Titgemeyer TIOS ER15 Operating Instructions Manual Download Page 1 | Manualshive

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TITGEMEYER Tb1524GB(1212)1

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TIOS

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ER15

Battery-Operated Blind Rivet Tool
Operating Instructions

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Summary of Contents for TIOS ER15

Page 1: ...L TITGEMEYER Tb1524GB 1212 1 TIOS ER15 Battery Operated Blind Rivet Tool Operating Instructions ...

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Page 3: ...cifications 10 List of parts 11 Description of rivet tool 12 Storing maintaining cleaning and disposing of rivet tool 13 Preparing and fitting the rivet tool 14 Operating the rivet tool 16 Selecting the nose piece 16 Installing the blind rivet 17 LED display operating modes 18 Maintaining the rivet tool 19 Cleaning the pulling unit 19 Maintenance intervals 19 Replacing the pulling unit 20 Troubles...

Page 4: ...est in technology To ensure the safe operation of this professional tool please follow all the safety recommendations Please ensure that you read through the operating instructions carefully before operating the rivet tool for the first time Do not carry out any actions or application procedures other than those described in this operating instruction manual If a malfunction occurs the operator sh...

Page 5: ...oint of memorising the icons and what they stand for Caution Risk of injury This icon warns of dangers Caution Damage to materials This icon warns of actions which could result in the rivet tool or the blind rivets being damaged Note This icon refers to useful information This bullet highlights each paragraph where you will be required to take action Caution Environmental hazard This icon warns of...

Page 6: ...rial no located underneath the housing remove battery C CE mark D Name of supplier E LED mode status Recyclable CE mark Dispose of correctly Keep away from fire Dry environment Indoor use only Protection class II Extra or double insulation between electric circuit and output voltage with out equipment earthing conductor Safety isolating transformer Short circuit proof Labels on the battery and or ...

Page 7: ...n tidy and well lit Bad housekeeping and poorly lit work areas increase the likelihood of accidents Never use electrical tools in explosion prone areas where combustible liquids gases or dust particles are found Electrical tools generate sparks which can ignite dust or vapours Take environmental conditions into account Never expose electrical tools to rain Never use electrical tools in humid or mo...

Page 8: ... battery contacts may result in burns fire or explosions Batteries may leak when subjected to extreme use or temperatures Keep your skin and eyes away from a leaking battery at all times The liquid contained in a battery is corrosive and may cause chemical burns in human tissue Should the liquid come into contact with the skin immediately wash it off with soap and water and then with lemon juice o...

Page 9: ...th the skin carefully rinse the affected area to remove them Avoid working in unsecured positions as you could fall or injure yourself Maintain the rivet tool with great care Follow the operating instructions when performing maintenance and cleaning work Keep the handle free from dirt and grease Use the tool with care and be sure to operate it correctly Ensure that the surrounding conditions are r...

Page 10: ... length Battery Motor Workspace light Application pressure control Vibration DIN EN 60745 1 Noise emissions LPA Blind rivet ø 3 0 mm to ø 6 5 mm high strength 15 kN max 25 mm max 22 mm sec 2 2 kg 1 9 kg without battery 290 mm 348 mm 22 5 mm 58 mm 18 V lithium ion Brushless LED Yes an 2 5 m s2 75 dB A short term 80 dB A Input voltage Output voltage Charging time Weight 230V 50Hz 18V approx 60 min 0...

Page 11: ...ery Operated Blind Rivet Tool Operating Instructions Scope of delivery 1 1 battery powered tool for blind rivets TIOS ER15 2 1 battery TIOS LIO1816 3 1 TIOS LIO2830 battery charger 4 1 spent mandrel collector 5 Instruction manual 6 Nose piece ø 4 0 ø 5 0 ø 6 0 ø 6 4 mm nose piece ø 3 0 available as an optional extra ...

Page 12: ... Tool Operating Instructions Required tools 1 Nose piece 2 Nose cap 3 Lock nut 4 Housing 5 Spent mandrel collector 6 Status LED 7 Trigger 8 TIOS LIO1816 battery 9 Hand guard 10 LED light You will need the following tools to perform all the adjustments care and maintenance work Tools Open end spanners SW12 and SW14 Description of rivet tool ...

Page 13: ... Dispose of the rivet tool components in the proper manner Neither the rivet tool nor its individual parts should be mixed with household waste They should be disposed of at a special collection centre for electronic waste Do not dispose of the battery as solid waste It should be taken to a battery recycling plant or returned to the manufacturer for disposal Risk of injury due to improper care All...

Page 14: ... do this rotate the container about a quarter turn Empty the container and then reattach as and when required 7 Insert the battery into the rivet tool until you hear an audible click To remove the battery press the catch downwards and pull the battery forwards 8 Press the start trigger 9 The rivet tool is now ready for use Note The tool is operated by means of application pressure control Apply a ...

Page 15: ...om L Tb1524GB 1212 1 TIOS ER15 Battery Operated Blind Rivet Tool Operating Instructions Inserting the battery Emptying the mandrel container Note An audible click will be heard if the battery is properly inserted Note A magnetic contact switch is installed on the mandrel container ...

