Tokheim QUANTIUM 410 Installation Manual Download

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Document Ref 909342-001
Rev - 11
05/2015

Quantium 410

Installation Manual

Summary of Contents for QUANTIUM 410

Page 1: ...Document Ref 909342 001 Rev 11 05 2015 Quantium 410 Installation Manual ...

Page 2: ...d party injury caused by incorrect use of the product or by attempts to maintain or to repair the product by parties other than those fully trained by Tokheim or by its accredited third party representatives Copyright by Tokheim All intellectual rights arising from accruing to and residing in this manual belong to Tokheim No part of this document may be reproduced in any form without the express w...

Page 3: ...nfo EC TC 10 01 2008 3 3 4 Main Contents revised 10 01 2008 3 1 1 Section 1 Contents revised 10 01 2008 3 1 8 New info added for MID 10 01 2008 3 2 2 Zoning diagram updated 10 01 2008 3 2 3 to 2 6 2 8 2 9 2 13 Removal of Not available at present and THS models removed repagination 10 01 2008 3 2 7 2 10 2 11 2 12 Removal of Not available at present and THS models removed repagination 10 01 2008 3 3...

Page 4: ...Back Cover Change to back cover 24 05 2012 7 1 Front Cover New Photograph 7 2 2 1 1 New zoning diagram Q410 LC Standard Head 7 2 3 1 3 New dimention drawing Q410 LC Standard Head 7 1 5 4 2 New Lifting and placement procedures for Q410 LC Standard Head 06 09 2012 8 2 Revision Record updated 8 3 3 3 4 TQC VGA Q410LC dimension drawings updated 8 4 5 Section 4 9 Access Cable Glands added 8 5 14 to 5 1...

Page 5: ...ed Diesel Models 2 8 2 2 3 Multi Product with Very High Speed Diesel Models 2 9 2 2 4 Master Satellite Models 2 11 2 3 Hydraulic Connections 2 13 2 3 1 Direct Connection 2 13 2 3 2 Flexible Connection Suction only 2 15 2 3 3 Master to Satellite Connection 2 18 2 3 4 Satellite Connection 2 18 2 3 5 Vapour Recovery Connections 2 19 2 4 Electrical Connections 2 23 2 5 Submerged Connections 2 24 3 DRA...

Page 6: ...ework dispensers with direct connection Suction or Submerged 5 10 5 5 3 Pipework dispensers with flexible connection Suction only 5 11 5 5 4 Fitting a Risbridger Check Valve 5 13 5 5 5 Spin On Filter Option 5 13 5 5 6 Pipework VR 5 14 5 5 7 New Submerged Installation 5 14 5 6 Electrical Connections 5 16 5 6 1 Junction Box Wiring 5 16 5 6 2 Communications Wiring in Main Junction Box 5 25 5 6 3 Spec...

Page 7: ...3 AuthorisedTechnicians 1 3 1 4 Contact Information 1 3 1 5 Health Safety 1 3 1 5 1 Safety Checklist 1 3 1 5 2 Duties of the Employees 1 3 1 5 3 Hazards 1 4 1 5 4 Warning Signs 1 5 1 5 5 Personal Protective Equipment PPE 1 6 1 6 Standards Certificates 1 6 1 6 1 Dispenser Marking for theATEX Directive 1 7 1 6 2 Special Conditions for Safe Use 1 8 1 7 MID Dispensers 1 8 ...

Page 8: ...d for reference during the installation and commissioning are listed and contained in this section Section 4 Packaging and Handling This section provides instructions for unpacking and safe handling of the equipment including access to the hydraulic and calculator areas Section 5 Installation The instructions for the correct installation of the equipment are contained within this section Section 6...

Page 9: ...that all workers employed by him obey each and all of the relevant laws directives and other regulations Areas where special caution is required The insides of tanks tubes dome shafts filling shafts change over shafts vessels and dispensers All areas in which fuel vapour that is heavier than air can accumulate e g fuel separator draining shafts low located rooms cellars excavations pipe trenches e...

Page 10: ...er to carry out overall supervision 1 5 3 HAZARDS Prior to starting work the dispenser must be isolated i e entirely disconnected from the mains supply and the mains supply switch locked in the OFF position The submerged pump if applicable and control signals from the dispenser must also be isolated This is done to provide safety for the technician As a further precaution switch off the mains supp...

Page 11: ... WARNING SIGNS The following warning signs are fitted as standard on the dispenser however they may vary according to individual country requirements or customer specifications Do not spill fuel on the ground Visible from both sides of dispenser Stop vehicle engine Visible from both sides of dispenser At Diesel high speed dispensers near the nozzle boots Do not drive away with nozzle in tank Visib...

Page 12: ...he following safety instructions must be adhered to during installation and maintenance procedures Inhalation of petrol vapour must be avoided Suitable precautions must be taken and where necessary respirators used Avoid direct contact of fuel with the skin Use suitable protective clothing protective gloves and or protective hand cream Avoid fuel spills No smoking no naked flames are permitted Lon...

Page 13: ...ss permission fromTokheim and must always use original components or Tokheim retrofit kits Failure to comply with the above will invalidate product conformance with the relevant European Directives and Tokheim will no longer accept product liability 1 6 1 DISPENSER MARKING FOR THEATEX DIRECTIVE The dispenser is labelled by Tokheim in accordance with the requirements of the ATEX Directive This labe...

