TOHATSU BFT 115A Owner'S Manual Download

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MAINTENANCE

ENGINE COVER
LOCK CABLE
(LEFT SIDE)

THROTTLE ARM/
SHIFT ARM/PIVOT
PLATE/NEUTRAL
SWITCH/CLICK
ARM ROLLER

ENGINE COVER
CABLE (FRONT)

ENGINE COVER LOCK
LEVER/OPEN SHAFT

COVER LOCK BOLTS

ENGINE
COVER
LOCK CABLE
(RIGHT SIDE)

SWIVEL SHAFT

LOWER CYLINDER
BUSH/COLLAR

UPPER CYLINDER
PIN/BUSH

TILT SHAFT THREAD

TILT LOCK LEVER

Summary of Contents for BFT 115A

Page 1: ...EN OWNER S MANUAL FR MANUEL DE L UTILISATEUR ES MANUAL DEL PROPIETARIO DE BENUTZERHANDBUCH BFT 115A 150A ...

Page 2: ...OWNER S MANUAL Original instructions BFT115A 150A ...

Page 3: ... 2013 Honda Motor Co Ltd PGM FI is a trademark of Honda Motor Co Ltd registered in Japan and other countries ...

Page 4: ...ing words and symbols Here s what they mean Indicates serious injury or death WILL result if instructions are not followed Indicates a strong possibility that serious personal injury or death may result if instructions are not followed Indicates a possibility that personal injury or equipment damage could result if instructions are not followed Indicates that equipment or property damage could res...

Page 5: ...pes according to the shaft length and the rotating direction of the propeller shaft Model BFT115A BFT150A Type LD LU XU XD LU XU Transom Height 508 mm 20 0 in Shaft Length 635 mm 25 0 in Standard Rotating Propeller Shaft Power Trim Tilt TYPE CODE Example X D Destination D General Export U Europe Transom Height L 508 mm 20 0 in X 635 mm 25 0 in ...

Page 6: ...all types Record the frame and engine serial numbers for your reference Refer to the serial numbers when ordering parts and when making technical or warranty inquiries The frame serial number is stamped on a plate attached on the right side of the stern bracket Frame serial number The engine serial number is stamped on the upper right side of the engine Engine serial number Side mount type R1 type...

Page 7: ...ency Stop Switch Clip 25 Tilt Lock Lever 26 Trim Tab 26 Anode 26 Cooling Water Check Hole 27 Cooling Water Intake Port 27 Engine Cover Latch 27 Tachometer optional equipment 28 NMEA Interface Coupler 28 5 INSTALLATION 29 Transom Height 29 Location 30 Installation Height 30 Outboard Motor Installation 31 Outboard Motor Angle Inspection Cruising 32 Battery Connections 33 Remote Control Installation ...

Page 8: ... 75 9 STOPPING THE ENGINE 76 Emergency Engine Stop 76 Normal Engine Stop 76 10 TRANSPORTING 78 Fuel Line Disconnection 78 Transporting 78 Trailering 79 11 CLEANING AND FLUSHING 80 12 MAINTENANCE 81 Tool Kit and Owner s Manual 82 Spare Emergency Stop Switch Clip optional equipment 82 Maintenance Schedule 83 Engine Oil 85 Spark Plugs 87 Lubrication 92 Fuel Filter 94 Water Separator 97 EMISSION CONTR...

Page 9: ...e engine Know how to stop the engine quickly in case of emergency Understand the use of all controls Do not exceed the boat manufacturer s power recommendation and be sure that the outboard motor is properly mounted Never permit anyone to operate the outboard motor without proper instruction Before operating the outboard motor familiarize yourself with all laws and regulations relating to boating ...

Page 10: ...g operation and remain hot for a while after stopping Contact with hot engine components can cause burns and may ignite some materials Avoid touching a hot engine or exhaust system Allow the engine to cool before performing maintenance or transporting Carbon Monoxide Poisoning Haz ard Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing exhaust can cause loss of consci...

Page 11: ... serious injury Read the labels and safety notes and precautions described in this manual carefully If a label comes off or becomes hard to read contact your TOHATSU outboard motor dealer for a replacement READ OWNER S MANUAL general export types except european types READ OWNER S MANUAL GEAR SHIFTING european types ...

Page 12: ...onformity CONTENT OUTLINE in this Owner s Manual Year code D E F G H J Year of manufacture 2013 2014 2015 2016 2017 2018 1 Model name 2 Engine family name 3 Year code 4 Rated power 5 Dry mass weight with propeller without battery cable 6 Country of manufacture 7 Frame number 8 Manufacturer and address 9 Name and address of authorized representative 1 2 3 4 5 6 7 8 9 ...

Page 13: ...COOLING WATER CHECK HOLE SPARK PLUG OIL LEVEL DIPSTICK FLUSH PLUG CONNECTOR ENGINE OIL DRAIN BOLT inside cover ANODE TRIM TAB JUNCTION BOX FUSES OIL FILLER CAP INTERFACE COUPLER POWER TILT SWITCH TILT LOCK LEVER GEAR OIL DRAIN FILL SCREW EXHAUST PORT WATER OUTLET PORT COOLING WATER INTAKE PORT GEAR OIL LEVEL CHECK SCREW FRAME SERIAL NUMBER ...

Page 14: ...ITCH CLIP BUZZER inside CONTROL LEVER FRICTION ADJUSTER EMERGENCY STOP SWITCH LANYARD EMERGENCY STOP SWITCH CLIP INDICATORS Oil pressure Overheat ACG PGM FI FAST IDLE LEVER ENGINE SWITCH ENGINE SWITCH KEY EMERGENCY STOP SWITCH FAST IDLE BUTTON POWER TRIM TILT SWITCH PANEL MOUNT TYPE R2 type REMOTE CONTROL LEVER POWER TRIM TILT SWITCH NEUTRAL RELEASE LEVER ...

