Toledo ZT-SLIM User Manual Download Page 1

 

ZT-SLIM 

 

Tonnage Load Monitor 

By Toledo Integrated Systems 

User’s Manual 

Summary of Contents for ZT-SLIM

Page 1: ...ZT SLIM Tonnage Load Monitor By Toledo Integrated Systems User s Manual...

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Page 3: ...ZT SLIM User s Manual 2 14 2019...

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Page 5: ...User s Manual 1 Mounting the ZT SLIM UNITS W 2 375 W 1 9 Allow 0 75 space for cables to run through H 4 325 STANDARD 35mm DIN RAIL WIREWAY WIREWAY Allow Minimum 3 0 Space Allow Minimum 3 0 Space ZTSL...

Page 6: ...ZT SLIM Units ZTSLM ZT 4 Pull Tabs The ZT SLIM are compact units with a lot of connections on the top and bottom Use the Pull Tabs to hang the units on the Din Rail as shown while you move the units a...

Page 7: ...ZT SLIM User s Manual 3 Wire Termination The ZT SLIM package comes with wire ferrules of different sizes Use them to terminate all wires They provide strain relief which make the wires connect better...

Page 8: ...ZT SLIM User s Manual 4 DC Power Connection Bottom View 24VDC Input DC Common Earth Chassis Ground ZTSLM ZT 4 Do not apply power until all wiring is done...

Page 9: ...ZT SLIM User s Manual 5 ZTSLM To ZT 4 Connection ZTSLM ZT 4 Bottom View...

Page 10: ...ZT SLIM User s Manual 6 Resolver Connection SHIELD Do not connect SHIELD at the resolver ROTOR PAIR STATOR PAIR STATOR PAIR RESOLVER COS SIN ROT S2 S4 S3 S1 R2 R1 ZTSLM ZT 4 Top View...

Page 11: ...ZT SLIM User s Manual 7 Resolver Dip Switch Settings ZTSLM Set Dip Switches as shown Resolver in Master Mode Resolver in Slave Mode with AMCI Resolver Card...

Page 12: ...ZT SLIM User s Manual 8 Servo Press Direction Signal ZTSLM Top View ZT 4...

Page 13: ...ZT SLIM User s Manual 9 Shutdown Relay Connection TOP VIEW ZTSLM ZT 4...

Page 14: ...ZT SLIM User s Manual 10 Network Connection BOTTOM VIEW Connect to TCP IP Network For Custom Network Only ZTSLM ZT 4...

Page 15: ...ons Bottom Top V C Lg Sm FIL V Voltage for Tonnage Sensors Sm Small Signal Un amplified No Filter Shield Excitation Black Excitation Green Signal White Signal Red 1 Meg Internal Shunt ZTSLM ZT 4 Typic...

Page 16: ...ZT SLIM User s Manual 12 Typical Switch Settings ZTSLM ZT 4 Set Dip Switches as shown...

Page 17: ...ithout the load cells or die in the press Determine the amount of spacers needed with your load cell Cycle the press without load cells to insure correct height 4 Place the load cells in the correct p...

Page 18: ...press capacity See warning below 8 Adjust the gain Run the press for 2 cycles at capacity Compare the tonnage readings in SlimWare with the load cell readings Adjust the GAIN pots Repeat until the Sli...

Page 19: ...ZT SLIM User s Manual Appendix...

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Page 21: ...A proper installation is necessary to produce good results Before installing the sensors please read the appropriate instructions listed below Sensor Placement Page 2 Press Frame Page 3 Pitman Mount...

Page 22: ...Doc 11080 Rev A T400 INSTALLATION PAGE 2...

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Page 25: ...o the press The anti torque washers should go between the screw and the sensor body Torque each 28 x in long socket head cap screw to 150 LB IN or 12 5 LB FT STEP 8 Remove the fixture and repeat Steps...

Page 26: ...ole as in Step 3 Orient the fixture as shown STEP 5 Weld the weld pads to the press member BE SURE TO ONLY WELD THE WELD PADS ON THREE SIDES AS SHOWN A single pass is sufficient Do not remove the fixt...

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