Page 14: ...ngs are not compromised 1 7 MID Dispensers From mid 2007 Tokheim dispensers may be shipped from European factories in accordance with the Metrological Instruments Directive MID Such dispensers are calibrated and the relevant seals stamped in the factory so that the dispensers are fit for trade immediately upon installation without the need for a local Weights and Measures inspector to put them int...

Page 15: ... 2 2 2 Multi Product with High Speed Diesel Models 2 8 2 2 3 Multi Product with Very High Speed Diesel Models 2 9 2 2 4 Master Satellite Models 2 11 2 3 Hydraulic Connections 2 13 2 3 1 Direct Connection 2 13 2 3 2 Flexible Connection Suction only 2 15 2 3 3 Master to Satellite Connection 2 18 2 3 4 Satellite Connection 2 18 2 3 5 Vapour Recovery Connections 2 19 2 4 Electrical Connections 2 23 2 ...

Page 16: ... The classification of vapour barriers are indicated in the following diagrams The zone classifications shown are always the highest applicable to that location within the dispenser Q410 DISPENSER STANDARD CONFIGURATION 1250 200 200 50 2389 520 200 200 50 200 Zone 1 Zone 2 Zone 1 Zone 1 Zone 1 Zone 2 Zone 2 Zone 2 Zone 2 Zone 2 Zone 1 Calc Head Zone 1 Zone 2 Non hazardous zone 620 Island Level Not...

Page 17: ...TQC VGAMEDIAHEAD CONFIGURATION 1250 200 200 50 2389 520 200 200 50 200 Zone 1 Zone 2 Zone 1 Zone 1 Zone 1 Zone 2 Zone 2 Zone 2 Zone 2 Zone 2 Zone 1 TQC VGA Mediahead Zone 1 Zone 2 Non hazardous zone 620 Note On this drawing all zone 2 areas are external of the dispenser Zone 1 is internal in the dispenser ...

Page 18: ...al Q410 LC DISPENSER STANDARD CONFIGURATION 1265 1250 200 200 200 200 50 74 2389 520 200 200 Zone 1 Zone Zone Zone Zone 2 2 2 2 Zone 2 Zone 2 Zone 1 Zone 1 Zone 2 Non hazardous zone 570 Note On this drawing all zone 2 areas are external of the dispenser Zone 1 is internal in the dispenser ...

Page 19: ...nt the actual positions of the components Note The Schematics show configurations where pumping units are fitted For submerged configurations there would be no pumping units 2 2 1 STANDARD SPEED MODELS Model 1 2 2 2 Basic Model Schematics KEY EPZ TQP RS Pump PAS TQP HS Pump TQM Meter Solenoid Valve Satellite pipe connection A side right EPZ B side left 40 Prod 1 Prod 1 40 ...

Page 20: ... Prod 1 40 EPZ EPZ Blind Side A side right EPZ EPZ B side left 40 Prod 1 40 Prod 3 In case of non preset with EPZ the valves are not needed The valve is needed for Preset or in any case of submerged pump Example shown is B sided left A sided right is also available 40 Prod 2 EPZ EPZ Prod 2 40 B side left 40 Prod 1 40 Prod 3 EPZ EPZ Prod 1 40 Prod 3 40 A side right 40 Prod 2 ...

Page 21: ...t 40 Prod 1 40 Prod 3 In case of non preset with EPZ the valves are not needed The valve is needed for Preset or in any case of submerged pump Example shown is B sided left A sided right is also available 40 Prod 2 EPZ 40 Prod 4 EPZ B side left 40 Prod 1 40 Prod 2 40 Prod 4 EPZ EPZ EPZ Prod 1 40 Prod 2 40 Prod 4 40 A side right 40 Prod 3 Prod 3 40 EPZ ...

Page 22: ...odel HS 1 2 2 2 2 MULTI PRODUCT WITH HIGH SPEED DIESEL MODELS Model HS 2 4 Prod 1 Diesel 80 A side right B side left 80 Prod 1 Diesel In case of non preset with PAS the valves are not needed The valve is needed for Preset or in any case of submerged pumps PAS Option exists to interchange products 1 2 High speed in first coloumn Option exists to interchange products 1 2 High speed in first coloumn ...

Page 23: ... Prod 2 40 Prod 3 40 Diesel Prod 4 80 EPZ EPZ EPZ PAS Option exists to interchange products 1 2 High speed in first coloumn In case of non preset with PAS the valves are not needed Blind Side A side right B side left 130 Prod 1 Diesel PAS Option exists to interchange products 1 2 High speed in first coloumn Blind Side B side left A side right Diesel Prod 1 130 PAS In case of non preset with PAS th...

Page 24: ...In case of non preset with PAS the valves are not needed The valve is needed for Preset or in any case of submerged pumps 130 Prod 2 Diesel A side right B side left Diesel Prod 1 130 PAS PAS PAS PAS 40 Prod 2 Diesel 130 Prod 2 Diesel Diesel Prod 1 130 Diesel Prod 1 40 A side right B side left 2 Diesel nozzles per side connected to 1 pump ...

Page 25: ...2 2 4 MASTER SATELLITE MODELS Model VHSM 1 1 A Side Right Satellite Feed with continuous filling button Blind Side B side left A side right Diesel Prod 1 130 PAS Satellite Feed with continuous filling button Blind Side B side left A side right Diesel Prod 1 130 PAS Model VHSM 1 1 B Side Left ...

