Tommy Gate Railgate 1600 Series Owner'S/Operator'S Manual Download Page 1

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CAUTION

Safety Information
Warranty Information
Operator's Instructions
Maintenance Instructions
Parts List

PLEASE KEEP IN VEHICLE

and the Safety Compliance Certification Label located on the driver's door pillar.

Limitations. These loading limitations are outlined in the Vehicle Owner's Manual

Before installing or using this Lift Gate, please observe the Vehicle Loading

CAUTION

Made in America

OWNER'S / OPERATOR'S

MANUAL

Railgate Series

1600 & 2000

Woodbine, Iowa

DPN: 009900

Page 1 of 28

Rev 18 6-29-21

TOMMY GATE

The original

hydraulic lift

Summary of Contents for Railgate 1600 Series

Page 1: ...n Label located on the driver s door pillar Limitations These loading limitations are outlined in the Vehicle Owner s Manual Before installing or using this Lift Gate please observe the Vehicle Loadin...

Page 2: ...ectrical Wiring Diagrams Standard Fixed Control Optional Pendant Control Power Unit Control Circuit Operator s Instructions Railgate Terms and Method of Operation Self Close Operator s Instructions To...

Page 3: ...r or service information contact possible injury or death Tommy Gate or an authorized distributor for assistance TO THE OWNER OPERATOR CAUTION indicates a potentially hazardous situation which if not...

Page 4: ...WARNING 14253 CENTER LOAD Tommy Gate does not recommend that you ride on the platform while operating the liftgate However if you must ride in order to safely move your cargo follow the safety precau...

Page 5: ...ng areas from petroleum based oil not grease Below freezing 10W Above freezing 20W Nondetergent oil weight to use becoming dry Decal No 8 XXX lb or XXX kg Rated Lift Capacity Located on the control sh...

Page 6: ...sult in damage to the rail gate Refer to the Installation Instructions for more cutting details 2929 CAUTION Maximum outrail ground clearance for this Bed Height rail gate is 28 Cutting the outrail in...

Page 7: ...nd never exceed the rated capacity of the liftgate Be aware of how much is being hauled and never exceed the rated capacity of the vehicle Two safety switches are mounted above the safety trip bar The...

Page 8: ...front to back Step 9 DPN 009900 Page 8 of 28 Rev 18 6 29 21 Figure 2 Figure 3 to help secure the load Figure 5 To turn the control power on press the POWER ON hidden switch once marked with white rin...

Page 9: ...to the travel position Step 12 Note To prevent damage to the gate or truck never close the platform until both of the Retention Ramps are locked in the travel position DPN 009900 Page 9 of 28 Rev 18 6...

Page 10: ...ith white rings or circles located below the Tommy Gate logo You should see the amber LED POWER ON light when the control is armed To disarm the control press the POWER ON hidden switch again Terms us...

Page 11: ...ly 4 below bed height Use both hands to fold the platform to the vertical position Figure 18 Step 13 RF gates only Position the platform at a comfortable height to close the folding extension Figure 1...

Page 12: ...ition in vertical position RETENTION RAMP OPERATOR S INSTRUCTIONS Platform and ramp both in the travel position Platform open with ramp in the travel position Platform open with ramp in the vertical p...

Page 13: ...12VDC SUPPLY FOR CONTROL RED SYSTEM AWG 18 WIRES MAIN POWER CABLE AWG 4 SWITCH PRESS TWICE WITHIN ONE SECOND TO ACTIVATE TIMER POWER ON HIDDEN SWITCH PRESS ONCE TO LIFTGATE ACTIVATED HIDDEN LIFTGATE...

Page 14: ...ROCEEDING YELLOW RED BLACK OR BROWN LOWER AWG 4 GROUND CABLE BAT terminal BLACK NOT A GROUND PUMP AND MOTOR LOWER SOLENOID PUMP MOTOR MAIN POWER CABLE AWG 4 COMMON GROUND VALVE CIRCUIT BREAKER AND MAS...

Page 15: ...et Battery Wire Primary Wire Grounded through motor chassis Elements within are part of the control Positive 12V Negative battery terminal M Safety Trip Bar Limit Switch Raise Solenoid Pump Motor Lowe...

Page 16: ...l fittings replace or repair if found F Clean the inside surfaces of the uprights with a nonflammable solvent All installations re installations and repairs of Tommy Gate Railgates should be performed...

Page 17: ...e platform grind or file off burr from outrail a Adjust lift chains so platform is level with top of mainframe on LIFTGATE ACTIVATED LED light should come on b Check and clean or repair all electrical...

Page 18: ...S OR IMPLIED INCLUDING THE WARRANTY OF DEVIATION FROM THE WARRANTY TIMES LISTED MUST BE AUTHORIZED BY STANDARD WARRANTY due to misuse abuse accidents improper shipping or parts which have been incorre...

Page 19: ...ANTY REQUEST NUMBER or the authorized distributor will be asked to return the product for inspection to 4 If the product or parts are to be replaced the authorized distributor will be instructed to ei...

Page 20: ...ERNAL TIMED ELECTRIC TOGGLE CONTROL 43 6 18 2 56 1 42 68 59 53 54 55 5 65 7 8 8 44 42 41 7 8 82 84 6 83 8 67 38 10 46 15 10 8 47 11 33 12 13 14 21 40 24 25 26 30 37 35 20 27 23 32 66 31 17 3 39 15 10...

Page 21: ...1 1 88 90 85 89 1600 AND 2000 RAILGATE SERIES BOTTLE RACK REPAIR PARTS DRAWING FOR MODELS 73 79 85 89 95 WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL 89 90 85 86 93 92 DPN 009900 Page 21 of 28 Rev 18 6...

Page 22: ...9900 Page 22 of 28 Rev 18 6 29 21 75 76 1600 AND 2000 RAILGATE SERIES ALUMINUM CARTSTOP REPAIR PARTS DRAWING FOR MODELS 73 79 85 89 95 WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL 77 75 78 79 76 77 94...

Page 23: ...Lights License Plate Mount Kit Railgate Latch Spring DESCRIPTION 1600 AND 2000 RAILGATE SERIES REPAIR PARTS LIST FOR MODELS 73 79 85 89 95 WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL 8 18 19 17 15 10...

Page 24: ...DPN 009900 Page 24 of 28 Rev 18 6 29 21 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 25: ...DPN 009900 Page 25 of 28 Rev 18 6 29 21 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 26: ...DPN 009900 Page 26 of 28 Rev 18 6 29 21 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 27: ...00 Page 27 of 28 Rev 18 6 29 21 Reminders Service liftgate according to page 16 Date of Service Services Performed SERVICE RECORD Installed By Date of Purchase LIFTGATE INFORMATION Model Number Serial...

Page 28: ...Manufacturing Plant 83 Bus Brown Drive Woodbine Iowa 51579 FAX 712 647 2417 Corporate Offices 33717 N Scottsdale Rd Ste 120 Scottsdale AZ 85266 FAX 602 955 3902 712 847 8000 TOMMY GATE The original h...

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Tommy Gate Railgate 1600 Series, Owner'S/Operator'S Manual

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