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172-65510MA-05  (GP Series  System Package)  27  Dec  2016

 

8

 

 

Installation 

Be sure to install an overflow pipe and discharge to a safe area such as a 

pit. Failure to install an overflow pipe is dangerous, as condensate may 

spurt from the vent pipe and could result in burns and other injuries.

WARNING

Install properly an DO NOT use this product outside the recommended 

operating pressure, temperature and other specification ranges.

Improper use may result in such hazards as damage to the product or

Malfunctions which may lead to serious accidents. Local regulations may

restrict the use of this product to below the conditions quoted.

CAUTION

 

 

Use hoisting equipment for heavy objects (weighing approximately 

20 kg (44 lb) or more). Failure to do so may result in back strain or other 

injury if the object should fall. 

CAUTION 

Take measures to prevent people from coming into direct contact with 

product outlets. Failure to do so may result in burns or other injury from 

the discharge of fluids.

CAUTION

Do not use excessive force when connecting threaded pipes to the 

product. Over-tightening may cause breakage leading to fluid discharge, 

which may cause burns or other injury.

CAUTION

 

 

Use only under conditions in which no water hammer will occur. The 

impact of water hammer may damage the product, leading to fluid 

discharge, which may cause burns or other injury.

 

CAUTION 

 

System Package Piping   

Rm

[Si]

V

Ki

St

[So]

[Sf]

[Se]

Ve

Vb

Pb

Lt

Vi

Ci

Vo

Co

Vt

Vm

Km

System package

Standard Range

Pipe the discharge to a safe area such as a pit

Condensate 

Receiver

Motive Medium Supply Line

Blow Line

Condensate Line

Lg

Backflow 
Water Hammer
Prevention
Check Valve

Condensate

Recovery

Line

[Sr]

Temperature

Controller

Equipment

Pressure

Steam for

Heating

Motive 

Medium 

Supply 

Pressure

Pm

Primary 

Pressure 

for Motive 

Medium

Flash
Steam

V

ent

 P

ipe

O

v

er

fl

ow

 P

ipe

Pump Exhaust

Back
Pressure

Steam Trap

TLV

Power

Trap

Steam Trap

Steam Trap

Steam-using

Equipment

Other Steam-using

Equipment

If water hammer due to steam backflow in the 
condensate recovery line is expected, installation 
of a check valve vertically and as close as 
possible to the recovery line is recommended.

When the rise in piping is 30 m (100 ft) or farther 
from the 

PowerTrap

installation of a check valve 

is recommended for the prevention of return water 
hammer.

Backflow 
Water Hammer
Prevention
Check Valve

[Sv]

[Sm]

 

NOTE: This sketch is for explanation purposes only and is not intended as an installation design. 

System Package (Standard) 

System Package (Optional) 

Piping & Accessories Provided by User 

PowerTrap 

Rm  Motive Medium Pressure 

Reducing Valve 

Sf  Overflow Pipe 

Condensate Receiver 

Sv  Vent Pipe 

Vi  Valve on Condensate Inlet Pipe 

Ki  Condensate Inlet Strainer 

Sm  Motive Medium Supply Pipe 

Ci  Condensate Inlet Check Valve 

Lt  Liquid Level Gauge for Tank 

(Condensate Receiver) 

Si  Condensate Inlet Pipe 

Co  Condensate Outlet Check Valve 

So  Condensate Outlet Pipe 

Vo  Valve on Condensate Outlet Pipe 

Lg  Liquid Level Gauge for 

PowerTrap

 

Sr  Condensate Recovery Line 

Vm  Valve on Motive Medium 

Supply Line 

V  Valve on Condensate Inlet Pipe 

St  Steam Trap on Drip Leg 

Vb  Bypass Valve 

Km  Motive Medium Strainer 

 

 

 

 

Ve  Valve on Exhaust Pipe 

 

 

Others 

Se  Exhaust Pipe 

 

 

Pm  Motive Medium Supply Pressure 

Vt  Condensate Blow Valve on 

Condensate Receiver 

 

 

Pb  Back Pressure 

 

 

 

 

 

Summary of Contents for PowerTrap GP10-1CJ

Page 1: ...172 65510MA 05 GP Series System Package 27 December 2016 System Package GP10L 1AJ GP14L 1AJ GP14M 1BJ GP10 1CJ GP10 2FJ Copyright 2016 by TLV CO LTD All rights reserved ...

Page 2: ...ure to read this manual carefully before use and follow the instructions to be sure of using the product properly This instruction manual only describes contents regarding installation of the system package Detailed instructions for PowerTrap unit s included in this system package are not described Please refer to the instruction manual s for each PowerTrap unit If detailed instructions for specia...

Page 3: ...o observe these precautions Symbols Indicates a DANGER WARNING or CAUTION item DANGER Indicates an urgent situation which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage CAUTION Install properly and DO NOT use this product outside the recommend...

Page 4: ...rge of fluids Do not use excessive force when connecting threaded pipes to the product Over tightening may cause breakage leading to fluid discharge which may cause burns or other injury Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury Use only under conditions in which no water hammer will o...

Page 5: ...rTrap is a non electric mechanical pump used to discharge high temperature liquid from vacuum pressure or low pressure areas to high pressure areas or from lower to higher elevations This system package is pre assembled with all the necessary devices and pipes to operate the PowerTrap greatly reducing labor required for installation pipings and maintenance The discharge capacity differs depending ...