Page 26: ... head is always present and needs connection inside Master From Master Dispenser 130 Prod 1 Diesel With continuous filling button B side left Blind Side A side right Double sided does not exist All control valves are in the Master dispenser The display head is always present and needs connection inside Master From Master Dispenser Model VHSM 1 2 Satellite Feed with continuous filling button B side...

Page 27: ...on PLEASE NOTE If the inlet riser pipe has a female connection an adaptor must be used If an adaptor is used the dimensions shown will need to be reduced maximum 36mm GROUNDFRAMES For new installations ensure that the top of the groundframe is level with the height of the finished island including any tiling and or cladding For retrofit installations the fixing points on the existing Q400T groundf...

Page 28: ... Manual M10 Nefit Adaptor optional Plain 1 5 pipe min 200 max 82 78 70 180 201 201 70 200 1 5 pipe with male thread BSP Optional gasket 906960 Female 1 5 adaptor flange 901320 002 M10 82 Direct Connection with Nefit Adaptor option Direct Connection with Adaptor Flange option Submerged ...

Page 29: ...h female thread incl plastic pipes 1 5 Pipe with male thread 2 Pipe with male thread 2 Pipe with female thread 1 5 female thread on flexi Note The rubber cover manchet for the driptray must be lower than the pipe joints thread adaptors 90 50 50 90 Direct connection with Nefit Adaptor Tokheim Shear Valve option Tokheim Shear Valve 901108 optional 70 Nefit Adaptor optional 201 Pipe 903583 optional ...

Page 30: ... Installation Kit 901928 with 1 5 female coupling 70 116 5 90 201 KPS BRUGG Flexwell Installation Kit 940480 with 2 female coupling Filterbox with Special KPG Brugg Connections 70 Flexible Coupling to 1 5 O ring Compression Flange Ø50 Filterbox with Flexible Coupling to 1 5 O Ring Compression Flange ...

Page 31: ...ad Flexi kit 906637 available containing Flexible tube 380mm x 1 5 Flange O ring screws 77 70 214 50 90 Adaptor 903466 001 required for 2 pipe 2 pipe with male thread M6 2x EPZ Internal Filter Flexible Coupling Filterbox with Flexible Coupling to 1 5 Female Thread Flexible Coupling to 1 5 Female Thread Rc 1 5 90 70 ...

Page 32: ...ument Ref 909342 001 Rev 11 Site Preparation Quantium 410 Installation Manual 2 3 4 SATELLITE CONNECTION Ø12 78 Connection Flange Level 201 2 3 3 MASTER TO SATELLITE CONNECTION Connection Flange Level 78 70 Ø12 203 ...

Page 33: ...lexi 900015 022 901596 900758 003 Insulation Sleeve 901320 001 900011 004 901772 901859 Flange 1 78mm M10 Nut Nipple Gasket Underside of dispenser Driptray height 70 Terminate VR pipe 34 5mm below dispenser Fix to driptray Fix to ground frame IMPORTANT Assembly below the shear point must be secured to the ground frame NOT dispenser frame 56 5 NOTE All threads must be sealed using Loctite 577 Weak ...

Page 34: ...ead G1 Underside of dispenser Weak point level with top of ground frame Driptray height 70 Terminate VR pipe 79 5mm below dispenser fixed to securing bracket Clamp fixed to ground frame Clamp 906069 Risbridger Shear Valve IMPORTANT Assembly below the shear point must be secured to the ground frame NOT dispenser frame 97 5 NOTE All threads must be sealed using Loctite 577 ...

Page 35: ... arrester The correct type of flame arrester must be carefully selected Deflagration or detonation arrester dependent upon its position relative to the anticipated end of line Inline type unless it can be guaranteed to be at the end of line during maintenance or after a vehicle collision End of line types will need to be suitable for use with burning alcohol Arrester must be suitable for the corre...

Page 36: ... 901320 001 900011 004 901772 900416 943050 001 903184 903184 Insulation Sleeve Gasket M10 Nut Shear Valve U Clamp U Clamp Flame Arrester G1 G3 4 Nipple Under Clamp Nipple Flange 1 78mm Flange on Dispenser VR Flexi M10x45 Bolt IMPORTANT Assembly below the shear point must be secured to the ground frame NOT dispenser frame Underside of dispenser 70 Driptray height 86 70 Terminate VR Pipe 70mm below...

Page 37: ...and guidance troughs channels or cable trunks have to be carried out in accordance with national technical regulations VR Connection with Risbridger Shear Valve FlameArrester for Ethanol Kit 2 Tokheim Part No 943143 002 Terminate VR pipe 154mm below dispenser 169 5 IMPORTANT Assembly below the shear point must be secured to the ground frame NOT dispenser frame NOTE All threads must be sealed using...

Page 38: ...tium 410 Installation Manual Submerged Connection only with Filterbox without Flexible coupling Submerged Connection with Shear Valve Filterbox only 38 70 Island Level 117 Driptray height G1 5 Shear Valve 901108 NEFIT NUT Pipe 951639 165 2 5 Submerged Connections ...

Page 39: ...a Head From September 2011 3 3 3 1 3 Q410 LC Standard Head 3 4 3 2 GroundFrames 3 5 3 2 1 Retrofit Groundframe 3 5 3 2 2 Direct Connection Groundframe 3 5 3 2 3 Groundframe Part Numbers 3 6 3 3 Ground Plan New Installations only 3 6 3 3 1 Generic DripTray 3 6 3 3 2 Single Product 3 7 3 3 3 Two Product 3 8 3 3 4 Three Product 3 9 3 3 5 Four Product 3 10 3 3 6 Master 3 11 3 3 7 Satellite 3 12 ...

