TMG A1-DBS Instruction Manual Download

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Safety

Unsafe practices and other important information are emphasized in this manual.
Warnings are emphasized by means of special signs.

2.1. Important information

Always read the manual before using the valve!

Expressions used in this manual;

PAY

ATTENTION!

Displays important information

WARNING!

Indicates that special procedures must be followed to avoid serious personal injury

CAUTION!

Indicates that special procedures must be followed to avoid damage to the valve.

NOTE!

Indicates important information to simplify or clarify procedures.

Symbols used in this manual;

General warning

Caustic agents

Cutting danger

Summary of Contents for A1-DBS

Page 1: ...1 Instruction manual AR MA 002 E01...

Page 2: ...2 TMG Holland b v Solcamastraat 41 9262 ND SUAMEER 31 0 511 521290 e mail info tmghollandbv nl www tmghollandbv nl...

Page 3: ...1 Unpacking intermediate storage 8 3 2 Disassembly 8 4 Install and operation 9 4 1 Required tools 9 4 2 Welding instructions 9 4 3 Mounting the CBS 10 5 Maintenance 11 5 1 General maintenance 11 5 2...

Page 4: ...4 AR AR CBS A1 DBS N1 DS N3 DS 1 General 1 1 Type of Valves Shut off Valve Divert Valve Reducing Valve Reducing Aseptic Sanitairy Sanitaity Cone Shut off Shut off Divert Valve Valve Valve...

Page 5: ...5 1 2 Coding of Valves...

Page 6: ...alve Expressions used in this manual PAY ATTENTION Displays important information WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that spe...

Page 7: ...re starting maintenance check that the valve with pipe lines are still hot Do not perform any maintenance on the hot valve Before starting maintenance disconnect compressed air line If present disconn...

Page 8: ...pment if necessary Step 3 Remove possible packing materials from the valve ports Step 4 Inspect the valve for any transport damage 3 2 Disassembly The valve is assembled complete When the body of the...

Page 9: ...th weld edge chamfer Body and ferrule must be welded into the pipe system according to ISO 3834 certification When the Body is installed the Actuator can be mounted with the CBS Make sure that the O r...

Page 10: ...in figure A Clamp the CBS in the vise as shown Connect the air supply to the Actuator at P1 Carefully place the Actuator with the adapter over the stem so that the guide ring in adapter is not damage...

Page 11: ...ssembled in the field without disassembling the valve body Make sure the air system is turned off Remove the air hose from the Actuator Remove the Try clamp Carefully lift the actuator with CBS Be car...

Page 12: ...ing tensioner counterclockwise Unscrew the Adapter from the Actuator Body by turning it counterclockwise Carefully pull the spring tensioner with piston and spring out of the Actuator Body The spring...

Page 13: ...rings and Seat Use Maintenance kit AR MK 002 Mount the new seat 50 on the Piston 160 Mount the new O rings 60 on the Stem 130 Mount the new O ring 0 in the Adapter 170 Mount the new Guide strips 80 a...

Page 14: ...he CBS Mounting Actuator with CBS to Valve body Mount the new O ring 100 from maintenance kit to CBS Carefully insert the Actuator with CBS into the Valve Body Check whether the CBS hangs loosely in t...

Page 15: ...ld Materialen Product wetted steel parts AISI 316L Other steel parts AISI 304 or equal Product wetted seals EPDM PC Seals according 3A FDA USDA USP Class VI ADI EC No EC1935 2004 FDA 21 CFR 177 2600 I...