Page 15: ...CH EMERGENCY STOP SWITCH LANYARD INDICATORS Oil pressure Overheat ACG PGM FI ENGINE SWITCH KEY EMERGENCY STOP SWITCH DUAL OUTBOARD MOTOR TYPE REMOTE CONTROL LEVERS POWER TRIM TILT SWITCH RIGHT POWER TRIM TILT SWITCH LEFT FAST IDLE BUTTON for TOP MOUNT DUAL type SWITCH PANEL optional equipment for PANEL MOUNT TOP MOUNT SINGLE type EMERGENCY STOP SWITCH CLIP ...

Page 16: ...13 COMPONENT IDENTIFICATION TACHOMETER optional equipment TRIM METER optional equipment TRL Trolling CONTROL SWITCH PANEL optional equipment TRL Trolling CONTROL SWITCH Common ...

Page 17: ...Moving the lever further from the FORWARD position will increase the throttle opening and the boat forward speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE position i e approximately 30 from the NEUTRAL position engages the gear into reverse Moving the lever further from the REVERSE position will increase the throttle opening and the boat reverse spe...

Page 18: ...the FORWARD position will increase the throttle opening and the boat forward speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE position i e approximately 35 from the NEUTRAL position engages the gear into reverse Moving the lever further from the REVERSE position will increase the throttle opening and the boat reverse speed Remote Control Lever R2 typ...

Page 19: ...t forward speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE position i e approximately 35 from the NEUTRAL position engages the gear into reverse Moving the lever further from the REVERSE position will increase the throttle opening and the boat reverse speed Remote Control Lever R3 type FORWARD NEUTRAL REVERSE REMOTE CONTROL LEVER DUAL TYPE SINGLE TYP...

Page 20: ...3 type the engine switch locates at the center of the control panel Key positions START to start the engine ON to run the engine after starting OFF to stop the engine IGNITION OFF Do not leave the engine switch ignition switch ON key in ON position when the engine is not running as the battery will discharge The starter motor will not work unless the remote control lever is in the NEUTRAL position...

Page 21: ...l lever will not move unless the fast idle lever is in the lowest position Lower the fast idle lever to the lowest position to decrease the fast idle Fast Idle Button R2 type Pushing the fast idle button turn the remote control lever forward Keep turning the lever forward The throttle opens and the engine speed increases after the lever passed the shift point Note that the gearshift mechanism does...

Page 22: ...e fast idle button is pushed once and then released after the remote control lever is moved The PGM FI indicator turns on and the buzzer sounds when the engine control system is faulty The ACG indicator turns on and the buzzer sounds when the charging system is faulty Fast Idle Button R3 type NEUTRAL REMOTE CONTROL LEVER FAST IDLE BUTTON FORWARD REVERSE Push PGM FI Indicator Buzzer side mount type...

Page 23: ...when the engine cooling circuit is faulty The engine speed slows down this time Water Separator Buzzer The water separator buzzer sounds when water has accumulated in the water separator Oil Pressure Indicator Buzzer side mount type GREEN OILPRESSURE INDICATOR panel mount top mount types OIL PRESSURE INDICATOR GREEN BUZZER BUZZER Overheat Indicator Buzzer side mount type RED RED BUZZER OVERHEAT IN...

Page 24: ...cceleration speed stability and maintain optimum fuel consumption The outboard motor trim angle of 4 to 16 is the angle when the outboard motor is installed on the boat at 12 Excessive trim tilt angle during operation can cause the propeller to raise out of the water and cause propeller ventilation and engine over revving Excessive trim tilt angle can also damage the water pump R1 type REMOTECONTR...

Page 25: ...icates the trim angle of the outboard motor Refer to the trim meter when using the power trim tilt switch to achieve proper boat performance The outboard motor trim angle of 4 to 16 is the angle when the outboard motor is installed on the boat at 12 Power Tilt Switch outboard motor pan The power tilt switch located on the outboard motor pan is a convenience switch for tilting the outboard motor fo...

Page 26: ...motor manually turn the manual relief valve under the left stern bracket no more than 1 or 2 turns counterclockwise using a screwdriver After tilting the outboard motor turn the manual relief valve clockwise securely Check that no person is under the outboard motor before carrying out this position because if the manual relief valve is loosened turned counterclockwise when the outboard motor is ti...

Page 27: ...trols Emergency Stop Switch Lanyard Clip The emergency stop switch clip must be engaged with the engine stop switch or the engine will not start When the emergency stop switch clip becomes disengaged with the emergency stop switch the engine will stop immediately R1 type STOP STOP EMERGENCY STOP SWITCH R2 R3 types EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH LANYARD EMERGENCY STOP SWITCH CLIP ...

Page 28: ...verboard and is not able to operate the outboard motor Spare Emergency Stop Switch Clip A spare emergency stop switch clip is provided on the remote control box R2 R3 types A spare emergency stop switch clip does not come with R2 R3 type A spare emergency stop switch clip is available from your outboard motor dealer A spare emergency stop switch clip can be stored in the tool bag see page 82 R1 ty...

Page 29: ...led to the side while running at full speed adjust the trim tab so that the boat runs straight ahead Loosen the tightening bolt and turn the trim tab right or left to adjust see page 69 Anode The anode metal is a sacrificed metal which protects the outboard motor from corrosion Do not paint the anode It deteriorates the function of the anode metal which can lead to rust and corrosion damage to the...

Page 30: ...g the engine check at the cooling water check hole whether the cooling water is circulating through the engine Cooling Water Intake Port The engine cooling water is drawn into the engine through this port Engine Cover Latch Pull the engine cover latch to remove the engine cover COOLING WATER CHECK HOLE COOLING WATER INTAKE PORT each side ENGINE COVER LATCH ...

Page 31: ...evolutions per minute NMEA Interface Coupler The NMEA2000 interface coupler can provide information regarding engine speed fuel consumption and various warnings to an existing NMEA2000 network via an optional interface cable Contact your dealer for more information TACHOMETER NMEA INTERFACE COUPLER ...