Page 40: ...Ref 909342 001 Rev 11 Drawings Quantium 410 Installation Manual 3 DRAWINGS 3 1 Dispenser Dimensions 520 960 Centre of Handle 1640 370 152 2389 1454 1200 to 5 key 24 820 210 380 1250 620 3 1 1 STANDARD HEAD TO AUGUST 2011 ...

Page 41: ...Ref 909342 001 Rev 11 Page 3 3 Quantium 410 Installation Manual Drawings 3 1 2 TQC VGA MEDIA HEAD FROM SEPTEMBER 2011 152 2389 1556 1200 to 5 key 24 820 210 380 1250 520 620 489 1777 370 505 960 Centre of Handle ...

Page 42: ...Page 3 4 Document Ref 909342 001 Rev 11 Drawings Quantium 410 Installation Manual 3 1 3 Q410 LC STANDARD HEAD ...

Page 43: ...ual Drawings 3 2 GroundFrames 3 2 1 RETROFIT GROUNDFRAME 3 2 2 DIRECT CONNECTION GROUNDFRAME 510 386 386 510 1260 1004 1004 1260 97 97 1 2 VR VR 907448 001 Retrofit 907448 002 Direct Connection Hole group 1 Retrofit Ground plan Hole group 2 Direct Connection Ground plan ...

Page 44: ...7 1043 Side B Left VR 123 3 3 Ground Plan New Installations only 3 3 1 GENERIC DRIPTRAY 3 2 3 GROUNDFRAME PART NUMBERS M ODEL CONFIGURATION GROUND FRAM EPART NUM BER COM M ENTS All Models Suction 907448 002 Without transversal bracket All Models Submerged 907448 002 With transversal bracket to block rigid pipe All Models Suction 946553 For BRUGG risers All Models Suction 946554 For KPS riser All M...

Page 45: ...EL Electrical Supply VR VR per dispenser MODEL HS 1 4 MODEL VHS 1 2 MODEL 1 2 MODEL HS 1 2 Side B Left Side A Right P1 VR EL P1 VR Side B Left Side A Right EL MODEL HS 1 1 SIDE A RIGHT MODEL VHS 1 1 SIDE A RIGHT MODEL HS 1 1 SIDE B LEFT MODEL VHS 1 1 SIDE B LEFT Side A Right Side B Left P1 VR EL Side A Right Side B Left P1 P1 VR EL Side A Right Side B Left P1 P1 VR EL ...

Page 46: ...2 4 MODEL HS 2 4 MODEL 2 2 SIDE B LEFT MODEL HS 2 2 SIDE B LEFT MODEL 2 2 SIDE A RIGHT MODEL HS 2 2 SIDE A RIGHT Side B Left Side A Right P1 VR P2 EL Side B Left Side A Right P1 VR P2 EL Side B Left Side A Right P1 VR P2 EL Key P1 Product 1 P2 Product 2 EL Electrical Supply VR VR per dispenser MODEL VHS 2 4 Side A Right Side B Left P1 P1 VR EL ...

Page 47: ... 3 6 Key P1 Product 1 P2 Product 2 P3 Product 3 EL Electrical Supply VR VR per dispenser P2 Side A Right P1 VR P3 EL MODEL 3 6 MODEL HS 3 6 MODEL 3 3 SIDE B LEFT MODEL HS 3 3 SIDE B LEFT MODEL 3 3 SIDE A RIGHT MODEL HS 3 3 SIDE A RIGHT Side B Left P2 Side A Right P1 VR P3 EL Side B Left P2 Side A Right P1 VR P3 EL Side B Left ...

Page 48: ... Left P3 Side A Right P1 P2 VR P4 EL Side A Right Side B Left P3 P1 P2 VR P4 EL Side A Right Side B Left P3 P1 P2 Key P1 Product 1 P2 Product 2 P3 Product 3 P4 Product 4 EL Electrical Supply VR VR per dispenser MODEL 4 4 SIDE A RIGHT MODEL HS 4 4 SIDE A RIGHT MODEL 4 4 SIDE B LEFT MODEL HS 4 4 SIDE B LEFT MODEL 4 8 MODEL HS 4 8 VR P4 EL ...

Page 49: ...Supply VR VR per dispenser SAT A Satellite Feed Side A SAT B Satellite Feed Side B MODEL VHSM 1 2 MODEL HSM 1 1 SIDE B LEFT MODEL VHSM 1 1 SIDE B LEFT MODEL HSM 1 1 SIDE A RIGHT MODEL VHSM 1 1 SIDE A RIGHT Side A Right Side B Left SAT A VR P1 EL Side A Right Side B Left P1 SAT B VR EL Side A Right Side B Left SAT A P1 SAT B VR P1 EL TO SAT TO SAT TO SAT TO SAT ...

Page 50: ...t Ref 909342 001 Rev 11 Drawings Quantium 410 Installation Manual EL Side A Right SAT VR Side B Left EL Side A Right SAT VR Side B Left Key EL Electrical Supply SAT Satellite Inlet MODEL SAT SIDE B LEFT 3 3 7 SATELLITE ...

Page 51: ...ACKAGING HANDLING 4 2 4 1 Shipping Documentation 4 2 4 2 Packaging 4 2 4 2 1 Unpacking 4 2 4 3 Inventory Inspection 4 2 4 4 Weights 4 3 4 5 Handling 4 3 4 6 Access to the Hydraulic Area 4 4 4 7 Access the Junction Box Connections 4 4 4 8 Access to the Calculator Head 4 5 4 9 Access to the Cable Glands 4 5 ...

