tive or the manufacturer Seres OL SAS ZA de la Sipi re 219 Avenue de Provence...

Page 3: ...on I O Board 15 3 4 2 Cable thicknesses 19 3 4 3 AC power 20 3 4 4 Jbus via RS485 21 3 4 5 Jbus via TCP IP Option 22 4 Startup 23 4 1 Installing the Reagent Bottles 23 4 2 Starting Sample Flow 24 4 3...

Page 4: ...on 2 6 6 3 Standard Calibration 41 6 7 Longer Stop of Operation 42 7 Configuration of the Analyzer 43 8 Troubleshooting 47 8 1 What To Do If 47 8 2 List of Errors and Alarms 51 8 3 Saving Diagnostic D...

Page 5: ...instructions are given throughout this manual at the respective locations where observation is most important Strictly follow all safety instructions in this publication Target audience Operator Qual...

Page 6: ...he prevention instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to the equipm...

Page 7: ...0 081 260422 TOPAZ Iron Safety Instructions 5 Warning signs The warning signs in this manual have the following meaning Electrical shock hazard Corrosive Harmful to health Flammable Hot surface Genera...

Page 8: ...dance with the local regula tions of the respective country WARNING Electrical shock hazard If proper operation is no longer possible the instrument must be disconnected from all power lines and measu...

Page 9: ...and check it for visible damage If the analyzer shows any visible damage do not connect it to power and contact customer service immediately 1 4 International Symbols Used The symbols found on the in...

Page 10: ...PAZ Iron LR 0 100 ppb or 0 1000 ppb TOPAZ Iron HR 0 2 ppm or 0 5 ppm Available with one two four or six measuring channels common measuring range Signal outputs Two signal outputs per measuring channe...

Page 11: ...le liquids or gases Protect it from bad weather humidity corrosive substances and dust Process connections Sample inlet Sample outlet Sample outlet waste 1 4 BSP F soft tubing D INT 9 single channel s...

Page 12: ...ment variant Range Limit of detection Repeatability Accuracy LR 0 100 or 0 1000 ppb 8 ppb 2 FS or 0 008 ppm whichever is greater 2 FS or 0 008 ppm whichever is greater Instrument variant Range selecti...

Page 13: ...1 260422 TOPAZ Iron Product Description 11 Wall cabinet Material Screws Weight Protection degree Stainless steel SS316L 4x M6 6x M6 with reagent shelf 35 kg IP55 Reagent shelf made of SS316L available...

Page 14: ...ription 12 2 2 Instrument Overview A B C D E F G H I J K Power switch Touchscreen Cable glands Peristaltic pumps Photometer Air cleaning inlet Pressure reducing device Calibration vessel Sample inlet...

Page 15: ...ations p 9 3 2 Mounting the Wall Cabinet Mounting requirements Mount the instrument in vertical position The display should be at eye level to simplify operation and maintenance For dimensions see dra...

Page 16: ...e instrument from a power outlet which has a protec tive earth connection Overview of electrical connections 1 In multi channel instruments there is an I O board for each measuring channel The I O boa...

Page 17: ...to control internal components of the analyzer Do not connect anything else to these contacts Analog signal output OUT_ANA2 is reserved for customized versions of the analyzer that provide a second va...

Page 18: ...pins 1 and 4 unconnected Analog signal outputs 4 20 mA Name Available on Description IN_DIG1 all measuring channels Activates or deactivates the measuring channel Open contact Measuring channel will b...

Page 19: ...Analyzer p 43 Name Available on Description OUT_DIG2 all measuring channels Sample flow alarm OUT_DIG3 all measuring channels Threshold 1 OUT_DIG4 all measuring channels Threshold 2 OUT_DIG5 all measu...

Page 20: ...figured as normally open or normally closed by setting the corresponding jumpers on the I O board The default setting is normally open jumper in the right position A Location of jumpers on I O board N...

Page 21: ...Iron Installation 19 3 4 2 Cable thicknesses In order to comply with IP55 use the following cable thicknesses Note Seal cable glands that are not in use A B Outer diameter of cable 7 5 13 mm Outer di...