Page 32: ...our area for the Y OP User Optional Parts equipments installation and operation Applicable Boat Select the boat suitable for the engine power Engine power BFT115A 84 6 kW 115 PS BFT150A 110 3 kW 150 PS Power recommendation is indicated on most of the boats Do not exceed the boat manufacturer s power recommendation Damage and injury may result Transom Height Select the outboard motor which is corre...

Page 33: ...The water level must be at least 100 mm 4 in above the anticavitation plate otherwise the water pump may not receive sufficient cooling water and the engine will overheat Adverse effect to the engine can occur if the installation position of the outboard motor is too low Trim tilt down the outboard motor with the boat fully loaded and stop the engine Check that the idle port is 150 mm 5 9 in or mo...

Page 34: ...ccording to the material of the boat Consult with an authorized TOHATSU outboard motor dealer Install the outboard motor securely Loosely mounted outboard motor can result in accidental loss of the outboard motor and damage and injury to the equipment and personnel Before installing the outboard motor on the boat hang the outboard motor with the hoist or equivalent devise by attaching the three li...

Page 35: ...to plow The trim angle differs according to the combination of the boat outboard motor and propeller and the operating conditions Adjust the outboard motor so that it is perpendicular to the water surface i e axis of the propeller is parallel with the water surface Outboard Motor Angle Inspection Cruising INCORRECT CAUSES BOAT TO SQUAT INCORRECT CAUSES BOAT TO PLOW CORRECT GIVES MAXIMUM PERFORMANC...

Page 36: ...othing Keep flames and sparks away and do not smoke in the area ANTIDOTE If electrolyte gets into your eyes flush thoroughly with warm water for at least 15 minutes and call a physician immediately POISON Electrolyte is poison ANTIDOTE External Flush thoroughly with water Internal Drink large quantities of water or milk Follow with milk of magnesia or vegetable oil and call a physician immediately...

Page 37: ...mage the battery charging system in the outboard motor Do not disconnect the battery cables while the engine is running Disconnecting the cables while the engine is running will damage the outboard motor s electrical system Do not place the fuel tank near the battery Battery cable extension Extending the original battery cable will cause the battery voltage to drop due to the increased length of t...

Page 38: ...lation The control box is available in three types as shown Select the most suitable control box for your outboard motor considering the installation position operationability etc of the control box See an authorized TOHATSU outboard motor dealer for further information TOP MOUNT TYPE CONTROL BOX AND SWITCH PANEL FOR SINGLE OUTBOARD MOTOR TYPE PANEL MOUNT TYPE CONTROL BOX AND SWITCH PANEL TOP MOUN...

Page 39: ...trol box to the outboard motor along the cable routing Recommended cable length is 300 450 mm 11 8 17 7 in longer than the measured distance Set the cable along the predetermined route and be sure that it is long enough to the route Connect the cable to the engine and be sure it is not kinked bent sharp pulled taut or interfered while steering Do not bend the remote control cable as sharp as its r...

Page 40: ...l acceleration top speed excellency in terms of economy and cruising comfort and it assures longer engine life as well Consult with your authorized TOHATSU outboard motor dealer for proper propeller selection Fuel Line Connection Connect the fuel line to the tank and the outboard motor Follow the boat manufacturer s instructions Gasoline is extremely flammable and gasoline vapor can explode causin...

Page 41: ... look around and underneath the engine for signs of oil or gasoline leaks To remove pull the engine cover latch and lift the engine cover straight up To install place the engine cover on the outboard motor and push down evenly When reinstalling the covers make sure not to jam the wire harnesses in between the covers and engine case Do not operate the outboard motor without the engine cover Exposed...

Page 42: ...ce category SG SH or SJ Motor oils classified SG SH or SJ will show this designation on the container SAE 10W 30 is recommended for general use Inspection and Refilling 1 Position the outboard motor vertically and remove the engine cover 2 Remove the oil level dipstick and wipe with a clean rag 3 Reinsert the dipstick all the way in then pull it out and read the level If near or below the lower le...

Page 43: ...the fresh engine oil see page 85 for replacement interval and procedure 4 Install the engine cover and lock it securely Do not overfill the engine oil Check the engine oil after refilling Excessive engine oil as well as the insufficient oil could cause damage to the engine OIL FILLER CAP ...

Page 44: ...n a milky appearance Unburned fuel mixes with the oil increasing the volume of oil The engine oil deteriorates becomes less efficient as a lubricant and causes an engine malfunction Frequent starting and stopping without allowing the engine to warm up Fuel Check the fuel level and refill if necessary Do not fill the fuel tank above the UPPER LIMIT Refer to the boat manufacturer s instructions Use ...

Page 45: ... to use a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by TOHATSU There are two types of gasohol one containing ethanol and the other containing methanol Do not use gasohol that contains more than 10 ethanol Do not use gasoline containing more than 5 methanol methyl or wood alcohol and that does not also contain co solvents and corrosion inh...

Page 46: ... an authorized TOHATSU outboard motor dealer for propeller selection Keep the spare washer castle nut and cotter pin with you on your boat Engine speed varies according to the propeller size and the boat condition Use of the outboard motor outside the full throttle speed range will adversely affect the engine and cause a serious problem Use of the correct propeller assures powerful acceleration to...

Page 47: ...ER SEPARATOR Remote Control Lever Friction R2 type To increase friction CONTROL LEVER FRICTION ADJUSTER To decrease friction To decrease friction To increase friction CONTROL LEVER FRICTION ADJUSTER Check whether the remote control lever moves smoothly Friction of the remote control lever can be adjusted by turning the control lever friction adjuster right or left R3 type To increase friction To d...

Page 48: ...ry and clean the terminals see page 101 Batteries produce explosive gases If ignited an explosion can cause serious injury or blindness Provide adequate ventilation when charging CHEMICAL HAZARD Battery electrolyte contains sulfuric acid Contact with eyes or skin even through clothing may cause severe burns Wear a faceshield and protective clothing Keep flames and sparks away and do not smoke in t...