Page 52: ...penser beam bridges or blocks All separate components belonging to the same delivery are packed together 4 2 1 UNPACKING When the dispensers arrive at the installation site the unpacked units should be inspected for possible shipping damage If damage is evident it must be reported to the carrier Shipping damage is not covered under the Tokheim warranty policy After checking the equipment the dispe...

Page 53: ...8 hose dispenser 660kg maximum configuration PLEASE NOTE THE ABOVE WEIGHTS ARE APPROXIMATE AND WILL VARY ACCORDING TO OPTIONS FITTED 4 5 Handling The recommended procedure for safe handling of the dispenser is by use of a forklift truck The installer must supply all handling equipment and ensure safe working practice at all times ...

Page 54: ...and remove the hydraulic door completely 6 Place the hydraulic door in a safe position 7 Repeat for opposite side of dispenser as required 8 To re fit the hydraulic door s follow the instructions in reverse 9 Close the dust caps to prevent water or dirt entering the keylock 4 7 Access the Junction Box Connections The following instructions detail the procedure to be followed to allow safe access t...

Page 55: ...nsure the retaining rope electrical and or earth cables remain inside when closing the calculator head door 7 Close the dust caps to prevent water or dirt entering the keylock 4 9 Access to the Cable Glands The following instructions detail the procedure to be followed for the safe removal of the nozzle panel s INSTRUCTIONS 1 Open the hydraulic door on the relevant side of the dispenser 2 Carefull...

Page 56: ...ation Manual 6 Using a 7mm spanner and 7mm nut runner loosen and remove the nut screw and two washers to disconnect the nozzle switch from the nozzle panel 7 Remove the nozzle panel completely and place in a safe position 8 To re fit the nozzle panel follow instructions in reverse ...

Page 57: ...ions 5 10 5 5 1 Installation of TQP HS Pumps 5 10 5 5 2 Pipework dispensers with direct connection Suction or Submerged 5 10 5 5 3 Pipework dispensers with flexible connection Suction only 5 11 5 5 4 Fitting a Risbridger Check Valve 5 13 5 5 5 Spin On Filter Option 5 13 5 5 6 Pipework VR 5 14 5 5 7 New Submerged Installation 5 14 5 6 Electrical Connections 5 16 5 6 1 Junction Box Wiring 5 16 5 6 2...

Page 58: ... made before starting the installation Check that the electric cabling and the piping arrangements have been made in accordance with the Installation drawings in section 3 Where applicable check that the leakage plates have been produced in accordance with the Installation drawing Any differences or defects should be reported to the Installation Supervisor immediately The function of the leakage p...

Page 59: ...es must be carried out Check that the electric cabling and piping arrangements have been made in accordance with the Installation drawing Check the pipes have been flushed before connecting the hydraulic components if necessary contact the tank installer Removal of stop plugs on fuel and vapour recovery pipes Preparation of mounting frame Fitting of seals for cable fuel and vapour recovery pipe ac...

Page 60: ...aterial 3 Using a block of wood or similar carefully lift the dispenser using a forklift truck under the calculator head POSITION THE DISPENSER ON THE ISLAND 4 Position the dispenser over the island and feed the cables up through the electrics hole position in the driptray 5 Ensure the filter boxes are directly above the fuel supply risers then carefully lower the dispenser onto the island Note Do...

Page 61: ...or socket to loosen and remove the two nearside bolts securing the dispenser to the transport pallet 2 Position the forks of a suitable forklift to the lifting slots in the driptray Carefully insert the forks stopping prior to reaching the two far side securing bolts Note For slot dimensions please refer to dimension drawing in Section 3 1 3 Q410 LC 3 Remove the two far side securing bolts Insert ...

Page 62: ...the forklift 6 With the dispenser now secure remove the retaining ratchet straps Ensure that the area around the dispenser is clear of all personnel then slowly remove the forklift and move it away from the dispenser 7 Follow the instructions in section 5 4 3 to secure the dispenser to the ground using the two remaining mounting holes 8 Using a rust preventative fluid such as Waxoyl professional 1...

Page 63: ...t between leak plate and island or alternatively cradle or between integrated drip tray and island or alternatively cradle as per instruction hereafter Apply suitable fuel resistant sealant on the surface of the leak plate integrated drip tray apply suitable fuel resistant sealant around fixing holes on the island as per below sketch sealant represented by blue line ...

Page 64: ...r to the groundplan drawings in section 3 for mounting hole positions TYPICAL FIXING INTO CONCRETE NO GROUNDFRAME TYPICAL FIXING INTO TOKHEIM GROUNDFRAME WASHER min thickness 2mm min dia 25mm Underside of dispenser driptray M12 ANCHOR BOLT FOR CONCRETE high tensile 100 Min depth into concrete 100mm M12 BOLT high tensile Tokheim groundframe Underside of dispenser driptray WASHER min thickness 2mm m...

Page 65: ...8 are also provided in the base frame as alternative or additional earth connection points Earthing requirements are dependent upon the number of earth conductors provided one per power cable and the types of cable used For example where steel wire armour cables or MICC are used in conjunction with the appropriate termination glands no supplementary specific earth cable is likely to be required Wh...

