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ARC RAYS

FIRE & EXPLOSIONS

SPARKS AND HOT METAL

FUMES AND GASES

ARC RAYS can burn eyes and skin; NOISE can damage hearing.

ARC RAYS from the welding process produce an intense heat 

and strong ultraviolet rays that can burn eyes and skin. Noise 

from some processes can damage hearing.

The WELDING operation can potentially cause fire or an 

explosion as Sparks and spatter are emitted from  the  welding 

arc. The flying sparks and hot metal, weld spatter, hot 

workpiece and hot equipment have  potential to cause fires 

and burns. Accidental contact of the wire or electrode to 

grounded metal objects may cause sparks, overheating or fire.

Chipping and grinding can cause flying metal. As welds cool, 

they can throw off slag.

FUMES and GASES can be hazardous to your health and 

Welding produces fumes and gases. Breathing these fumes 

and gases can be hazardous to your health.

1.  Use a Welding Helmet or Welding Face Shield fitted with  

proper shade or filter for the application, to protect your  

 

face and eyes when welding or watching someone else weld.

2.  Wear approved safety glasses. Side shields recommended.

3.  Use protective screens and/or barriers, to protect others from 

flash and glare and warn others not to watch the arc.

4.  Wear protective clothing made from durable, flame resistant 

material (eg: wool and leather) and appropriate foot protection.

5.  Use approved ear plugs or ear muffs if the noise level is high.

6.  Never wear contact lenses while welding.

1.  Protect yourself and others from flying sparks and hot metal.

2.  Do not weld where flying sparks can strike flammable material.

3.  Remove all flammables within 35ft (10.7m) of the welding arc. 

If this is not possible, tightly cover them with an approved 

containment method.

4.  Be alert that welding sparks and hot materials from welding can 

easily go through small cracks and openings to adjacent areas.

5.  Watch for fire, and keep a fire extinguisher nearby.

6.  Be aware that welding on a ceiling, floor, bulk-head or partition 

can cause a fire on the hidden side.

7.  Do not weld on closed containers such as tanks or drums.

8.  Connect the work cable to the workpiece as close to the welding 

area as practical, to prevent welding current from traveling long, 

possibly unknown paths and causing electric shock and fire 

hazards. 

9.  Do not use a welder to thaw frozen pipes.

1.  Wear an approved face shield, safety goggles. Side shields 

recommended.

2.  Wear proper body protection to protect skin. 

1.  Keep your head out of the path of fumes as best you can. Do not 

breathe the fumes if it can be avoided.

2.  If inside, ventilate the area and/or use exhaust at or as close to 

the arc as possible to remove the welding fumes/gases.

3.  If ventilation is poor, use an approved air supplied or filtered 

respirator.

4.  Read the Material Safety Data Sheets (MSDS’s) and the  

manufacturer’s instruction for metals, consumables, coatings 

and cleaners.

5.  Work in confined space only if it is well ventilated, or while  

wearing an air supplied or filtered respirator. Shielding gases 

used for welding can displace air causing injury or death. Be 

sure the breathing air is safe.

6.  Do not weld in locations near flammable liquids (eg. degreaser, 

paint, aerosol storage or cleaning chemicals), as the heat and 

rays of the arc could react with vapours to form highly toxic and 

irritating or flammable gases.

7.  Do not weld on coated metals, such as galvanized, lead or 

cadmium plated steel, unless the coating is removed from the 

weld area, the area is well ventilated and if necessary, while 

wearing an air supplied or filtered respirator. The coatings and 

any metals containing these elements can give off toxic fumes if 

welded.

8.  Protect yourself and others from flying sparks and hot metal.

9.  Do not weld where flying sparks can strike flammable material.

10.  Remove all flammables within a 35ft (10.7m) of the welding 

arc. If this is not possible, tightly cover them with an approved 

containment method.

Summary of Contents for ARC 145WR

Page 1: ...Manual Guide TOPGUNWELDING COM AU MMA STICK WELDER ARC 145WR ARC 186WR Manual Guide TOPGUNWELDING COM...

Page 2: ......

Page 3: ...MACHINE SPECIFICATIONS ARC WELDING TECHNIQUES FIXES AND FAULTS JOINT TYPES BASIC THEORY ACCESSORIES AND CONSUMABLES MACHINE BREAKDOWN INSTALLATION AND OPERATION PAGE 2 PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE...

Page 4: ...semi automatic or automatic wire welding eg MIG the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly installed or improperly grounded e...

Page 5: ...s 5 Watch for fire and keep a fire extinguisher nearby 6 Be aware that welding on a ceiling floor bulk head or partition can cause a fire on the hidden side 7 Do not weld on closed containers such as...

Page 6: ...Cycle Machine Weight Machine Dimensions mm Warranty Input Voltage V 240 A C 50 Hz 20 180 A 60 180A 100 160A 5 6 Kg 345x245x155 3 Years Frequency Hz Output Current Range A Rated Duty Cycle Machine Wei...

Page 7: ...large irregular blobs The weld bead is flattened and spatter will increase A short arc is essential if a high quality weld is to be obtained although if it is too short there is the danger of it bein...

Page 8: ...awing Connect the earth lead connector to the negative quick connection terminal and turn clockwise to tighten Connect the electrode clamp holder to the positive quick connection terminal and turn clo...

Page 9: ...S BREAKDOWN 1 Main Board 2 Front Plastic Panel 3 Front Panel Socket 4 Main Control Board Set 5 Machine Cover 6 Handle 7 Cooling Fan 8 Back Plastic Panel 9 Inverter Main Transformer 10 Output Copper Co...

Page 10: ...rcuit L 1 2 2 0MH Q 40 if inductance volume and Q volume is low replace it ii Check the secondary rectifier tube on the transformer If faulty replace iii Feedback circuit in fault Power indicator not...

Page 11: ...ase contact the distributor or agent Fan running and Fault indicator is lit but no output current A Over current protection circuit enabled Turn off the machine and wait 5 10 minutes Once the Fault in...

Page 12: ...clean and free of rust scale dirt grease etc Slag should be removed from oxy cut surfaces Typical joint designs are shown in Figure 6 10 The electrodes dealt with in this publication can be used in mo...

Page 13: ...GP0525 CETG6013GP0532 316L 16 Stainless Steel 2 5mm 0 5kg pack 3 2mm 0 5kg pack CETG316L160525 CETG316L160532 312 16 Dissimilar Metals 2 5mm 0 5kg pack 3 2mm 0 5kg pack CETG312160525 CETG312160532 701...

Page 14: ...ies Auto Darkening Welding Helmet Shadow TGHTSHAD Cold Carbon TGHTCCARB Bionix TGHTBION Envious TGHTENVI Robot TGHTROBO Rich Smoke TGHTRICH Welding Jackets Hi Vis Welding Jacket TGACWJHVL TGACWJHVXL T...

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