Page 6: ... on the condensate receiver Please check the latest product information for the specifications of each model For the latest product information please contact TLV Model Serial Number 2 For the model name of the PowerTrap unit s refer to the nameplate located on the PowerTrap unit s Please check the latest product information for the specifications of the PowerTrap unit s For the latest product inf...

Page 7: ...ive Medium Supply Connection Condensate Outlet Condensate Outlet Valve Blow Valve Vent Pipe Connection Exhaust Valve Nameplate Motive Medium Supply Valve PowerTrap Condensate Inlet Check Valve Condensate Outlet Check Valve Motive Medium Strainer Condensate Inlet GP10 2FJ Vent Pipe Connection Condensate Receiver Condensate Inlet Valve Motive Medium Supply Connection Condensate Outlet Condensate Out...

Page 8: ...w Connection Blow Valve bottom of the condensate receiver GP14M 1BJ Condensate Inlet or Overflow Connection Condensate Receiver Motive Medium Supply Valve Motive Medium Supply Connection Condensate Outlet Condensate Outlet Valve Blow Valve Vent Pipe Connection Exhaust Valve Nameplate PowerTrap Condensate Inlet Check Valve Condensate Outlet Check Valve Motive Medium Strainer Condensate receiver may...

Page 9: ...tive Medium Supply Line Blow Line Condensate Line Lg Backflow Water Hammer Prevention Check Valve Condensate Recovery Line Sr Temperature Controller Equipment Pressure Steam for Heating Motive Medium Supply Pressure Pm Primary Pressure for Motive Medium Flash Steam Vent Pipe Overflow Pipe Pump Exhaust Back Pressure Steam Trap TLV Power Trap Steam Trap Steam Trap Steam using Equipment Other Steam u...

Page 10: ...he exhaust pipe Se close to where it connects to the condensate receiver This measure is not necessary when the motive medium is compressed air or nitrogen 3 Pressure Reducing Valve on the Motive Medium Supply Piping Rm When the supply pressure of the motive medium is greater than 1 05 MPaG 150 psig 10 5 barg install a TLV COSPECT Series pressure reducing valve Make sure that the motive medium pre...

Page 11: ...he PowerTrap condensate inlet pipe The installation should be in a location that allows sufficient space for maintenance of the strainer Install a valve V and a bypass valve Vb on the condensate inlet pipe This allows operation of the equipment while carrying out maintenance work if the PowerTrap is malfunctioning or needs maintenance Use a gate valve for valve V and a globe valve for the bypass v...

Page 12: ...OoP RaPer may splasO TOere is a possibiliPy of condensed OoP RaPer dripping from venP pipe ouPleP Make sure Po exPend Po ROere people do noP pass FondensaPe Receiver VenP Pipe FlasO SPeam To PoRerTrap FlasO SPeam The flow velocity in the pipe should be considered when determining the pipe size 1 If flash steam can be discharged from overflow pipe Install overflow pipe and vent pipe separately 2 If...

Page 13: ...a rise in the piping is longer than 30 m 100 ft return water hammer may occur in the piping after a discharge cycle finishes To prevent this installation of a spring return type check valve just above the rise is recommended 9 Check Valve to Prevent Backflow Water Hammer If length B in the following figure is longer than 500 mm 1911 16 in and steam including flash steam enters the condensate recov...

Page 14: ... is recommended GP10 1CJ Anchor Bolt M16 4 pcs Embedment depth of 150 mm 6 in or more is recommended GP10 2FJ Anchor Bolt M16 4 pcs Embedment depth of 150 mm 6 in or more is recommended Refer to the latest drawings for the anchoring positions of each model For the latest product information please contact TLV Maintenance Space The maintenance space shown in the figure below should be provided to e...

Page 15: ...ge 27 Dec 2016 14 GP14M 1BJ 400 mm 153 4 in 400 mm 153 4 in 800 mm 301 2 in 800 mm 301 2 in GP10 1CJ 400 mm 153 4 in 800 mm 301 2 in 800 mm 301 2 in 400 mm 153 4 in GP10 2FJ 800 mm 301 2 in 800 mm 301 2 in 800 mm 301 2 in 500 mm 1911 16 in ...

Page 16: ...of fluids CAUTION Install properly and DO NOT use this product outside the recommended operating pressure temperature and other specification ranges Improper use may result in such hazards as damage to the product or malfunctions which may lead to serious accidents Local regulations may restrict the use of this product to below the conditions quoted CAUTION Be sure to use only the recommended comp...

Page 17: ...flowing condensate lb h The GP10L GP14L GP14M and GP10 condensate discharge capacity for each discharge operation is listed below The amount of time required for each discharge operation will be between 3 and 30 seconds depending on the back pressure and the motive medium pressure GP10L 1AJ approx 6 liters 1 6 U S gal GP14L 1AJ approx 8 liters 2 1 U S gal GP14M 1AJ approx 12 5 liters 3 3 U S gal G...

Page 18: ...cle the sound of flow in the exhaust pipe should be heard During the pumping discharge part of the cycle flow in the motive medium supply pipe should be heard c Condensate should not accumulate in the steam using equipment and the temperature of the equipment should not be abnormally low d There should be no condensate overflow from the overflow pipe or vent pipes e There should be no continuous s...

Page 19: ...e to improper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or inadequate inspection and maintenance by other than TLV CO LTD authorized service representatives 4 Malfunctions due to disasters or forces of nature 5 Accidents or malfunctions due to any othe...

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