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Toolex 535819, Instruction Manual

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INSTRUCTION MANUAL

CONSUMER SERVICE CENTRE

PO BOX 1012

HAMILTON NSW 2303 AUSTRALIA

Made in P.R.C.

535819

TILTING ARBOR 

TABLE SAW

Tilting Arbor Table Saw 

 
 
 

 

 
 
 
 
 
 

Summary of Contents for 535819

Page 1: ...INSTRUCTION MANUAL CONSUMER SERVICE CENTRE PO BOX 1012 HAMILTON NSW 2303 AUSTRALIA Made in P R C 535819 TILTING ARBOR TABLE SAW Tilting Arbor Table Saw ...

Page 2: ...IONS 1 ELECTRICAL 1 WIRING DIAGRAMS 1 GLOSSARY OF TERMS FOR WOODWORKING 1 MACHINE LEGEND 1 ASSEMBLE AND ADJUSTMENTS 1 ASSEMBLE AND ADJUSTMENTS 1 ASSEMBLE AND ADJUSTMENTS 1 ASSEMBLE AND ADJUSTMENTS 1 ADJUSTING THE MITER GAUGE 1 ASSEMBLY DIAGRAM 1 ASSEMBLY DIAGRAM 1 ASSEMBLY DIAGRAM 1 ASSEMBLY DIAGRAM 1 PART LIST 錯誤 尚未定義書籤 TABLE OF CONTENTS ...

Page 3: ...lative to its application DO NOT use the tool until you have read what we have advised you 1 KNOW YOUR POWER TOOL Read the owner s manual carefully Learn the tools applications and limitations as well as the specific potential hazards peculiar to it 2 KEEP GUARDS IN PLACE and in working order 3 GROUND ALL TOOLS If tool is equipped with three prong plug It should be plugged into a three pole electr...

Page 4: ...ult the owner s manual for recommended accessories The use of improper accessories may cause hazards 18 AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging in cord 19 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted 20 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damag...

Page 5: ...e or cutter only 10 NEVER use the fence as a cut off gage when cross cutting 11 NEVER attempt to free a stalled saw blade without first turning the saw OFF 12 PROVIDE adequate support to the rear and sides of the saw table for wide or long work pieces 13 AVOID KICKBACKS work thrown back toward you by keeping blade sharp Keeping rip fence parallel to the saw blade Keeping splitter and ant kickback ...

Page 6: ...6mm Diameter of cut 10 254mm MAX depth of cut 3 1 8 79mm MAX depth of cut at 45 2 1 8 54mm Distance in front of blade 10 23 260mm Table LXM 686X512mm Extension wing LXW 686X305mm Motor 1 5HP 240V Net Weight 116 4kg Gross Weight 136kg All specification dimensions and design characteristics shown in this catalogue are subject to change without notice SPECIFICATIONS ...

Page 7: ...in a shop is as important as the motor s horse power rating A line intended only for lights cannot properly carry a power tool motor Wire that is heavy enough for a short distance will be too light for a greater distance A line that can support one power tool may be able to support two or three tools GROUNDING INSTRUCTIONS 1 All ground cord connected tools In the event of a malfunction or breakdow...

Page 8: ...erly grounded outlet box Note In Canada the use of a temporary adaptor is not permitted by the Canadian Electrical Code 3 Grounded cord connected tools intended for use on a supply circuit having a nominal rating between 150 250V inclusive This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch D in Figure 1 2 The tool has a grounded plug that lo...

Page 9: ...sonnel 1 TO 110 VOLT Open motor wire box contact No 1 red motor wire and No 3 yellow motor wire to either power wire than contact No 2 black motor wire and No 4 white motor wire to another power wire Please refer to Fig 1 3 Fig 1 3 2 TO 220 VOLT Open motor wire box contact No 1 red motor wire to either power wire and contact No 4 white motor wire to another power wire than contact No 2 black motor...

Page 10: ...ece back toward operator Leading End The end of the workpiece pushed into the cutting tool first Miter Cut A cutting operation made with the miter gage at any angle other than 0 Molding A non through cut that gives a varied shape to the workpiece and requires a special blade Push Stick A device used to feed the workpiece through the saw blade during narrow cutting operations It helps keep the oper...

Page 11: ... to as faces ends and edges Worktable The surface on which the workpiece rests while performing a cutting operation Bevel handwheel Rip fence handle Bevel handwheel Rear rail Extension Wing Anti kickback pawls Spreader Blade Blade cover Handle Sliding table Miter gauge Front rail Switch with key Fig 2 MACHINE LEGEND ...

