Top Gun CUT 65 CNC Operator'S Manual Download Page 1 | Manualshive

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Top Gun CUT 65 CNC Operator'S Manual Download Page 1

CUT 65 CNC

AIR PLASMA CUTTER

IMPORTANT:

Read this Owner’s Manual Completely

before attempting to use this

equipment. Save this manual and keep it handy for quick reference. Pay particular

attention to the safety instructions we have provided for your protection. Contact your

distributor if you do not fully understand this manual.

OPERATOR’S MANUAL

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Summary of Contents for CUT 65 CNC

Page 1: ...ely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provided for your protection Contact your distributor if you do not fully understand this manual OPERATOR S MANUAL ...

Page 2: ...TURES 5 3 INSTALLATION 6 3 1 UNPACKING 6 3 2 INPUT POWER CONNECTIONS 6 3 3 GAS CONNECTIONS 6 4 OPERATION 7 4 1 LAYOUT OF THE FRONT AND REAR PANEL 7 4 2 CUTTING PREPARATION 8 4 3 CUTTING OPERATION 8 5 MAINTENANCE 9 5 1 CUTTING GUN MAINTENANCE 9 5 2 TROUBLESHOOTING PRINCIPLE 10 5 3 ELECTRICAL PRINCIPLE DRAWING 0 ...

Page 3: ...ses The kinds of fumes and gases from the plasma arc depend on the kind of metal being used coatings on the metal and the different processes You must be very careful when cutting or cutting any metals which may contain one or more of the following Antimony Chromium Mercury Beryllium Arsenic Cobalt Nickel Lead Barium Copper Selenium Silver Cadmium Manganese Vanadium Always read the Material Safety...

Page 4: ...ter table unless the hydrogen gas can be eliminated or dissipated Trapped hydrogen gas that is ignited will cause an explosion NOISE Noise can cause permanent hearing loss Plasma arc processes can cause noise levels to exceed safe limits You must protect your ears from loud noise to prevent permanent loss of hearing To protect your hearing from loud noise wear protective ear plugs and or ear muffs...

Page 5: ...nd steplessly to meet with the requirements of cutting craft Rectify Inverter Medium frequency transformer Medium frequency rectify Hall device Current positive feedback control Three phase AC DC AC DC 380V 50Hz AC DC Figure 2 1 Working principle diagram 2 2Parameters Table2 1 Technical parameters Models Parameters CUT 65 CNC Rated input voltage V 3 380V 10 50 60Hz Rated input current A 18 Rated i...

Page 6: ...ts without high frequency so it will not interfere with controls or computers 5 Pilot Arc Controller increases cutting capabilities and speeds and improves tip life So it can be applied to cut netlike workpiece 6 Various protective and alarm functions over temperature and over current allow faster troubleshooting eliminating unnecessary downtime 7 Back striking tip and electrode ensure the velocit...

Page 7: ...ncludes an input power cord and plug suitable for 380V AC 3 Phase input power 3 If the power supply voltage continually goes beyond the range of safe work voltage range it will shorten the welder life span The following measures can be used Change the power supply input Such as connect the welder with the stable power supply voltage of distributor Reduce the machines using power supply in the same...

Page 8: ... nozzle for abnormal reasons the lamp on air feeds intermittently 2 when cutting gun with no electrode and nozzle installed the lamp on air feeds intermittently 3 when the Shield Cup is not installed the lamp flashes 4 when the air low the lamp on 5 READY DC Indicator Indicator is ON when DC output circuit is active 6 RUN SET when cutting the workpiece turn to the RUN when doing gas test turn to t...

Page 9: ... Now all the preparation done 4 3CuttingOperation Note 1 The alarm lamp on when cutting it is needed to loose the switch of the torch until the alarm release then press on the switch to start cutting again 2 In the automatic gas test and examine press on the cutting torch there will no reflection 3 After a long usage the surface of the electrode and nozzle will have Oxidation reaction Please repla...

Page 10: ...2 Turn off the power source before check or remove cutting gun parts Note When operating the torch in a normal condition a small amount of gas vents through the gap between the shield cup and the torch handle Do not attempt to over tighten the shield cup as irreparable damage to internal components may result ...

Page 11: ... 3 Gas pressure too high or too low adjust to proper pressure 4 Faulty components in unit return for repair or have qualified technician repair per Service Manual C No cutting output Torch activated power source on Gas flows Fan operates 1 Torch not properly connected to power supply check that torch leads are properly connected to power supply 2 Work cable not connected to work piece or connectio...

Page 12: ...and electrode replace asneeded 4 Faulty components in unit return for repair or have qualified technician repair per Service Manual G No gas flow the power lamp on Fan operates 1 Gas not connected or pressure too low check gas connections Adjust gas pressure to proper settin H Torch cuts but low quality 1 Current A control set too low increase current setting 2 Torch is being moved too fast across...

Page 13: ...t control transformer F1 fan Hall Tr Torch K Fuse IGB T5 L D2 D1 IGB T7 main control boad pilot arc board Drive Shorttest POWEROUT WA D1 D2 R1 R2 C1 C2 C3 C4 C2 C1 panel board AC 380V FAN 1 1 2 2 3 3 4 4 5 5 6 6 L1 EMC Turn arc detection Hall QF Air QF Guntest VM F1 Pre QF gas valve pressure gauge CUT TEST Air YE LLOW B1 YELLOW WH ITE WH ITE GRAY ORANGE BROWM BROWN BLUE BLACK BLUE WH ITE BL ACK 0V...

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