TG2000i and TG3000iINVERTER GENERATORS
Operations Manual
FIND THE HOW TO GUIDE ON
Page 1: ...TG2000i and TG3000i INVERTER GENERATORS Operations Manual FIND THE HOW TO GUIDE ON ...
Page 2: ...n January 2020 The contents of this manual may be slightly different from the specific model Tomahawk Power is entitled to make revisions at any time and the revised version will be developed without prior notice The copyright of this User s Manual belongs to Tomahawk Power and this Manual is not permitted to be reproduced without written consent of Tomahawk Power violators may be prosecuted This ...
Page 3: ... Functions 5 IV Before Using the Generator 8 V Starting up the Generator 10 VI Shutting Down the Generator 10 VII Using the Generator 11 VIII Service and Maintenance 16 IX Storage and Transport 22 X Troubleshooting 23 XI Technical Specifications 24 XII Circuit Diagram 25 XIII Generator Warranty 26 ...
Page 4: ... Safety Warning there is one of four words DANGER WARNING ATTENTION and CAREFUL Details are as follows DANGER Failure to follow instructions will result in death or serious injury WARNING Failure to follow instructions will result in death or serious injury CAREFUL Failure to follow instructions will result in minor injury ATTENTION Failure to follow instructions will result in the damage to your ...
Page 5: ...h the safe operation procedures of the generator Do not use indoors Humid environments may effect performance of the generator Do not connect it to household appliances directly Always shut down generator before refueling Do not spill when refueling Clean up any spills if they are made Do not smoke when refueling ...
Page 6: ...Components Lifting handle Left enclosure Fuel tank cap Control panel Recoil starter handle Spark plug cover plate Side shield of muffler Right enclosure Air filter cover plate Oil cover plate Muffler Ventilation knob ...
Page 7: ...el Idle switch Oil alarm indicator Overload indicator AC output indicator DC socket AC circuit breaker switch AC socket DC socket USB socket DC protection Grounding terminal 3 in One combination switch ON OFF CHOKE ...
Page 8: ...arm indicator lights up the engine can be restarted only after the oil is filled to an adequate oil level Tip In case the engine is unable to be started turn the combination switch to RUN position and then pull startup handle If oil indicator flashes a few seconds the oil volume is insufficient fill oil and restart it 3 Overload indicator red When the overload indicator lights up the generator has...
Page 9: ...starting current such as compressors submersible pump etc the overload indicator may start to light up for a few seconds when started but this is not due to the failure mentioned earlier If your equipment has variable speeds step up the equipment to full load slowly 4 AC indicator green The AC indicator light should be green when the output is normal 5 DC protection If the current being drawn from...
Page 10: ...with the ECO MODE in the OFF position when connecting devices that have a high starting amp requirement such as air compressors or submersible pumps 7 Fuel tank cap Remove fuel cap by unscrewing it counterclockwise 8 AC recovery When the output is overloaded the generator will protect itself and automatically stop the electrical output If this occurs reduce the electrical load and press the AC rec...
Page 11: ...nal parts of the generator Remove fuel tank cap and add gasoline up to the red indicating line Do not fill past this line Fuel tank capacity 4L or 1 gallon 2 Oil This generator does not come with oil Do not start up the generator without filling with sufficient oil Use SAE 10W 30 oil 3 Place the generator onto a horizontal plane surface 4 Unscrew the knob to remove oil cover plate 5 Unscrew oil di...
Page 12: ...e operation inspection Fuel Check fuel level in fuel tank of the generator add fuel if necessary Oil Check oil level of the generator add oil if necessary Check whether there is any oil leaking Issues when running the generator Check to make sure all breakers and switches are in the correct position Verify the connected devices are not overloading the generator Contact your local dealer if issues ...
Page 13: ...r in the RUN position Tip When pulling the recoil be sure to keep a tight grip to prevent the unit from falling over VI Shutting Down the Generator 1 Turn the combination switch to the OFF position 2 After the generator has completely cooled down turn the entilation knob on fuel tank cap to the OFF position 5 First gently pull recoil cord handle until the cable is hooked tight and then pull with f...
Page 14: ...idity Фr 30 Absolute atmospheric pressure Pr 100kPa Every 30 of increase in relative humidity of air will reduce the power of generator by about 1 5 Every 300 m rising of ASL will reduce the power the generator by about 4 5 2 Generator wiring When the generator is connected to a household power source as a backup power supply must be connected by a professional electrician After connecting the loa...
Page 15: ...ctrical equipment including wires and plugs are in good condition before connecting to the generator Make sure that all loads driven by the generator are within rated load range Make sure that WKH load current is within rated current range of WKH rated socket Tip Make sure that the generator set is grounded and if WKH electrical equipment requires grounding the generator set must be grounded ķ Sta...
Page 16: ...electrical equipment start from large to small according to the output of each electrical device 3 Generator grounding In order to prevent any damage to the generator caused by electric shock or improper electrical application it is recommended that the generator is grounded with a good conductor with insulating sheath Please use grounding wire with sufficient electrical energy capacity Connect on...
Page 17: ...e generator is started connect the battery to the generator Before charging make sure that DC protector has been switched on Start up the generator Connect red conductor of the battery to positive terminal of the battery Connect black conductor of the battery to negative terminal of the battery ATTENTION Make sure that red conductor of the charger is connected to the positive terminal of the batte...