Page 12: ...saw s features are described below ANTI KICKBACK PAWLS Kickback is a hazard in which the work piece is thrown back toward the operator The toothed pawls are designed to snag the work piece to prevent or reduce injury should kickback occur BEVEL HANDWHEEL This hand wheel on the right side of the cabinet tilts the blade for a bevel cut BEVEL SCALE The easy to read scale on the front of the work stan...

Page 13: ...t keeps cut edges from binding and supports the blade guard SCALE Found on the front rail the easy to read scale provides precise measurements in rip cuts EXTENSIONS WINGS Removable stamped steel extensions 12 in By 27 in support larger work pieces WARNING 1 Be sure to use only blades rated for at least 4000 rpm and recommended for use on this saw 2 Please use the standard blade according to the s...

Page 14: ... table top and extension wings prevents rust from forming during shipping and storage Remove it by rubbing with a rag dipped in kerosene mineral spirits or paint thinner Dispose of potentially flammable solvent soaked rags according to manufacturer s safety recommendations A putty knife held flat to avoid scratching the surface may also be used to scrape off the coating followed by clean up with s...

Page 15: ...14 Be sure that extension wings are flush with front edge of table and that the painted ends face out ...

Page 16: ...ng the height hand wheel Mark beside one of the saw blade teeth at the front of the blade Place a framing square beside the blade on the mark Be sure the framing square is between the teeth and flat against the blade Measure the distance to the right miter gauge groove Turn saw blade so the marked tooth is at the back Move the square to the rear and again measure the distance to the right miter ga...

Page 17: ... should extend across one of the extension wing If the extension wing proceed as follow Loosen the two hex nuts one for each rail securing the front and rear rails to the extension wing Do not loosen hex nuts securing rails to saw table Raise or lower extension wing until it is square with the saw table Tighten hex nuts securely Check extension table on opposite side of blade Repeat the above proc...

Page 18: ...and securely tighten Remove the locking pin K Check the correct position of the raving knife in regards to the saw blade see the next section Reinstall the saw guard Fig 11 MOUNTING AND ADJUST THE RIVING KNIFE The supplied riving knife must always be used The riving knife has to be adjusted in such a way that over its entire length the gap between saw blade and riving knife does not exceed min 3 m...

Page 19: ...teeth as shown in Figure 15 If the straightedge touches the riving knife evenly on both sides go to step 4 if the straightedge only touches the riving knife on one side go to step 5 Fig 15 checking riving knife alignment Fig 16 checking vertical alignment 4 Place a machinist s square flat on the table and slides it against the riving knife as shown in Figure 16 If the square lies flat against the ...

Page 20: ...ligned at 90 to the table 8 Position the riving knife about 3mm or 1 8 away from the nearest carbide tooth on the main blade 9 Lock the riving knife on the safety and appropriate position ASSEMMBLE THE BLADE GUARD 1 Before installation the blade guard please confirmed Fig 18 the handle M keep on open as Fig 19 Fig 18 Fig 19 2 Pull up the guards as Fig 18 3 Insert the guards on the position O P of ...

Page 21: ...the square against the blade be sure the square is not against one of the saw teeth If the blade is not at 45O unscrew the 45O stop screw turn the hand wheel until the blade is correct and tighten the screw Recheck and repeat it necessary Check that the scale indicator is at45O If not loosen the scale indicator with a screwdriver adjust it within the slot and retighten the screw Fig 22 SWITCH INST...

Page 22: ...aw is equipped with a push button switch that will accept a padlock not included for locking the switch in the OFF position See Fig 24 To safeguard your machine from unauthorized operation and accidental starting by young children the use of padlock is necessary Place the key in a location that is inaccessible to children and others not qualified to use the tool Fig 24 ADJUSTING THE MITER GAUGE A ...

Page 23: ...pull out on stop pin to rotate miter gauge base past stop screws Loosen the lock nut of the 0 o stop screw at the stop pin with a 8mm wrench Place a 90 o square against the miter gauge rod and the miter gauge base If the rod is not square loosen the knob adjust the rod and tighten the knob Adjust the 0 o stop screw until it rests against the stop pin Adjust the plus and minus 45 o stop screws usin...

Page 24: ...23 10LP A ASSEMBLY DIAGRAM ...

Page 25: ...24 10LP A ASSEMBLY DIAGRAM ...

Page 26: ...25 10LP A ASSEMBLY DIAGRAM ...

Page 27: ...26 10LP A ...

Page 28: ...27 ...

Page 29: ...28 ...

Page 30: ... 13200032 Wheel cover 1 9 13200013 Rod 1 10 J1330001 Angel label 1 11 13200018b Foot Stand 4 12 11107098 Rubber Feet 4 13 13200019 SIDE BRACKET 1 14 13200021 TOP SHORT BRACKET 2 15 13200023 SIDE BRACKET 1 16 13200022 BOTTOM LONG BRACKET 2 17 13200020 BOTTOM SHORT BRACKET 2 18 13300015 Dust collect plate 1 19 10105069Q Flange 1 21 13300008 Arbor 1 22 13300011 Rupprt Rack 1 23 13300005 Body 1 24 132...

