TJD XGEN STS4 Manual Download Page 1

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Les Fabrications TJD.

Les Fabrications TJD,

Rivière-du-Loup, G5R 5X9. No copy or reproduction of this manual, in whole

or in part is permitted without the explicit consent of

Les Fabrications TJD.

Copyright

2006 Les Fabrications TJD

Summary of Contents for XGEN STS4

Page 1: ...l rights reserved Les Fabrications TJD Rivi re du Loup G5R 5X9 No copy or reproduction of this manual in whole or in part is permitted without the explicit consent of Les Fabrications TJD Copyright 20...

Page 2: ......

Page 3: ...ons TJD thank you for choosing TJD XGEN STS4 tracks carefully designed to give you complete satisfaction Designed exclusively for 4 wheel drive 4X4 ATVs they are easily installed in about 45 minutes w...

Page 4: ...Also check with ATV clubs on the use of tracks on local trails NOTE Verify whether your ATV manufacturer authorizes the installation of products other than their own on their ATVs When tracks are tran...

Page 5: ...safety code regulations for your province or country and do not allow an adult to operate an ATV without proper instruction Provide all the information on safety use of the tracks and use of the ATV t...

Page 6: ...ine is off and the hand brake applied Do not follow the ATV too closely to avoid being hit by debris kicked up by the tracks Regularly check all bolts and tighten them if necessary to avoid costly rep...

Page 7: ...e hand brake is applied Always adjust the ATV s suspension to its maximum stiffness Apply threadlocker Loctite to all nuts and bolts Correctly adjust the tension so the tracks stay in their proper pos...

Page 8: ...er to get the best service from your equipment You are advised to drive at a reduced speed for better traction and control of the ATV To remove ice and snow from the track components the ATV engine mu...

Page 9: ...rs Make sure that your equipment is in safe operating condition The lock nuts are designed for one time use only and must never be reused once they have been removed Cleaning To ensure long life clean...

Page 10: ...l 2 Remove the bolt 4 the bushinge 5 and the washers 6 3 Place the stabilisation bar as shown in figure 3 4 Apply threadlocker loctite on the bolt 1 et 4 then replace the parts in order as shown in a...

Page 11: ...10 HUB ADAPTOR INSTALLATION PROCEDURE 1 Remove the wheel of ATV hub 2 Put the hub spacer on the ATV hub If Applicable 3 Put the hub spacer on the ATV hub 4 Put the hub adaptor on the ATV hub...

Page 12: ...the XGEN assembly is fully engaged position the sprocket to match the holes on the front side of the suspension arm 8 Bolt the XGEN assembly by the front side to the hub adaptor with the bolts provide...

Page 13: ...FORWARD PART LIST FRONT XGEN ASSEMBLY 15 13 46 4 41 7 8 48 47 43 5 45 42 21 23 25 3 44 19 22 20 26 40 8 31 37 36 2 1 33 32 28 27 11 6 18 17 12 9 50 39 14 38 49 10 29 30 34 35 16 24 REF...

Page 14: ...5 8 Zinc Plated 2 22 02RU 001 Rubber 1 Duro 60 1 23 02RU 002 Rubber 1 4 Duro 70 1 24 HLN 5I8 11NC Nylon Insert Locknut 5 8 11 NC 1 25 04TU 081 Stabilisation Rod Tube 1 26 04DO 014 Taper Bushing 2 27...

Page 15: ...PART LIST REAR XGEN ASSEMBLY FORWARD REF 2 3 4 5 6 7 8 9 10 20 24 11 12 14 13 15 16 17 18 19 21 23 25 26 27 30 8 28 29 31 32 33 34 35 36 37 38 39 40 41 1 22 44 45 42 43...

Page 16: ...I16 14NCx1 Hex Bolt 7 16 14 NC x 1 1 23 FHCS 1I2x3_1I2 Flat Head Cap Screw 1 2 13 NC x 3 1 2 1 24 04DO 012 Stabilisation Bar Bushing 1 25 04HE 004 Modified Bolt 1 26 HLN 5I16 18NC Nylon Insert Locknut...

Page 17: ...uts 2 and 3 until the XGEN assembly is level Mesure the X dimension 3 Subtract 1 8 3mm of the X dimension by screwing the nut 2 and unscrewing the nut 3 Then tighten the nut 2 while maintaining the nu...