Page 66: ...required adapters should be fitted to the supply pipes Note The maximum pressure must not exceed 3 5 bar 5 5 1 INSTALLATION OF TQP HS PUMPS IMPORTANT INFORMATION DO NOT INSTALL TQP HS PUMPS 80 OR 130 LPM IN SERIES ON THE SAME SUCTION LINE SEPARATE SUCTION LINES ARE REQUIRED AS EXAMPLES SHOW BELOW 5 5 2 PIPEWORK DISPENSERS WITH DIRECT CONNECTION SUCTION OR SUBMERGED The Installer is responsible for...

Page 67: ...ould then be fitted between the fuel supply risers and the filter box SUCTION PUMPS WITH EXTERNAL FILTER BOX ONLY 1 Remove the protective covers on the fuel supply riser pipe and on the filter box WARNING BEWARE OF FUEL SPILLAGE 2 Cut the rubber manchet to suit the riser pipe diameter and fit over the pipe to cover the hole in the driptray 3 Apply a sealant compound to the fuel supply riser and to...

Page 68: ... socket tighten the two screws on the flange 11 Repeat steps 1 to 10 for each hydraulic position as required TQP RS PUMPS WITH INTERNAL FILTER ONLY 1 If the riser pipe is not 1 5 diameter male thread then an adaptor will need to be fitted by the Installer 2 Fit the female end of the flexible connection to the male thread on the fuel supply pipe in the ground and tighten using a large adjustable sp...

Page 69: ...suring the following procedures are carried out correctly using the recommended Wix 24027 filter 1 Within the hydraulics section locate the spin on filter housing and ensure all valves are in the closed position Horizontal 2 Remove the filter from its packaging and apply a film of oil around the gasket 3 Carefully place it in the housing and begin to tighten by hand until the gasket has made conta...

Page 70: ...t put under strain trapped or twisted then connect VR flexi pipe to the VR pipe 5 5 7 NEW SUBMERGED INSTALLATION Depending on the dispenser an additional plate at the end of the hydraulic cabinet to balance the dispenser during installation may be required This is fitted in production on specific configurations only it is left in place once the dispenser is installed Description of Parts 4 When th...

Page 71: ...ispenser until it sits on the groundframe Note no risk that the nefit pipes will collide with the shear valves as it is inserted deep enough inside the filter pots 3 Untighten the Nefit nut 4 Slide down the Nefit pipe 5 Screw the Nefit pipe into the Shear valve 6 Tighten the Nefit nut WARNING BELOW INSTALLATION PROCEDURE MUST BE STRICTLY FOLLOWED WITH THE NEW SUBMERGED ...

Page 72: ...s The maximum number of forecourt cables required will be One power cable for motor power supply One power cable for calculator supply One two cable s for dispenser communications One cable for speaker optional One ethernet CAT5 cable per side for OPT communications optional One cable per submerged pump control signals where applicable ELECTRONICS AND LIGHTING PROTECTION Tokheim recommends a 2 pol...

Page 73: ...nction box are Gland size 6 11mm must be tightened to a torque of 114Nm Gland size 10 13mm must be tightened to a torque of 35Nm Gland size 14 17mm must be tightened to a torque of 70Nm Ensure that all cables terminating in the M2000T Junction Box are securely fastened to the dispenser frame adjacent to the box The wiring in the main junction box will vary according to different models and options...

Page 74: ... or single product 130 litre min dispensers 16 amp for MPD 130 litre min dispensers Note 1 Motor Electronics Lighting Protection Note 1 CALC MCB CALC POWER 3x1 5mm cable The number of motors varies Always connect to the furthest left terminal i e furthest left L1 furthest left L2 furthest left L3 Jumper sizes and positions vary for different amounts of motors Motor Wiring MOTORS CALC N N TERMINALS...

Page 75: ...of motors Tokheim recommends the use of a 2 P Lockable Type D MCB 16 amp for all single product dispensers and 2 product 40 80 dispensers 20 amp for all other MPD single product implies one riser position Calculator Lighting may share a common supply cable and link L4 to L5 N4 to N5 Single Phase Alternative CALC L4 L5 N N L4 L5 941939 002 Rev 2 CALC MCB LIGHT HEATER MCB Note 2 Note 3 LIGHT HEATER ...

Page 76: ...mains box FORECOURT WIRING Note 1 Motor Electronics Lighting Protection Tokheim recommends the use of a 3 P N Lockable Type D MCB 6 amp for submerged pumps 10 amp for 40 80 MPD pumps or single product 130l min pumps 16 amp for MPD 130l min pumps PE MOTOR CALCULATOR LIGHT HEATER POWER 7x1 5mm cable Note 2 NOTE 1 MCB L1 L1 L1 L2 L2 L2 L3 L3 L3 MOTORS L1 L2 L3 L4 L5 N PE N N L4 L5 CALC LIGHTS HEATER ...

Page 77: ...rthest left L3 etc Jumper sizes and positions vary for different amounts of motors Motor Electronics Lighting Protection Tokheim recommends the use of a 3 P N Lockable Type D MCB 10 amp for 40 80 MPD dispensers or single product 130 litre min dispensers 16 amp for MPD 130 litre min dispensers CONTROL SIGNAL 7x0 75mm cable SUB 6A 1 2 3 4 5 6 4 5 6 4 5 6 1 2 3 SUB PUMP Key 1 SUB 1 2 SUB 2 3 SUB 3 4 ...