Page 22: ...260422 TOPAZ Iron Installation 20 3 4 3 AC power Ferrite Wrap the mains cable two times around the supplied ferrite A B C Protective earth PE terminal 3 Neutral conductor terminal 2 Phase conductor te...

Page 23: ...SOL 96 110 081 260422 TOPAZ Iron Installation 21 3 4 4 Jbus via RS485 Terminals Terminal 1 data B terminal 2 data A A RS485 interface A...

Page 24: ...zer The connection is made via the Ethernet port located on the right side of the analyzer exterior Mount the supplied connector onto the Ethernet cable and connect it to the port Addressing modes The...

Page 25: ...s will prevent the tube ends from lying flat on the bottom of the bot tles 2 Check that there are two holes in the lid of each reagent bottle one hole to feed the reagent tube through and one small ho...

Page 26: ...60422 TOPAZ Iron Startup 24 4 2 Starting Sample Flow Open the sample tap C so that a part of the sample overflows into the pressure reduction device A A B C Pressure reduction device Inner tube Sample...

Page 27: ...re automatically readjusted and the panel PC starts 2 Stop the measuring cycle by pressing the button and entering the password 0712 3 Open the TOOLS tab and press the Electrical test button Check rea...

Page 28: ...button next to P1 HCl 2N 8 Let the pump run until the fluid has reached the photometer and there is no more air in the tube This takes approximately 2 5 minutes The pump stops automatically 9 Repeat...

Page 29: ...TUATOR tab 11 Set SV Emptying to ON and SV Filling to OFF and wait until the instrument is empty 12 Remove the lid from the photometer 13 Check that the stirrer bar is turning 14 Reinstall the lid on...

Page 30: ...essary 2 Calibrate the analyzer if required For detailed descriptions see Manual Measurement and Calibration p 39 4 6 Programming Program the following parameters if applicable Concentration values fo...

Page 31: ...access levels User access Allows viewing data in the main window Access with extended permissions Allows stopping the measurement changing settings and performing maintenance tasks The password for ac...

Page 32: ...ast manual measurement C Measured value D Trend E Measuring cycle information Stream that is being measured Number and description of step in measurement cycle Total number of steps to be completed F...

Page 33: ...s needed If necessary calibrate the instrument Every 3 months Replace all peristaltic pump tubes After replacement of peristaltic pump tubes perform a manual measurement with a standard solution If th...

Page 34: ...ns in the photometer flush the reagent tubes one after the other not simultaneously Proceed as follows 1 Remove all reagent tubes from their bottles and place them in a beaker filled with deionized wa...

Page 35: ...TUATOR tab and set SV Filling to ON 7 Wait until the photometer has been filled with fresh water Then set SV Filling to OFF ON ON ON ON OFF OFF OFF OFF Stirrer SV Emptying Heating SV Filling ACTUATOR...

Page 36: ...tion At the standard measurement interval the following amounts of reagents are consumed Replacing reagents 1 Prepare the reagents according to the separate method sheet 2 Insert the reagent tubes all...

Page 37: ...ring No Reagent type 11 HCl 2N PTFE 1 6 3 2 12 HCl 2N PTFE 1 6 3 2 21 Acetate buffer PTFE 1 6 3 2 22 Acetate buffer PTFE 1 6 3 2 31 Phenantroline PTFE 1 6 3 2 32 Phenantroline PTFE 1 6 3 2 1 2 3 11 12...

Page 38: ...e A SVB NC Silicone 5 8 Calibration vessel B SVB NO Silicone 5 8 SVB C Sample inlet right of photometer D Silicone 5 8 Water fault sensor U1 Silicone 2 5 Photometer sample outlet left SVA NC Tygon 5 8...

Page 39: ...r appropriate protective equipment gloves glasses protective clothing 1 Flush the reagent tubes with deionized water as described in Stop of Operation for Maintenance p 32 2 Turn the power switch to t...

Page 40: ...e tube around the rotor while turning it 6 Connect the other tube end to the left side fitting 7 Install the front cover on the pump 8 Insert the reagent tubes all the way to the bottom of the corresp...

Page 41: ...t customer service for details Entering the maintenance menu 1 To stop the current measuring cycle press the button on the main screen and enter the password 0712 In the next dialog confirm with OK 2...