Page 49: ...or from corrosion damage it must be exposed directly to the water whenever the outboard motor is in use Replace the anodes when they have been reduced to about two thirds of their original size or if they are crumbling The possibility of corrosion damage is increased if the anode is painted over or allowed to deteriorate Parts materials which should be installed on board Owner s Manual Tool kit Sp...

Page 50: ... starting the engine Do not touch the priming bulb with the engine running or when tilting up the outboard motor The vapor separator could overflow Starting the Engine R1 type The exhaust contains poisonous carbon monoxide Do not start the engine in a poor ventilation area such as in a boat house To prevent damage to the outboard from overheating never run the engine with the propeller out of wate...

Page 51: ...riously injure the operator passengers or bystanders Always properly attach the lanyard before starting the engine The engine will not start unless the emergency stop switch clip is engaged with the emergency stop switch A spare emergency stop switch clip is provided on the remote control box 2 Set the remote control lever in the NEUTRAL position The engine does not start unless the remote control...

Page 52: ...re running the starter motor again Do not turn the engine switch key to the START position while the engine is running The Neutral Starting System prevents the engine from being started unless the control lever is set in the N neutral position even though the engine is cranked by the starting engine 5 After starting check whether the cooling water is flowing out of the cooling water check hole Amo...

Page 53: ... and the oil pressure indicator light does not turn ON consult with an authorized TOHATSU outboard motor dealer 7 Warm up the engine as follows Above 5 C 41 F run the engine for at least 3 minutes Below 5 C 41 F run the engine for at least 5 minutes at approx 2 000 min 1 rpm Failure to completely warm up the engine will result in poor engine performance If the engine is not properly warmed up befo...

Page 54: ...he operator Be sure to install the emergency stop switch clip to the emergency stop switch on the remote control box as well as on the switch panel If the operator does not attach the emergency stop switch lanyard and is thrown from his seat or out of the boat the out of control boat can seriously injure the operator passengers or bystanders Always properly attach the lanyard before starting the e...

Page 55: ...the key allowing it to return to the ON position The starter motor consumes a large amount of current Do not therefore run it continuously for more than 5 seconds at a time If the engine does not start within 5 seconds wait at least 10 seconds before running the starter motor again Do not turn the engine switch key to the START position while the engine is running START ON START ENGINE SWITCH KEY ...

Page 56: ...f the cooling water check hole Amount of water flowing out of the check hole might vary due to the thermostat operation but this is normal If water does not flow out or if steam comes out stop the engine Check to see if the screen in the cooling water intake port is obstructed and remove foreign materials if necessary Check the cooling water check hole for clogging If water still does not flow out...

Page 57: ...5 C 41 F run the engine for at least 5 minutes at approx 2 000 min 1 rpm Failure to completely warm up the engine will result in poor engine performance If the engine is not properly warmed up before raising the engine speed the warning buzzer and overheat indicator may activate and the engine speed will be automatically reduced The cooling system may freeze in areas where the temperature reaches ...

Page 58: ...utes Run the outboard motor up to a maximum of 2 000 to 3 000 min 1 rpm or 10 to 30 throttle opening Next 60 minutes Run the outboard motor up to maximum of 4 000 to 5 000 min 1 rpm or 50 to 80 throttle opening Short bursts of full throttle are acceptable but do not operate the outboard motor continuously at full throttle Next 8 hours Avoid continuous full throttle operation 100 throttle opening D...

Page 59: ...e remote control lever approximately 30 toward the FORWARD or REVERSE position to engage the desired gear Moving the remote control lever further from approximately 30 will increase throttle opening and boat speed The remote control lever will not move unless the neutral release lever is pulled up Gear Shifting R1 type Pull up NEUTRALRELEASE LEVER MAXIMUM OPENING NEUTRAL FORWARD NEUTRAL REVERSE NE...

Page 60: ...r move the remote control lever approximately 35 toward the FORWARD or REVERSE position to engage the desired gear Moving the remote control lever further from approximately 35 will increase throttle opening and boat speed The remote control lever will not move unless the neutral release lever is pulled up REMOTE CONTROL LEVER NEUTRAL RELEASE LEVER REMOTE CONTROL LEVER NEUTRAL FORWARD REVERSE NEUT...

Page 61: ...RD or REVERSE position to engage the desired gear When the boat is mounted with the two outboard motors hold the remote control lever in the center as shown and operate the right and left levers simultaneously Moving the remote control lever s further from approximately 35 will increase throttle opening and boat speed REMOTE CONTROL LEVER DUAL TYPE REMOTE CONTROL LEVERS REMOTE CONTROL LEVER FORWAR...

Page 62: ...switch on the remote control lever and trim the outboard motors at the lowermost position 2 With the outboard motors trimmed at the lowermost position adjust the trim angle of the right and left outboard motors using the switch on the remote control lever simultaneously Cruising R1 type POWERTRIM TILT SWITCH R2 type LOWERMOST POSITION POWER TRIM TILT SWITCH dual type POWER TRIM TILT SWITCH LEFT RI...

Page 63: ...ween 4 500 min 1 rpm and 6 000 min 1 rpm BFT150A between 5 000 min 1 rpm and 6 000 min 1 rpm If you feel that the engine speed jumped up when the hull jumped or at ventilation cruise the boat by returning the throttle to the slow speed side See Propeller Selection page 37 for a relation between the propeller and the engine speed Do not operate without the engine cover Exposed moving parts could ca...

Page 64: ...pm You can adjust the engine speed by 50 min 1 rpm every time you press the switch once You will hear a short buzz The engine speed can be adjusted within the range of 650 900 min 1 rpm Continuing to press the switch will not decrease or increase the engine speed beyond the lower 650 min 1 rpm or higher 900 min 1 rpm limit If you try to do this a short buzz sounds twice The throttle may be operate...