Page 16: ... and SW14 open end spanners If the nose piece is firmly attached try clamping the rivet tool in a vice and then loosening the nose piece Before clamping the rivet tool in a vice remember to place a soft material aluminium wood around it first Only use the nose piece that matches the blind rivet you are going to use Failure to do so may damage the rivet tool The nose piece should screw in by hand D...

Page 17: ...age to materials Only use the nose piece that matches the blind rivet you are going to use Using an incorrect nose piece can damage both the jaws and the nose piece For details on hole diameters and clamping areas please refer to the specifications in the rivet manufacturer s catalogue 1 Insert the wire rivet mandrel into the nose piece 2 Insert the blind rivet into the pre drilled hole 3 Press th...

Page 18: ...ains red Description of status Function test after inserting the battery and pressing the trigger Mandrel container not or not correctly fitted or pressure sensitive switch not pressed Pressure sensitive switch must be pressed before each installation Battery almost flat but still operable Battery flat no longer operable Malfunction Current overload due to excessive break load on the mandrel or ov...

Page 19: ... before beginning any work on the rivet tool Loosen the lock nut 17 and remove by pulling it forwards Pull the catch 9 backwards Remove the jaw case jaws ram and spring Clean all the parts thoroughly using a cleaning rag or compressed air Reassemble following the above steps in reverse order Before reassembly lightly grease the jaws with an acid free oil Maintenance intervals Interval Daily before...

Page 20: ...ll the catch 9 backwards Remove the jaw case jaws ram and spring Loosen the jaw case body using two SW14 open end spanners Insert the new jaw case body and tighten using two SW14 open end spanners Reassemble following the above steps in reverse order Before reassembly lightly grease the jaws with an acid free oil Description Nose piece Lock nut Spacer Spacer sleeve Item 3 17 8 12 Thread M10 M40 M1...

Page 21: ... repaired Malfunctions Rivet does not install Mandrel is not rejected Battery does not charge in charger Cause Flat battery LED flashes orange Mandrel container not correctly attached LED flashes green Pressure sensitive switch not pressed LED flashes green Loose jaw case or jaws are defective Jaws jaw case dirty Slide pipe dirty Mandrel too large for nose piece Mandrel wedged inside jaws Defectiv...

Page 22: ...et Tool Operating Instructions Warranty In addition to the statutory warranty period TITGEMEYER provides a further 6 months warranty starting from the date of purchase invoice required for proof of purchase The following consumables are excluded from the warranty Jaws Nose piece Jaw case Spent mandrel container Pressure spring Jaw slider ...

Page 23: ...nut Insertable battery TIOS LIO1816 1 65Ah Single charger TIOS LIO2830 Part No 352 200 000 352 200 100 352 200 110 326 583 000 352 200 104 352 200 105 352 200 106 352 200 107 352 200 111 352 200 112 352 200 113 352 200 114 352 200 115 352 200 116 352 200 117 352 200 118 352 200 119 352 200 300 352 200 301 352 200 302 352 200 900 352 200 910 Optional accessories on request Item 20 21 22 22 1 22 2 2...

Page 24: ...is not agreed in advance and approved in writing will result in this Declaration of Conformity becoming invalid This Declaration refers to the condition of the device at the time it was marketed Company Gebr Titgemeyer GmbH Co KG Location Hannoversche Str 97 49084 Osnabrück Germany Tel 49 541 5822 0 Fax 49 541 5822 491 Rapid charger for charging lithium ion batteries 18V 1 65Ah 18V 3 3Ah TIOS LIO2...

Page 25: ...n this Declaration of Conformity becoming invalid This Declaration refers to the condition of the device at the time it was marketed Company Gebr Titgemeyer GmbH Co KG Location Hannoversche Str 97 49084 Osnabrück Germany Tel 49 541 5822 0 Fax 49 541 5822 491 Battery operated blind rivet tool TIOS ER15 2006 42 EC Machinery Directive 2004 108 EC Electromagnetic Compatibility of electronic or electri...

Page 26: ...u encounter any difficulties ordering spare parts or if you would like to learn more about available training courses GEBR TITGEMEYER GmbH Co KG Hannoversche Strasse 97 49084 Osnabrück Germany P O Box 43 20 49033 Osnabrück Germany Tel 49 0 5 41 58 22 0 Fax 49 0 5 41 58 22 491 E mail fasteners titgemeyer com Web www titgemeyer com Registered trademarks of TITGEMEYER Gesellschaft für Befestigungstec...

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Page 28: ...accuracy Designs are subject to change Our design proposals are non binding Gebr TITGEMEYER GmbH Co KG Hannoversche Strasse 97 Navigation Hettlicher Masch 2 49084 Osnabrück Germany P O Box 4320 49033 Osnabrück Germany Phone 49 0 541 5822 0 Fax 49 0 541 5822 491 E mail fasteners titgemeyer com www titgemeyer com ...

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