Page 18: ...ectrolyte at least once an hour to prevent the battery from being overcharged WARNING Never connect or disconnect the the battery during charging The spark generated will ignite gas around the battery Battery contains sulfuric acid which is toxic and could cause a fire Please avoid expose to skin eyes and clothing In the case of exposure to sulfuric acid follow these steps External exposure flush ...
Page 19: ...e time but total the power amount shall not exceed rated output power When the total power exceeds the rated power the overload indicator will light up VIII Service and Maintenance Good maintenance and service is the best guarantee for safe efficient and failure free operation In order to keep the generator in good condition you must inspect and maintain it regularly The maintenance schedule is as...
Page 20: ...s Please replace if ecessary Cylinder head piston Remove carbon deposit Displacement 225cc every 125 hours displacement 225cc every 250 hours These items shall be replaced if necessary These items shall be maintained by the dealer authorized by the Company unless the user has proper tools and maintenance ability ATTENTION If unit is used regularly in high temperature or high load oil must be chang...
Page 21: ...death 1 Spark plug inspection Spark plug is an important part of the generator which must be inspected regularly Remove the cover and the spark plug cap of the generator Insert the screwdriver into the sleeve unscrew it counterclockwise and then remove the spark plug Check whether there is discoloration and remove all carbon deposits Check whether there is discoloration on the ceramic cores around...
Page 22: ...roper 3 Replacement of oil WARNING Do not drain the oil immediately after turning off the generator Oil temperature is very high when operating take care to avoid injury 1 Place the generator on a horizontal plane surface start and run it for a few minutes to increase its temperature and then shut down the engine and turn the three in one combination switch knob to OFF 2 Unscrew the knob to remove...
Page 23: ...element 4 Clean foam filter element with cleaning solvent and blow it dry 5 Drip a few drops of oil on foam filter element and squeeze off excess oil The foam filter can be wet but there should not be any oil dripping ATTENTION Be sure not to twist the foam filter forcibly to avoid damage 6 Place foam element into air filter Tip Make sure that the surface of foam filter element is in close contact...
Page 24: ...nob 5 Fuel filter screen WARNING Do not open the fuel tank of the generator in a place where smoking or with flame 1 Remove fuel tank cap and fuel tank filter screen 2 Clean fuel tank filter screen 3 Wipe filter screen dry and put it back into fuel tank 4 Reassemble fuel tank cap ATTENTION Be sure the fuel tank cap is screwed on tight ...
Page 25: ... tank 6 Turn three in one switch to OFF 7 Tighten fuel drain bolt 8 Assemble right enclosure back and tighten bolts 9 After the engine is completely cooled switch off the ventilation knob 10 Unscrew the oil dipstick and drain oil in the crankcase Fill with new oil to the oil limit and then assemble oil dipstick 11 Remove spark plug and pour a bit of clean oil into the combustion chamber Rotate the...
Page 26: ...y Where a warrantable condition exists Tomahawk Power LLC will repair your small off road engine equipment at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE The emissions control system is warranted for two years If any emissions related part on your small engine equipment is defective the part will be repaired or replaced by Tomahawk Power LLC OWNER S WARRANTY...
Page 27: ...d for the remaining warranty period 3 Any warranted part that is scheduled for replacement as required maintenance in your Owner s Manual is warranted for the period of time before the first scheduled replacement date for that part If the part fails before the first scheduled replacement the part will be repaired or replaced by Tomahawk Power LLC according to Subsection 4 below Any such part repai...
Page 28: ...pair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage The following emissions warranty parts for each engine family list is covered For engine families greater than 80cc 1 Fuel Metering System a Gasoline carburetor assembly and its internal components ...
Page 29: ...ion System including a Spark plug b Ignition module coil 4 Catalytic Muffler Assembly if so equipped including a Muffler gasket b Exhaust manifold 5 Crankcase Breather Assembly including a Breather connection tube 6 Miscellaneous items Used in Above Systems including a Switches b Hoses belts connectors and assemblies 7 Fuel tank evaporative emissions control system including a Fuel Tank The warran...
Page 30: ...n less than 10 minutes Compatible with major manufacturer wands 1 Year Product Warranty 1 6 HP Vibratory Concrete Screed Part TVSA H 1 6 HP Honda GX35 Engine Aluminum Magnesium blades available from 8ft 14ft Finish concrete 4X faster than other screed methods 360 adjustable handle placement 3 Year Engine Warranty 1 Year Product Warranty 6 Early Entry Green Concrete Saw Part TFS6H 5 5 HP Honda GX16...
Page 31: ...60 Duty Cycle for extended use Suitable for welding rods from 6010 to 6013 Includes wheel kit for job site portability 2 Year Product Warranty INVERTER SERIES 210 Amp Portable Welder Generator Part TWG210A Steady 50 210 Amp DC welding output 60 Duty Cycle for extended use Suitable for welding rods from 6010 to 7024 Electric Key Start with battery included 2 Year Product Warranty 3 7 Gallon 3HP Bac...
Page 32: ...ds to keep a job site running smoothly the proper equipment and spare parts are needed at the drop of a hat With same day shipping and faster delivery times count on Tomahawk to keep you powered throughout the day With long lasting parts and engines Tomahawk equipment will be the star of your fleet for years to come Visit www tomahawk power com to get started today Power Your World ...