Page 65: ...m tilt system operates when the switch is pressed and it stops when the switch is released To trim up slightly press on UP momentarily but securely To trim down slightly press on DN down in the same manner Trimming the Outboard Motor 72 TILT ANGLE TRIM ANGLE when transom angle is 12 VERTICAL LINE 16 0 4 0 12 POWER TRIM TILT SWITCH Press UP to raise bow Press DN to lower bow POWER TRIM TILT SWITCH ...

Page 66: ...rns to reduce the possibility of propeller ventilation Improper outboard motor trim angle can result in an unstable steering condition When cruising A Into a high wind trim the outboard motor down slightly to lower the bow and improve boat stability B With a tail wind trim the outboard motor up slightly to raise the bow and improve boat stability C Through rough waves do not trim the outboard moto...

Page 67: ...re for the other types With the outboard motor trimmed low the trim meter will read as shown To raise the bow increase the outboard motor trim angle by pressing the UP portion of the power trim tilt switch With the outboard motor trimmed high the trim meter will read as shown To lower the bow decrease the outboard motor trim angle by pressing the DN down portion of the power trim tilt switch BOW T...

Page 68: ...up simultaneously when you mount the dual type outboard motor 1 Move the remote control lever to the NEUTRAL position and stop the engine 2 Press the UP of the power trim tilt switch and tilt the outboard motor to the best position in compliance R1 type R3 type single type R2 type POWER TRIM TILT SWITCH dual type LEFT RIGHT POWER TRIM TILT SWITCH POWER TRIM TILT SWITCH POWER TRIM TILT SWITCH ...

Page 69: ...ne from the outboard motor before tilting the outboard motor 1 Raise the outboard motor as full as it goes using the power trim tilt switch 2 Move the tilt lock lever to the LOCK position and lower the outboard motor until the lock lever contacts the stern bracket 3 Press the DN down of the power trim tilt switch and fully shorten the trim rods 4 To tilt down raise the outboard motor as far as it ...

Page 70: ... trim angle of the right and left outboard motors using the switch Power Tilt Switch outboard motor pan When you are away from the power trim tilt switch on the control lever side you can operate the power tilt switch on the outboard motor side The switch operation is the same as that of the power trim tilt switch on the remote control lever side Do not operate this power tilt switch on the outboa...

Page 71: ... a screwdriver After tilting up down manually close the manual relief valve to lock the outboard motor in the position Check that no person is under the outboard motor before carrying out this operation because if the manual relief valve is loosened turned counterclockwise when the outboard motor is tilted up the outboard motor will suddenly tilt down The manual relief valve must be tightened secu...

Page 72: ...htly turn the steering wheel for both right and left turns to determine the amount of effort required If less effort is required to make left turns Loosen the trim tab tightening bolt and turn the rear end of the trim tab toward the left Tighten the bolt securely If less effort is required to make right turns Loosen the trim tab tightening bolt and turn the rear end of the trim tab toward the righ...

Page 73: ...e malfunction is corrected the engine speed will increase gradually If the engine overheats the engine will stop in 20 seconds after the engine protection system will limit engine speed Each warning system of PGM FI ACG oil pressure overheat and water contamination is activated as described in the following table Engine Protection System Engine Oil Pressure Overheat Water Contamination PGM FI and ...

Page 74: ...ESPONDING SYSTEM At starting ON 2 sec ON 2 sec ON ON 2 sec With the engine switch key turned on ON 2 times During operation ON OFF OFF OFF OFF Low oil pressure OFF OFF OFF OFF ON continuously Overheat ON ON OFF OFF ON continuously ACG warning ON OFF ON OFF alternating ON and OFF at long intervals PGM FI warning ON OFF OFF ON alternating ON and OFF at long intervals Water contamination ON OFF OFF O...

Page 75: ...tivated after 30 seconds return to the closest boat landing and contact your closest authorized TOHATSU outboard motor dealer When the overheat warning system is activated 1 Return the remote control lever to the N neutral position immediately Check to see if water is flowing out of the cooling water check hole 2 If water is flowing out of the cooling water check hole continue idling for 30 second...

Page 76: ...thorized TOHATSU outboard motor dealer When the PGM FI activated 1 Consult with an authorized TOHATSU outboard motor dealer When the ACG warning system is activated 1 Check the battery see page 45 If the battery is OK consult with an authorized TOHATSU outboard motor dealer When the water separator buzzer sounds 1 Check the water separator for water contamination If water is accumulated clean them...

Page 77: ...icial material which helps to protect the outboard motor from corrosion Painting or coating the anodes will lead to rust and corrosion damage to the outboard motor There are also 2 small sacrificial anodes in the water passages of the engine block Shallow Water Operation Excessive trim tilt angle during operation can cause the propeller to raise out of the water and cause propeller ventilation and...

Page 78: ... in N neutral and tilt it up so its propeller is above the water s surface If the propeller of the stopped motor is left in the water it may turn as the boat moves through the water causing a reverse flow of water from the exhaust side This reverse flow will happen if the stopped engine s propeller is in the water its gearshift is in R reverse and the boat is moving forward Reverse flow can cause ...

Page 79: ...he emergency stop switch is operating properly R1 type EMERGENCY STOP SWITCH LANYARD STOP STOP EMERGENCY STOP SWITCH LANYARD EMERGENCY STOP SWITCH CLIP R2 R3 types Normal Engine Stop 1 Move the remote control lever s to the NEUTRAL position After sailing with the throttle fully open cool down the engine by running it at the idle speed for a few minutes NEUTRAL NEUTRAL REMOTE CONTROL LEVER R1 type ...

Page 80: ... key is turned to OFF push the emergency stop switch to stop the engine 3 When the boat is not use remove and store the engine switch key If you are using a portable fuel tank disconnect the fuel line if you will be storing or transporting the outboard motor OFF ENGINE SWITCH KEY ENGINE SWITCH KEY EMERGENCY STOP SWITCH ENGINE SWITCH R1 type R2 R3 types OFF ...

