Top Gun 351 SWF Manual Manual Download Page 1

Page: 1 / 32

TOPGUNWELDING.COM.AU

Manual Guide

351 SWF / 505 SWF

3 PHASE MIG WELDER W/ FEEDER

Summary of Contents for 351 SWF

Page 1: ...TOPGUNWELDING COM AU Manual Guide 351 SWF 505 SWF 3 PHASE MIG WELDER W FEEDER...

Page 2: ...This page has been intentionally left blank...

Page 3: ...TION MACHINE SPECIFICATIONS GETTING STARTED CONTROLS AND FUNCTIONS MODE SELECTION FIXES AND FAULTS ACCESSORIES WIRING DIAGRAM WELDING TECHNIQUES PAGE 3 PAGE 7 PAGE 8 PAGE 11 PAGE 16 PAGE 17 PAGE 20 PA...

Page 4: ...2...

Page 5: ...In semi automatic or automatic wire welding eg MIG the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly installed or improperly grounde...

Page 6: ...FOLLOW ALL MANUFACTURERS RULES ON OPERATING SWITCHES AND MAKING ADJUSTMENTS 11 ALWAYS WEAR PROTECTIVE CLOTHING WHEN WELDING GRINDING This includes Long sleeved shirt leather sleeves a protec tive apro...

Page 7: ...able to the workpiece as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock and fire hazards 9 Do not use a welder...

Page 8: ...D AND UNDERSTAND THIS MANUAL BEFORE OPERATING THE WELDING PLANT PLEASE ONLY USE AUTHORIZED ACCESSORIES AND CHECK FOR CORRECT FITMENT BEFORE USE PLEASE DO NOT MODIFY MACHINE IN ANY MANNER AS THIS MAY V...

Page 9: ...40 500 A 60 500A 100 400A Input Voltage V 415 A C 351SWF 50 60 Hz 50 350 A 60 350A 100 271A Assembled 90 Kg Assembled 90 Kg 0 6 1 6mm 0 6mm 1 6mm Assembled 345x245x155 Assembled 345x245x155 Frequency...

Page 10: ...ctrode burns down If the lead is slung over your shoulder it allows greater freedom of movement and takes a lot of weight off your hand Be sure the insulation on your cable and electrode holder is not...

Page 11: ...hine It is commonly used to weld large diameter electrodes in the flat and horizontal position and small electrode diameters in all positions The process is used to a lesse degree for welding stainles...

Page 12: ...re Maintain at about 10mm stick out 2 Wire Feed Speed Increase in wire feed speed increases weld current Decrease in wire feed speed decreases weld current Travel Speed The speed at which the molten p...

Page 13: ...re Feeder settings require some practice by the operator as the welding plant has two control settings that have to be balanced These are the Wirespeed control and the welding Voltage Control The weld...

Page 14: ...omes much easier You can add much to your peace of mind by wearing a leather apron and gauntlets You won t be worrying then about being burnt or sparks setting your clothes alight Place the work so th...

Page 15: ...tip towards the molten pool at the same rate as it is melting away At the same time the electrode has to move along the plate to form a bead The electrode is directed at the pool at about 20 from the...

Page 16: ...M AROUND THE WORLD THESE INCLUDE GERMAN SIEMENS IGBT MODULES AND AMERICAN ALLOY MAGNETIC CORE AND DIODE MODULES IT HAS BEEN DESIGNED TO BE EASY TO USE PROVIDE STABLE AND SMOOTH WELDING PERFORMANCE AND...

Page 17: ...AD TO POWER SOCKET 2 CONNECT INTERCONNECTING LEADS FROM WIRE FEEDER TO POWER SOURCE POSITIVE TO POSITIVE ETC 3 CONNECT EARTH LEAD TO POWER SOURCE AS REQ EITHER OR AND ATTACH TO WORKPIECE OR WORK BENCH...

Page 18: ...16 Basic Wiring Diagram Power Source...

Page 19: ...GAS FEED BUTTON 6 WATER AIR COOLING SELECTION BUTTON 7 2T 4T SELECTION BUTTON 8 PRE FLOW POST FLOW SOFT START AND BURNBACK SELECTION BUTTON 9 EURO TORCH CONNECTION SOCKET 10 SPOOL GUN CONNECTION SOCKE...

Page 20: ...METER AND CURRENT ADJUSTMENT DIAL 12 WARNING INDICATION L E D LIGHT 13 POWER INDICATION L E D LIGHT 14 WELDING CURRENT AND PARAMETER DISPLAY 15 HOT START L E D INDICATOR 16 WELDING CURRENT L E D INDIC...

Page 21: ...feeder door Ensure cooling mode is in gas air unless a water cooler is installed Preset trigger mode 2t or 4t Check that correct rollers for wire are installed and correctly fitted Check welding wire...

Page 22: ...ial Amperage Wire speed 1 To Enter this mode you will need to first select the mode required listed on the inside of the wire feeder door and under the correct machine by depressing the large left han...

Page 23: ...electrode clamp to the positive quick connection terminal and turn clockwise to tighten Check area for hazards CAUTION Make sure of the above connection for direct polarity welding for inverse revers...

Page 24: ...ut off the supply power and wait for at least 5 minutes before carrying out the below DATE MAINTENANCE SHEDULE AND PROCEDURE DAILY CHECK CONDITION OF SWITCHES AND DIALS AND CHECK FOR CORRECT OPERATION...

Page 25: ...E FAULTY POTENTIOMETER FAULTY BROKEN WIRE DRIVE MOTOR CIRCUIT FAULTY NO POWER OUTPUT CHANGE THE FUSE 5A 240V ON LEFT PANEL OPEN CASE CHECK CONNECTION AND OR REPLACE CHECK GUN TRIGGER FOR OPERATION CHA...

Page 26: ...24 Electrical Schematic DIAGRAM...

Page 27: ...RE THAT EXPOSURE TO DUST ACIDS CAUSTIC GASES AND OTHER CONTAMINANTS IN THE ENVIRONMENT ARE AS LOW AS POSSIBLE NOT INCLUDING THE WELDING PROCESS D PLEASE DO NOT EXPOSE MACHINE OR PACKAGING TO MOISTURE...

Page 28: ...0 10 0 8 0 9mm Steel TGR30100809V Roller 30 10 0 9 1 2mm Flux TGR30100912F Roller 30 10 0 9 1 2mm Aluminium TGR30100912U Roller 30 10 0 9 1 2mm Steel TGR30100912V Roller 30 10 1 2 1 6mm Flux TGR301012...

Page 29: ...s Auto Darkening Welding Helmet Shadow TGHTSHAD Cold Carbon TGHTCCARB Bionix TGHTBION Envious TGHTENVI Robot TGHTROBO Rich Smoke TGHTRICH TITAN Helmet Harness TGTHH TITAN Helmet Inner Lens Pk5 TGHLTI...

Page 30: ...28...

Page 31: ...29...

Page 32: ......

Search results

Summary of Contents for 351 SWF

Reviews:

Related manuals for 351 SWF

Brands by name

Popular brands

Top Gun 351 SWF, Manual Manual

Search results

Summary of Contents for 351 SWF

Reviews:

Related manuals for 351 SWF

Brands by name

Popular brands