TLV J3B Instruction Manual Download Page 13

 

172-65173MA-04 (J3B/JF3B)    4 Oct 2021

 

12

 

Troubleshooting 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

When the product fails to operate properly, use the following table to locate the cause 
and remedy. 

Problem 

Cause 

Remedy 

No condensate is 
discharged 
(blocked) or 
discharge is poor 
 

The float is damaged or filled with 
condensate 

Replace with a new float 

The orifice opening, screen or piping are 
clogged with rust and scale 

Clean parts 

The bimetal plate is damaged 

Replace with a new bimetal 
plate 

Steam-locking has occurred 

Operate the lock release valve 

The trap operating pressure exceeds the 
maximum specified pressure, or whether 
there is insufficient pressure differential 
between the trap inlet and outlet 

Compare specifications and 
actual operating conditions 

Steam is 
discharged or leaks 
from the outlet 
(blowing) 
(steam leakage) 

The orifice opening is clogged or there is 
rust and scale build-up beneath the float 

Clean parts 

The orifice is scratched or damaged 

Replace with a new orifice 

The float is misshapen or has buildup 

Clean or replace float   

Improper installation orientation 

Correct the installation 

Trap vibration 

Lengthen inlet piping and 
fasten securely 

The air vent valve plug and/or the air 
vent valve seat has buildup or is 
scratched 

Clean or replace the air vent 
valve plug/bimetal plate and/or 
the air vent valve seat 

The bimetal plate is damaged 

Replace with a new bimetal 
plate 

 

The lock release valve is holding the air 
vent valve plug open 

If steam-binding had occurred, 
this is normal; otherwise adjust 
the lock release valve to allow 
the air vent to close 

Steam is leaking 
from a place other 
than the outlet 

Gasket deterioration or damage 

Replace with new gasket(s) 

Improper tightening torques were used 

Tighten to the proper torque 

 

Summary of Contents for J3B

Page 1: ...172 65173MA 04 J3B JF3B 4 October 2021 Free Float Steam Trap J3B JF3B Copyright 2021 by TLV CO LTD All rights reserved...

Page 2: ...ully before use and follow the instructions to be sure of using the product properly This free float steam trap is suitable for condensate discharge from process and steam using equipment It automatic...

Page 3: ...injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage NEVER apply direct heat to the float The float...

Page 4: ...y way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Do not use excessive force when connecting thread...

Page 5: ...ack pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the...

Page 6: ...owing condensate to be discharged The flexed bimetal plate keeps the vent closed and will not open again during normal operation 3 Discharge of Large Quantities of Condensate Increases in the condensa...

Page 7: ...or detailed specifications Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with op...

Page 8: ...ns or other injury CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installatio...

Page 9: ...d the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The product is quiet and makes no noise an...

Page 10: ...sh rod causes the air vent valve to open 3 Adjust the degree of opening as necessary clockwise increase opening counterclockwise decrease opening 4 After adjustment be sure to retighten the lock nut 5...

Page 11: ...Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disassembly During Reassembly Figure A Cover Bol...

Page 12: ...y Fig C Float Remove being careful not to scratch the polished surface Insert being careful not to scratch the polished surface Orifice Holder Plug Remove with a socket wrench Consult the table of tig...

Page 13: ...The trap operating pressure exceeds the maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating...

Page 14: ...the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted i...

Page 15: ...BLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL...

Page 16: ...ad Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Ro...

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