Page 81: ... fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before storing or transporting the outboard motor Do not smoke or allow flames or sparks where fuel is drained or stored Transporting When transporting the outboard motor on a vehicle perform the following 1 Remove the engine cover see page 38 2 Set the hoist hooks against the lifting eyes and hang the outboard motor t...

Page 82: ...rmal running position Do not trailer or transport the boat with the outboard motor in the tilted position The boat or outboard motor could be severely damaged if the outboard motor drops The outboard motor should be trailered in the normal running position If there is insufficient road clearance in this position then trailer the outboard motor in the tilted position using an outboard motor support...

Page 83: ...ngine before performing the cleaning and flushing 1 Disconnect the fuel line from the outboard motor 2 Tilt down the outboard motor 3 Clean and wash the outside of the outboard motor with fresh water 4 Remove the flush plug connector from the outboard motor 5 Install the water hose joint commercially available 6 Connect a fresh water hose to the water hose joint 7 Turn on the fresh water supply an...

Page 84: ...carbon monoxide gas exposure can cause loss of consciousness and may lead to death Be sure to reinstall the engine cover if it was removed before starting the engine Lock the engine cover latch securely see page 38 If the engine must be run make sure there is water at least 100 mm 4 in above the anticavitation plate otherwise the water pump may not receive sufficient cooling water and the engine w...

Page 85: ...ch Clip optional equipment A spare emergency stop switch clip does not come with R2 R3 type see page 25 A spare emergency stop switch clip is available from your outboard motor dealer Always carry a spare emergency stop switch clip onboard The spare clip may either be stored in the tool bag or in an easily accessible location on the boat OWNER S MANUAL TOOL BAG 19 mm EYE WRENCH SPARK PLUG WRENCH 6...

Page 86: ... 6 months or 100 hrs Every year or 200 hrs Every 2 years or 400 hrs Refer to page Engine oil Check level o 39 Change o o 85 Gear case oil Change o 2 o 2 Engine oil filter Replace o 2 ACG belt Check adjust o 2 Throttle linkage Check adjust o 2 o 2 Idling speed Check adjust o 2 o 2 Valve clearance Check adjust o 2 Spark plug Check adjust Replace o 87 91 Propeller and cotter pin Check o 43 Anode meta...

Page 87: ...ed or damaged take it to your servicing dealer for replacement before using your outboard 9 Replace the fuel line if there are signs of leaks cracks or damage Each use After use First month or 20 hrs Every 6 months or 100 hrs Every year or 200 hrs Every 2 years or 400 hrs Refer to page Thermostat Check o 2 Fuel line Check o 8 46 Replace Every 2 years if necessary 2 9 Battery and cable connection C...

Page 88: ...il filter is replaced Recommended Oil SAE 10W 30 engine oil or equivalent API Service category SG SH or SJ Engine Oil Change Drain the oil while the engine is still warm to assure rapid and complete draining 1 Position the outboard motor vertically and remove the engine cover Remove the oil filler cap 2 Push the drain plug cover lever and remove the cover while pulling the cover backward at an ang...

Page 89: ...2 mm wrench and drain the engine oil Install a new sealing washer and drain bolt and tighten bolt securely 6 Refill to the upper level mark on the oil level dipstick with the recommended oil 7 Install the dipstick securely DRAIN PLUG COVER GUIDE DRAIN PLUG COVER GUIDE SEALING WASHER GUIDE DRAIN PLUG COVER DRAIN BOLT OIL LEVEL DIPSTICK UPPER LEVEL MARK LOWER LEVEL MARK ...

Page 90: ...environment We suggest you take it in a sealed container to your local service station for reclamation Do not throw it in the trash or pour it on the ground Wash your hands with soap and water after handling used oil Spark Plugs To ensure proper engine operation the spark plug must be properly gapped and free of deposits The spark plug becomes very hot during operation and will remain hot for a wh...

Page 91: ...attery negative terminal 2 Unlock and remove the engine cover see page 38 3 Remove the two clips from the upper part of the under cover grommet To remove the clips raise the inner part of each clip with a screwdriver then pull out the clips Do not try to remove the clip with force without raising the inner part of the clip Otherwise it can damage the clip and or under cover UNDER COVER GROMMET UND...

Page 92: ...ve the wire connector easily 7 Disconnect the wire connector from the ignition coil by pushing on the lock tab and pulling on the connector Pull on the plastic connector not the wires 8 Remove the ignition coil by pulling it up slightly Take care not to give an impact or drop the ignition coil Replace the ignition coil if dropped it 9 Use the spark plug wrench and 19 mm eye wrench to remove the sp...

Page 93: ...d to prevent cross threading 13 After the spark plugs are seated tighten with a spark plug wrench to compress the washers If installing new spark plugs tighten 1 2 turn after the spark plugs seat to compress the washers If reinstalling used spark plugs tighten 1 8 1 4 turn after the spark plugs seat to compress the washers The spark plugs must be securely tightened An improperly tightened plug can...

Page 94: ...dium spark plugs are the same as the standard spark plugs These spark plugs have an iridium coated center electrode Be sure to observe the following when servicing iridium spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulated objects or dirt replace the spark plug with a new one The cleaning of the iridium spark plugs consult with your serving dealer unless the ...

Page 95: ...e anticorrosion grease to the following parts Apply anticorrosion oil to pivot surfaces where grease cannot penetrate Lubricate more frequently when used in salt water THROTTLE LINK PIVOT PLATE ENGINE COVER BRACKET PTT THRUST RECEIVER THROTTLE ROD LINK TILT BRACKET TILT SHAFT SWIVEL CASE PROPELLER SHAFT ...