Page 42: ...A with the standard 3 Wait until the calibration vessel is empty and the message Add standard appears again 4 Repeat steps 2 and 3 until the measurement starts automatically 5 When the measurement is...

Page 43: ...eam 1 Procedure The procedure is similar to the manual measurement procedure described in Manual Measurement p 40 Begin calibration by entering the reference value of the standard used Pay attention t...

Page 44: ...follows 1 Prime the reagent system with deionized water as described in Stop of Operation for Maintenance p 32 2 Clean the photometer thoroughly with diluted hydrochloric acid Note Do not use a bottl...

Page 45: ...y Seres OL customer service pressure setting Setpoint of the water fault sensor Adjust this value only if instructed to do so by Seres OL customer service Gain setpoint Setpoint of the electronic gain...

Page 46: ...zer is designed for continuous operation a maximum duration of 15 minutes is recommended for pauses 1 Press the Add button and select one of the following options Pause Stream 1 Streams 2 3 4 5 or 6 i...

Page 47: ...and OUT_DIG4 are high or low thresholds The combinations high high low high and low low are possible The threshold values can be set in the parameter menu see 46 DATE TIME tab Set time and date A B Se...

Page 48: ...value is made in the THRESHOLD tab of the OPTIONS menu Threshold 2 Threshold value for relay OUT_DIG4 The definition as high or low threshold value is made in the THRESHOLD tab of the OPTIONS menu Mi...

Page 49: ...message Water default although there is sample flow Possible cause Corrective action No power on the socket Check mains power supply Power supply defective Check output voltage of the internal 24 volt...

Page 50: ...ying solenoid valve SVA does not switch Check that the solenoid valve is plugged in correctly If necessary change the membrane Possible cause Corrective action Pump does not work properly Check that p...

Page 51: ...assed or if the reagents have been stored incorrectly If necessary replace the reagents Check that the reagents are of Analysis Use quality ask supplier Tubes connected to the wrong reagent containers...

Page 52: ...working correctly if present If no filter system is installed it might be necessary to install one Water does not drain Check that the drain is pressure free and not blocked Check condition of emptyin...

Page 53: ...the error persists contact customer support 5 Error reading cycle zero configuration Reset analyzer configuration to factory defaults by pressing the Recover button in the tab 6 Error writing cycle z...

Page 54: ...optical measure value in the DIAGNOSTIC tab With a functioning measuring card the value changes continuously If the value does not change restart the analyzer and check again If the error persists co...

Page 55: ...INPUT tab and test the digital inputs If the error persists contact customer support 20 Error reading on IO card Check if all I O boards work properly Navigate to TOOLS Electrical test Open the RELAYS...

Page 56: ...ton in the tab 25 Error reading on JBUS slave card Check request compliance with JBUS protocol 26 Error treatment on JBUS slave card Check request compliance with JBUS protocol 27 Error reading measur...

Page 57: ...eplace the membrane Check sample tubes 33 Optical setting Default Info setting not received Observe the Live optical measure value in the DIAGNOSTIC tab With a functioning measuring card the value cha...

Page 58: ...heck that the reagents are well injected into the photometer Check that the stirrer turns 41 Calibration coefficient outside tolerances new coefficient differs from the previous one by more than 50 Ch...

Page 59: ...bers are well connected to their holder on the door 46 Incorrect projector power Contact customer service 47 Threshold 1 exceeded Check process Check programmed value for threshold 1 48 Threshold 2 ex...

Page 60: ...55 analyzer cannot adjust the optical gain Check that the optical fibers are well connected to their holder on the door Check that the photometer is not dirty Check that the analyzer is supplied with...

Page 61: ...stick into the USB port A on the back of the panel PC 3 Open the TOOLS tab and press the Log files copy button Enter the password 0712 if necessary 4 On the next screen press OK to start data transfe...

Page 62: ...TOPAZ Iron Notes SOL 96 110 081 260422 60 9 Notes...

Page 63: ...SOL 96 110 081 260422 TOPAZ Iron Notes 61...

Page 64: ...l G a s Seres OL SAS FR 13730 Saint Victoret www seres ol com info seres ol com Seres OL Products Analytical Instruments for Seres OL is represented worldwide by subsidiary companies and distributors...

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