Page 78: ...COURT WIRING TO SATELLITE LEFT TO SATELLITE RIGHT DISPLAY RIGHT 8x0 75mm PVC cable NOZZLE LEFT BUTTON 4x1 5mm PVC cable DISPLAY LEFT 8x0 75mm PVC cable NOZZLE RIGHT BUTTON 4x1 5mm PVC cable 1 2 3 4 5 6 4 5 6 Key 1 RN01 2 RBU1 3 VBU 4 LN01 5 LBU1 6 VBU 1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 SHIELD 1 2 3 4 5 6 7 8 SHIELD 1 2 3 4 5 6 7 8 941939 004 Rev 1 ...

Page 79: ...nstallation Satellite 1 2 3 Key 1 N01 2 BU1 3 VBU 941939 006 Rev 2 NOZZLE BUTTON 4x1 5mm PVC cable DISPLAY 8x0 5mm PVC cable KIOSK EQUIPMENT FORECOURT WIRING TERMINALS INSIDE MAIN JUNCTION BOX IN SATELLITE SHIELD 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 ...

Page 80: ...Fire Detection 2 1 2 3 4 5 6 7 8 TERMINALS INSIDE ADDITIONAL BERNSTEIN JUNCTION BOX KIOSK EQUIPMENT FORECOURT WIRING Tilt Detection and or Fire Detection 6x0 5mm 902675 016 Rev 1 Fire Tilt Detection in additional Junction Box Audio Option in additional Junction Box AUDIO INPUT 4x0 5mm shielded pyro cable SHIELD 1 2 3 4 5 6 7 8 L AUDIO L AUDIO R AUDIO R AUDIO KIOSK EQUIPMENT FORECOURT WIRING TERMIN...

Page 81: ...1 2 3 4 5 6 7 8 screen screen 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 RX TX GND not used not used 82D 2 core screened cable screen screen SCREEN 2 core screened cable 5 6 7 8 1 2 3 4 5 6 7 8 R R L L 1 2 3 4 screen 4 core screened cable RIGHT LEFT M32 ZSR 5 6 7 8 screen 1 2 3 4 IL IH OL OH screen 1 2 3 4 5 6 7 8 LT LT LR LR 4 core screened cable 4 core screened cable DRESSER AUTOTANK Post Oct 2006 up to 4 ...

Page 82: ...screen LT LT LR 5 6 7 8 1 2 3 4 LR RR RR RT RT EPS TATSUNO 4 core screened cable 5 6 7 8 1 2 3 4 Low Lev R Low Lev L Aut Man 24V Prod Pos GND TTC TTD screen 8 core screened cable LOG screen NUOVO PIGNONE RxB 1 RxA 1 TxB 1 TxA 1 RxB 2 RxA 2 TxB 2 TxA 2 5 6 7 8 1 2 3 4 8 core screened cable 900140 Rev 12 3 Installation cable Pre Oct 2006 8 terminals 8 terminals Installation cable 5 1 5 6 7 2 3 8 4 6...

Page 83: ...mms location Mains Section Main Junction Box M2000 M2000T Comms Section 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 5 6 3 SPECIAL DISPENSER CONFIGURATIONS With certain combinations of options additional junction boxes may be required X2 X2 Connection Strip mounted in Junction Box mains Coding signals on X2 are calculator signals RB RA TB TA 1 2 3 4 5 6 7 8 GND EPSI INTERFACE screen screen screen screen 8 core...

Page 84: ...n Junction Box and the dispenser communications are housed as follows Option Combination Main Junction Box Additional Junction Box 1 Additional Junction Box 2 Fire Tilt Detection non EPS Comms DIT Fire Tilt Detection non EPS Comms DIT None None Fire Tilt Detection EPS Comms DIT Fire Tilt Detection EPS Comms DIT Comms None Fire Tilt Detection EPS Comms DIT Audio Fire Tilt Detection EPS Comms Audio ...

Page 85: ...ensers or single product 130 litre min dispensers 16 amp for MPD 130 litre min dispensers Motor Electronics Lighting Protection 6A CALC DIT MCB CALC POWER 3x1 5mm cable 6A VIDIUM MCB VIDIUM POWER 3x1 5mm cable The number of motors varies Always connect to the furthest left terminal i e furthest left L1 furthest left L2 furthest left L3 Jumper sizes and positions vary for different amounts of motor...

Page 86: ...0 Installation Manual OPT Power Supply 230V connection To OPT power supply 1 2 3 4 green yellow 5x1 5mm Loop wires 1 2 3 and 4 through Ferrite Not for Crypto VGA bk15 black 1x1 5mm bk15 5 T1 black bk15 4 T1 black 2 1 3 4 green yellow 5x1 5mm 2 x 230VAC from mains box ...

Page 87: ...r supply 1 2 3 4 green yellow 5x1 5mm Loop wires 1 2 3 and 4 through Ferrite blue green yellow To filter 230Vac for transformer WWC power FIRE DETECTION STANDARD Capillary Thermostat 3x1 5mm green yellow green yellow 2 1 1 2 5 4 3 6 7x1 5mm BU15 Blue 1x1 5mm BU15 1 blue W664 black 2 1 3 4 green yellow 5x1 5mm 2x230Vac from mains box ...

Page 88: ...t Fuse F5 6 3A for Vidium Fuse F4 1 6A WWC Rail Assy 942762 W1164 black W1229 black brown brown blue blue green yellow green yellow 230Vac power Vidium side A 230Vac power Vidium side B Vidium Audio Button Vidium Button Side A Vidium Button Side B white white brown brown Terminals 2 x 2 way on option rail ...