Page 96: ...SHIFT ARM PIVOT PLATE NEUTRAL SWITCH CLICK ARM ROLLER ENGINE COVER CABLE FRONT ENGINE COVER LOCK LEVER OPEN SHAFT COVER LOCK BOLTS ENGINE COVER LOCK CABLE RIGHT SIDE SWIVEL SHAFT LOWER CYLINDER BUSH COLLAR UPPER CYLINDER PIN BUSH TILT SHAFT THREAD TILT LOCK LEVER ...

Page 97: ...line vapor can explode causing serious injury or death Do not smoke or allow flames or sparks in your working area KEEP OUT OF REACH OF CHILDREN Always work in a well ventilated area Be sure that any fuel drained from the outboard motor is stored in a safe container Be careful not to spill fuel when replacing the filter Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the are...

Page 98: ...strainer assembly Before removing the filter pinch the fuel tubes on each side of filter using tube clips to prevent fuel leakage 2 Remove the three screws and separate the fuel strainer cup from the strainer body 3 Thoroughly clean the strainer cup and replace with a new fuel filter 4 Reassemble the strainer body and the cup using new O rings STRAINER TIGHTENING TORQUE 3 4 N m 0 35 kgf m 2 5 lbf ...

Page 99: ...sition 7 Prime the engine using the primer bulb see page 47 Check for fuel leaks Repair any fuel leaks if necessary If loss of power or hard starting is found caused by excessive water or sediment accumulated in the fuel filter inspect the fuel tank Clean the fuel tank if necessary FUEL FILTER STRAINER BRACKET SUSPENSION STRAP STRAINER CUP ALIGNMENT POSITION ...

Page 100: ...H OF CHILDREN Always work in a well ventilated area Be sure that any fuel drained from the outboard motor is stored in a safe container Be careful not to spill fuel when cleaning the water separator Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Cleaning 1 Remove the engine cover see page 38 2 Remove the suspension strap from the w...

Page 101: ...d install the water separator assembly 8 Reinstall the water separator in the reverse order of removal 9 Squeeze and release the priming bulb to fill the vapor separator and check for fuel leaks Repair any fuel leaks if necessary If the buzzer sounds water or sediment accumulation is found to be caused by excessive water or sediment accumulated in the water separator cup inspect the fuel tank Clea...

Page 102: ... subjected to sunlight Carbon monoxide dose not react in the same way but it is toxic Problems that May Affect Outboard Motor Emissions If you are aware of any of the following symptoms have the outboard motor inspected and repaired by your authorized TOHATSU Dealer 1 Hard starting or stalling after starting 2 Rough idle 3 Misfiring or backfiring during acceleration 4 Poor performance driveability...

Page 103: ...rotective clothing Keep flames and sparks away and do not smoke in the area ANTIDOTE If electrolyte gets into your eyes flush thoroughly with warm water for at least 15 minutes and call a physician immediately POISON Electrolyte is poison ANTIDOTE External Flush thoroughly with water Internal Drink large quantities of water or milk Follow with milk of magnesia or vegetable oil and call a physician...

Page 104: ...ry the battery thoroughly 3 Connect the battery positive cable to the battery positive terminal then the battery negative cable to the battery negative terminal Tighten the bolts and nuts securely Coat the battery terminals with grease When disconnecting the battery cable be sure to disconnect at the battery negative terminal first To connect connect at the positive terminal first then at the nega...

Page 105: ...ties Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result Disconnect the battery cable at the battery negative terminal before replacing the fuse Failure to do so may cause a short circuit BLOWN FUSE FUSE PULLER FUSE HOLDER 45 JUNCTION BOX LID SPARE FUSES 10A 15A 30A RELAYS Do not remove the relays FUSE PULLER FUSES 10A 15A 30A F...

Page 106: ...se holder 4 Push a new fuse into the clips 5 Reinstall the junction box lid and the engine cover 6 Reconnect the battery DESIGNATED FUSE 10A 15A 30A ACG Fuse Disconnect the battery cable at the battery terminal before checking or replacing the ACG fuse Replacement A spare fuse is located in the fuse holder 1 Stop the engine 2 Remove the engine cover 3 Remove the junction box lid see page 102 4 Rem...

Page 107: ...verse sequence to removal 3 Tighten the castle nut with your hand first until the propeller has no play Then tighten the castle nut again with a tool until the groove in the castle nut aligns with the cotter pin hole Note that this tool is not included in the tools that come together with the outboard motor 4 Be sure to replace the cotter pin with a new one Install the thrust washer with the groov...

Page 108: ...107 3 Change the engine oil see page 85 If there was water in the engine crankcase or if the used engine oil showed signs of water contamination then a second engine oil change should be performed after running the engine for 1 2 hour 4 Remove the spark plugs see page 87 Operate the starter to expel water from the engine s cylinder 5 Pour a teaspoon of engine oil into each spark plug hole to lubri...

Page 109: ...as water in the engine crankcase or the used engine oil showed signs of water contamination then a second engine oil change should be performed after running the engine for 1 2 hour If the engine starts and no mechanical damage is evident continue to run the engine for 1 2 hour or longer be sure the water level is at least 100 mm 4 in above the anticavitation plate 8 As soon as possible take the o...

Page 110: ...m coverage by the warranty To avoid this please strictly follow these recommendations Only use specified gasoline see page 41 Use fresh and clean gasoline To slow deterioration keep gasoline in a certified fuel container If long storage more than 30 days is foreseen drain fuel tank and vapor separator Vapor Separator Draining Gasoline is extremely flammable and gasoline vapor can explode causing s...

Page 111: ...he position until the gasoline stops flowing After draining the gasoline completely return the outboard motor to the vertical position 7 After draining thoroughly tighten the drain screw securely 8 Clamp the drain tube on the front bracket clamp Engine Oil 1 Change the engine oil see page 85 2 Remove the spark plugs see page 87 and remove the clip from the emergency stop switch 3 Pour 1 2 teaspoon...