Page 31: ...300017 Angel indicator 1 36 20900022 Gear 2 37 V13207190 Belt 1 38 13300010 Gear cover 1 39 20701006 Bearing 1 42 11105081 Spring 1 43 13200029 Bracket 2 44 12700057 Screw 1 45 12300118J Riving knife holder 1 46 12300125J Fixed block 1 47 12700059 Hex Nut 1 48 12700058 Riving knife Handle 1 49 S009AN04 Nut 1 50 11102020M Hex Screw w washer 1 51 11105080 Spring 1 52 C9001920 Bearing 4 53 13200038 S...

Page 32: ...0 12 66 S0230800M Spring washer Ø8 36 67 S0210516 Flat washer 8X16X2t 46 68 C5151104 Bearing 1 69 13200040 Position nut 2 70 60102003a Hex Screw M5XP0 8X10 1 71 S0210303 Flat washer 5X12X1t 6 72 L0000123 Motor wire 1 73 S0310425 Pin Ø5X25 2 74 S0010820M Cap screw M8XP1 25X20 2 75 S0010835M Cap screw M8XP1 25X35 4 76 S0030515M Philip Hd Screw M5XP0 8X15 18 77 10105068p Nut 1 78 S0020625M Hex Screw ...

Page 33: ...05M Set screw M6XP1 0X5 4 95 S0110800M Hex Nut M8XP1 25 38 96 12300154 Push tool 1 97 S0060820M SCREW M8XP1 25X20 24 98 13000004a Riving knife 1 107 S0020640M Hex Screw M6XP1 0X40 2 108 S0110600M Hex Nut M6XP1 0 2 109 11500006 Bracket 2 110 11500044 Small bracket 1 111 11500045 Hook 1 113 S0110500M HEX NUT M5XP0 8 8 114 S0030324 Philip Hd Screw 3 16 X24UNCX1 1 2 2 115 W0000007 SWITCH 1 116 1010505...

Page 34: ... 1 A2 12700005 Supporting arm 1 A3 12700006 Guard left 1 A4 12700007 Guard right 1 A5 12700067 see thru plate 1 A6 10606102 Anti back kick plate 2 A7 10103040 Spring 1 A8 10103035Q Supporting plate 2 A9 S0030304 Philip Hd Screw 3 16 24UNCX1 4 2 A10 S0120200 Locking nut 1 4 20UNC 8 A11 S0040412 Flat Hd Screw 1 4 20UNCX5 8 8 A12 S0210404 Flat washer 1 4 X23X3t 8 A13 S0310630 Pin Ø6 30 1 A14 S0313528...

Page 35: ...rting plate 2 A27 JG133001 Warning label 1 B1 10104046 Miter gauge 1 B2 10104048c Guide bar 1 B3 10104045 Handle 1 B4 10104050 Indicator 1 B5 10104049Q Position plate 1 B6 10104047 Pad 1 B7 S0210501 Flat washer 1 B8 S0030110 Philip Hd Screw 5 32 X32UNCX5 8 3 B9 S0110100 Hex Nut 5 32 3 B10 S0050404 Set screw 1 4 20UNCX1 4 1 B11 S0310306 Pin Ø3X6 1 B12 S0040400 Flat Hd Screw 1 4 X20UNCX1 4 1 B13 101...

Page 36: ...35 ...

Page 37: ...36 ...

Page 38: ... 2 S0210300 17 PHILIP HEAD SCREW 3 16 24UNC 3 4 2 S0030318 18 HEX SCREW 3 8 16UNC 1 3 4 1 S0020601 19 HEX HEAD SCREW 1 4 20UNC 1 3 4 1 S0020425 20 LOCK NUT 1 4 20UNC 1 S0120200 21 LOCK NUT 3 8 16UNC 1 S0120300 22 SELF TAPPING SCREW 3 16 5 8 12 S0070300 23 HEX NUT 5 16 18UNC 1 S0110500 24 WARNING LABEL LONG 1 J11FB201 25 WARNING LABEL SHORT 1 J11FB202 26 PLASTIC PAD SLIDER 19 50 1 2t 2 1100025 27 S...

Page 39: ...00032G 35 HEX HEAD SCREW 1 4 20UNC 3 4 6 S0020412 36 LONG SCALE 30 1 11000018 37 NYLON SCREW M12 1 75 12L 2 11003017 38 WASHER 5 16 8 S0210500 39 HEX NUT 5 16 18UNC 4 S0120500 40 TIGHTENING ROD PLATE 1 11001010a 42 PIN 1 S0310506 ...

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