Page 89: ... Payment and OPT Lamp brown blue green yellow W1171 black Fuse F5 6 3A for OPT Lamps and Vidium Fuse F4 1 6A WWC Rail Assy 942761 green yellow W1228 black brown brown blue blue green yellow green yellow 2 1 3 4 230Vac power Vidium Side A 230Vac power Vidium Side B 2 x 230VAC from Mains Box 5 x 1 5mm OPT Lamp ...

Page 90: ...nd Heater Heater blue green yellow brown Fuse F6 6 3A Heater W1178 black W1208 black Fuse F5 6 3A Vidium Fuse F4 1 6A WWC Rail Assy 942760 green yellow 2 1 3 4 brown brown blue blue green yellow green yellow 230Vac power Vidium Side A 230Vac power Vidium Side B 2 x 230VAC from Mains Box 5 x 1 5mm ...

Page 91: ...Document Ref 909342 001 Rev 11 Page 5 35 Quantium 410 Installation Manual Installation This page is intentionally blank ...

Page 92: ...spenser 6 2 6 1 1 Programming the Dispenser 6 2 6 1 2 Dispenser Functions 6 2 6 1 3 Testing the Dispenser 6 3 6 2 Calibration of the Dispenser 6 3 6 2 1 Mechanical Calibration of the Meter 6 4 6 2 2 Electronic Calibration of the MPE Pulser 6 5 6 2 3 Temperature Compensation Function 6 7 6 3 Final Checks 6 8 6 4 Handing over to the Station Manager 6 8 ...

Page 93: ...ies are in correct working order 6 1 1 PROGRAMMING THE DISPENSER Refer to separate WWC T1 User Manual for more detailed information If permitted use the User Access Keypad UAK to place the dispenser s in Stand alone Mode and enter the unit prices Alternatively use the UAK to place the dispenser in Self Service Mode Re program the console for the new dispenser The unit prices will be communicated a...

Page 94: ...lay Read the measurement on the calibrated container If the fuel dispensed into the container is above or below the calibration line i e greater or less than the 20 litres dispensed then the meter must be adjusted to ensure Weights Measures W M compliance Note W M regulations vary according to different countries 6 2 Calibration of the Dispenser If the meter is fitted with an enhanced pulser for e...

Page 95: ...0 05 then balance the error by adjusting both screws equally Adjust in a clockwise direction to reduce the amount of fuel delivered i e if the fuel in the container is greater than the reading on the calculator display Adjust in an anti clockwise direction to increase the amount of fuel delivered i e if the fuel in the container is less than the reading on the calculator display Note each click pe...

Page 96: ...isplayed Press 7 to change to ON Press F4 to save and continue The next parameter TC will turn the TC function on or off Press F4 to enter TC sub menu Default OFF is displayed Press F4 to save and continue IMPORTANT TC must be OFF if EC is to be performed The first screen is displayed for a few seconds Check the software version is 01 07 or higher The UAK checks for connected devices then alternat...

Page 97: ...Read the volume displayed on the calculator and enter into the UAK using the numeric keys Press F4 to save and continue If the difference is within acceptable limits i e 0 5 then a new calibration factor will be calculated and stored and CALIBRATION OK is displayed Read the volume displayed on the calibrated container and enter into the UAK using the numeric keys Press F4 to save and continue If t...

Page 98: ...y options 90 unleaded 90 750kg m3 95 unleaded 95 750kg m3 98 unleaded 98 755kg m3 D iesel diesel 833kg m3 LPG LPG 537kg m3 Or enter density value for different fuel type using the numeric keys Press F4 to save and continue Press F4 to continue Default OFF is displayed Press 7 to change to ON IMPORTANT TC must be OFF if EC is to be performed Press F1 several times until the main menu is displayed P...

Page 99: ...ion 6 4 Handing over to the Station Manager Explain to the Station Manager the working of the dispenser s and train him in their use according to the User Manual Together with the Station Manager go through the Acceptation checklist to check that everything has been delivered as ordered and is in good condition Both the Service Engineer Technician and Station Manager must sign the checklist The St...

Page 100: ...Quantium 410 Installation Manual Commissioning Document Ref 909342 001 Rev 11 Page 6 9 This page is intentionally blank ...

Page 101: ...PPER CLAD CABLE MPE EC ENHANCED PULSER METER ELECTRONIC CALIBRATION MPE TC ENHANCED PULSER METER TEMPERATURE CALIBRATION OPT OUTDOOR PAYMENT TERMINALS SAT SATELLITE TQC TOKHEIM QUALITY CALCULATOR TQM TOKHEIM QUALITY METER TQP HS TOKHEIM QUALITY PUMP HIGH SPEED TQP RS TOKHEIM QUALITY PUMP REGULAR SPEED UAK USER ACCESS KEYPAD VHS VERY HIGH SPEED VHSM VERY HIGH SPEED MASTER VR VAPOUR RECOVERY W M WEI...

Page 102: ... U T O M A T I C B L A D E L I N D U S T R I E W E G5 5 5 3 1A DB L A D E L T H EN E T H E R L A N D S T E L 3 14 9 73 8 95 5 5 F A X 3 14 9 73 8 19 5 0 7 W E S TP I T K E R R OI N D U S T R I A LE S T A T E D U N D E ED D 53 R T S C O T L A N D U N I T E DK I N G D O M T E L 4 4 0 1 3 8 25 9 8 0 0 0 F A X 3 3 0 1 3 8 25 9 8 0 1 7 R O U T ED ES O L I E R S B P2 6 8 1 4 5 4 0G R E N T H E V I L L E...

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