Page 112: ...ot smoke in the area ANTIDOTE If electrolyte gets into your eyes flush thoroughly with warm water for at least 15 minutes and call a physician immediately POISON Electrolyte is poison ANTIDOTE External Flush thoroughly with water Internal Drink large quantities of water or milk Follow with milk of magnesia or vegetable oil and call a physician immediately KEEP OUT OF REACH OF CHILDREN 1 Disconnect...

Page 113: ...racket to stand and secure the outboard motor with bolts and nuts Store the outboard motor in a well ventilated area free from direct sunlight and humidity Vertical transport or storage Attach the stern bracket to a stand Horizontal transport or storage Rest the outboard motor on a cushion of protective material Do not place the outboard motor on its side during a prolonged period of storage If yo...

Page 114: ...4 DISPOSAL To protect the environment do not dispose of this product battery engine oil etc carelessly by leaving them in the waste Observe the local laws and regulations or consult your dealer for disposal ...

Page 115: ...intake port Spark plug has improper heat range Replace the spark plug see page 87 91 Faulty water pump Thermostat clogged Faulty thermostat Cooling water passage clogged Exhaust gas invades cooling system Consult with an authorized TOHATSU outboard motor dealer Oil pressure warning system comes on Oil pressure indicator does not come on Oil pressure warning buzzer sounds Engine speed decreases Eng...

Page 116: ...nds again consult with an authorized TOHATSU outboard motor dealer PGM FI warning system comes on PGM FI indicator comes on PGM FI warning buzzer sounds intermittently PGM FI warning system is faulty Consult with an authorized TOHATSU outboard motor dealer ACG warning system comes on ACG indicator comes on ACG warning buzzer sounds intermittently Battery voltage is too high or low Check the batter...

Page 117: ...ication Specified oil Engine API standard SG SH SJ SAE 10W 30 Gear case API standard GL 4 SAE 90 Hypoid gear oil Oil capacity Engine Without oil filter replacement 6 5 L 6 9 US qt 5 7 Imp qt With oil filter replacement 6 7 L 7 1 US qt 5 9 Imp qt Gear case 0 98 L 1 04 US qt 0 86 Imp qt D C output 12V 40A Cooling system Water cooling with thermostat Exhaust system Water exhaust Spark plugs ZFR6K 11 ...

Page 118: ...brication Specified oil Engine API standard SG SH SJ SAE 10W 30 Gear case API standard GL 4 SAE 90 Hypoid gear oil Oil capacity Engine Without oil filter replacement 6 5 L 6 9 US qt 5 7 Imp qt With oil filter replacement 6 7 L 7 1 US qt 5 9 Imp qt Gear case 0 98 L 1 04 US qt 0 86 Imp qt D C output 12V 40A Cooling system Water cooling with thermostat Exhaust system Water exhaust Spark plugs ZFR6K 1...

Page 119: ... MODEL BFT115A BFT150A CONTROL SYSTEM R Remote control R Remote control Sound pressure level at operator s ears 2006 42 EC ICOMIA 39 94 80 dB A 80 dB A Uncertainty 2 dB A 2 dB A Measured sound power level Reference to EN ISO3744 Uncertainty Vibration level at hand arm 2006 42 EC ICOMIA 38 94 Not Exceed 2 5 m s2 Not Exceed 2 5 m s2 Uncertainty ...

Page 120: ...117 17 EC DECLARATION OF CONFORMITY CONTENT OUTLINE ...

Page 121: ...118 EC DECLARATION OF CONFORMITY CONTENT OUTLINE ...

Page 122: ...119 EC DECLARATION OF CONFORMITY CONTENT OUTLINE ...

Page 123: ...120 EC DECLARATION OF CONFORMITY CONTENT OUTLINE ...

Page 124: ...121 EC DECLARATION OF CONFORMITY CONTENT OUTLINE ...

Page 125: ... Outline 117 Emergency Stop Switch 24 Switch Lanyard Clip 24 Switch Spare Clip 25 82 EMISSION CONTROL SYSTEM 99 Engine Cover Latch 27 Removal Installation 38 Oil Change 85 Level Inspection 40 Refilling 40 Storage 108 Protection System 70 ACG Warning System 70 Anodes 75 Oil Pressure Warning System 70 Overheat Warning System 70 Over rev Limiter 75 PGM FI Warning System 70 Water Contamination Warning...

Page 126: ...stallation 31 Storage Position 110 Over rev Limiter 74 Overheat Indicator Buzzer Function 20 Operation 70 P PGM FI Indicator Buzzer Function 19 Operation 70 Power Tilt Switch Function 22 Operation 67 Power Trim Tilt Switch Function 21 Operation 59 Pre operation Checks 39 Battery 45 Engine Oil 40 Fuel 41 Other Checks 46 Spare Parts 46 Propeller and Cotter Pin Inspection 43 Remote Control Lever Fric...

Page 127: ...e 107 Submerged Outboard Motor Servicing 105 Switch Panel 12 T Tachometer 28 Tilt Lock Lever 26 Tilting the Outboard Motor 65 Tool Kit and Owner s Manual 82 Trailering 79 Transom Height 29 Transporting 78 Trim Meter Function 22 Operation 64 Trim Tab Function 26 Adjustment 69 Trimming the Outboard Motor 62 Troubleshooting Warning System Comes On 112 TRL Trolling Control Switch Function 23 Operation...

Page 128: ...125 MEMO ...

Page 129: ...OWNER S MANUAL BFT115A 150A ...

Page 130: ...CORPORATION Address 5 4 AZUSAWA 3 CHOME ITABASHI KU TOKYO 174 0051 Phone 81 3 3966 3117 FAX 81 3 3966 2951 URL www tohatsu co jp EN OWNER S MANUAL FR MANUEL DE L UTILISATEUR ES MANUAL DEL PROPIETARIO DE BENUTZERHANDBUCH BFT 115A 150A BFT 115A 150A 000 00000 0 Printed in Japan 36ZX1T00 00X36 ZX1 T000 ...

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TOHATSU BFT 115A, Owner'S Manual

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