TLV Free Float S3-E Instruction Manual Download Page 2 | Manualshive

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Table of Contents

Introduction ............................................................................................................................... 3
Safety Considerations  .............................................................................................................. 4
Operation .................................................................................................................................. 6
Specifications  ........................................................................................................................... 8
Configuration  ............................................................................................................................ 9
Installation  .............................................................................................................................. 10
Maintenance  ........................................................................................................................... 11
Disassembly / Reassembly  .................................................................................................... 12
Troubleshooting  ...................................................................................................................... 14
TLV EXPRESS LIMITED WARRANTY ................................................................................... 15
Service  ................................................................................................................................... 17
Option (2-piece Clamp with Bolts and Nuts) ........................................................................... 18

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Summary of Contents for Free Float S3-E

Page 1: ...Instruction Manual Free Float Steam Trap Clean Steam Trap Featured Models SS3 E SS3 P SS3 EP SS5 P SS5 EP 172 65789ma 00 Publication date 11 July 2022 Copyright 2022 TLV CO LTD ...

Page 2: ... Safety Considerations 4 Operation 6 Specifications 8 Configuration 9 Installation 10 Maintenance 11 Disassembly Reassembly 12 Troubleshooting 14 TLV EXPRESS LIMITED WARRANTY 15 Service 17 Option 2 piece Clamp with Bolts and Nuts 18 2 ...

Page 3: ...d equipment steam using equipment This clean steam trap automatically and continuously discharge the inflowing condensate that is continuously generated inside the equipment thus preventing the accumulation of condensate and thereby improving the heat transfer efficiency of the equipment For products with special order specifications or options if detailed instructions for the special order specif...

Page 4: ...quipment product damage Safety Considerations for the Product Warning NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injury or damage to property and equipment Caution Install properly and DO NOT use this product outside the recommended operating pressure temperature and other specification ranges Improper use may ...

Page 5: ...Caution Use only under conditions in which no water hammer will occur The impact of water hammer may damage the product leading to fluid discharge which may cause burns or other injury 5 ...

Page 6: ...ndensate flow begins The rising condensate level causes the float to rise due to buoyancy opening the orifice A and allowing condensate to be discharged In this manner continuous condensate discharge occurs while the opening size of the orifice varies depending on the condensate flow rate 3 Discharge of Large Quantities of Condensate Increases in the condensate inflow rate cause the condensate lev...

Page 7: ...fice opening A When condensate flow rate becomes less than the minimum amount of condensate required to prevent steam discharge some amount of steam is discharged from the drain hole B Once the system stops operating condensate remaining in the trap drains through the drain hole B by gravity 7 ...

Page 8: ... freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury Refer to the indication on the body and cover for detailed specifications SS3 E SS3 P SS3 EP Cover Body SS5 P SS5 EP A Model B Nominal Diameter C Maximum Allowable Pressure PMA 01 D Maximum Allowable Temperature TMA 01 E Maximum Operating Pressure PMO F Maximum Operating Temperatu...

Page 9: ...Configuration SS3 E SS3 P SS3 EP SS5 P SS5 EP No Part Name 1 Body 2 Cover 3 Float 4 Body Clamp 5 Cover Gasket 6 Wing Nut 9 ...

Page 10: ...scraps dirt and oil Close the inlet valve after blowdown 3 Install the product vertically with the inlet at the top and the outlet at the bottom within the allowable inclination as shown below and with the arrow on the body pointing in the direction of flow 4 Install condensate outlet valve and outlet piping 5 The outlet pipe should lead to a safe place such as a drainage vessel pit etc Make sure ...

Page 11: ...harged and the sound of flow can be heard Blocked Discharge Impossible No condensate is discharged The product is quiet and makes no noise and the surface temperature of the product is low Blowing Live steam continually flows from the outlet and there is a continuous metallic sound Steam Leakage Live steam is discharged through the trap outlet together with condensate accompanied by a high pitched...

Page 12: ...g Reassembly Wing Nut 6 Body Clamp 4 Loosen the wing nut with a tool such as an adjustable wrench then remove the body clamp Consult the table of tightening torques and tighten the wing nut to the proper torque open inlet valve and allow live steam to enter and heat the trap then close the inlet valve after the internal and atmospheric pressures have equalized and the trap surface has cooled tight...

Page 13: ...Table of Tightening Torques Part Name Torque N m lbf ft Wing Nut 6 10 7 Exploded View SS3 E SS3 P SS3 EP SS5 P SS5 EP No Part Name 1 Body 2 Cover 3 Float 4 Body Clamp 5 Cover Gasket 6 Wing Nut 13 ...

Page 14: ...ssure or there is insufficient pressure differential between the product inlet and outlet Compare specifications and actual operating conditions Steam locking has occurred Perform a bypass blowdown or close the trap inlet valve and allow the trap to cool Steam is discharged or leaks from the outlet blowing steam leakage Build up on the seating surface of the orifice or rust and scale build up bene...

Page 15: ...f TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpose or in a manner for which the Products were not intended or 9 use of the Products in a manner inconsistent with the Specifications or 10 use of the Products with Hazardous F...

Page 16: ...ENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDING THE IMP...

Page 17: ...ax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 5 F Building 7 No 103 Caobao Road Xuhui District Shanghai China 200233 Tel Fax 86 0 21 6482 8622 86 0 21 6482 8623 No 16 Jalan MJ14 Taman Industri Meranti Jaya 47120 Puchong Selangor Malaysia Tel Fax 60 3 8052 2928 60 3 8051 0899 252 94 K L 17th Floor Muang Thai Phatra ...

Page 18: ...art Name 1 Body 2 Cover 3 Float 4 Body Clamp 5 Cover Gasket 6 Clamp Nut 7 Clamp Bolt Disassembly Reassembly Warning NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injury or damage to property and equipment 18 ...

Page 19: ...e like that shown in the Exploded View section on the next page Consult the table of tightening torques and tighten clamp nuts to the proper torque avoid lopsided tightening by making sure that both sides are tightened evenly open inlet valve and allow live steam to enter and heat the trap then close the inlet valve after the internal and atmospheric pressures have equalized and the trap surface h...

Page 20: ...art Name Torque N m lbf ft Distance Across Flats mm in Clamp Bolts 6 Clamp Nuts 7 10 7 13 1 2 Exploded View SS3 E SS3 E SS3 EP SS5 E SS5 EP No Part Name 1 Body 2 Cover 3 Float 4 Body Clamp 5 Cover Gasket 6 Clamp Bolt 7 Clamp Nut 20 ...

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