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TITEFLEX COMMERCIAL ASSEMBLY PROCEDURE

TITLE: R105/R115/R122/R144 SERIES MEDIUM PRESSURE HOSE

AP-33

ASSEMBLIES UTILIZING TK2 FITTINGS (ABRASIVE WHEEL)

Rev. G

PROPRIETARY DATA NOTICE TO ALL RECEIVING THIS DOCUMENT

The information contained in this document was developed at the private expense by Titeflex Commercial.  The contents are deemed proprietary
and all patent rights are reserved.  Any submission is in a spirit of confidence and acceptance is deemed to be an acknowledgment of the
confidential relationship.  Information contained hereon not lawfully obtained from another source shall not be released, duplicated, used or
disclosed in whole or in part for any procurement of manufacturing purpose without the prior written permission of the president, Titeflex
Commercial.

Page

1

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15

SPECIFICATION CHANGE HISTORY

REV LTR

REV DATE

DESCRIPTION-CHANGE

APPROVALS

REQ

ENG

QA

IR

6/24/04

Initial Release

RNK

6/23/04

RNK

6/23/04

HBG

6/23/04

A

10/12/04

Revised Tables 1 & 2 to reflect swage/crimp diameter
tolerance of ± .005 and added to size –16 data.

RNK

10/04/04

RNK

10/04/04

HBG

10/04/0

B

2/20/06

Updated Tables 4 and 5 ‘JIC Pusher’ to reflect change in
TK2 nuts.

AJB

2/14/06

AJB

2/14/06

HBG

2/17/06

C

10/11/10

Added note for McLube application to Swaging Procedure

TMS

10/8/10

AJB

10/11/10

JJM

10/11/10

D

3/6/12

Updated Tables 4 and 5: ‘MNPT Pusher’ part numbers for
step down fittings were corrected

TSJ

3/5/12

AJB

3/5/12

JJM

3/5/12

E

02/06/2013

Added warning labels and swaging information

TSJ

02/04/13

AJB

02/04/13

CGB

02/04/13

F

3/21/16

Added text to para 4.8.2

LS

3/16/16

GR

3/16/16

SG
3/16/16

G

8/28/18

IN-1224 Added swager safety to sect 4.4 and removed PT
Log reference from 4.8.1.h

GR
8/20/18

AP
8/27/18

LS
8/27/18

NOTE: This specification shall be modified from time to time, as required, by modifications to the products herein,

or as required by addition of new products, or deletion of old products. Holders of this specification
outside of the normal Titeflex Commercial change distribution list will not be kept up to date.

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Summary of Contents for R105 Series

Page 1: ...6 24 04 Initial Release RNK 6 23 04 RNK 6 23 04 HBG 6 23 04 A 10 12 04 Revised Tables 1 2 to reflect swage crimp diameter tolerance of 005 and added to size 16 data RNK 10 04 04 RNK 10 04 04 HBG 10 04 0 B 2 20 06 Updated Tables 4 and 5 JIC Pusher to reflect change in TK2 nuts AJB 2 14 06 AJB 2 14 06 HBG 2 17 06 C 10 11 10 Added note for McLube application to Swaging Procedure TMS 10 8 10 AJB 10 11...

Page 2: ...ns can result in serious personal injury damage to equipment or voiding of factory warranty It is the assembler s responsibility to make sure all components are properly assembled and installed using the instructions provided As you read this procedure and the instructions included within you will see NOTICES CAUTIONS WARNINGS and DANGER Each message has a specific purpose NOTICES are additional i...

Page 3: ...mercial Page 3 of 15 1 0 PURPOSE To establish assembly instructions and inspection procedures for R105 R115 R122 R144 Series medium pressure extruded PTFE assemblies using TK2 fittings for assemblies cut with an abrasive wheel 2 0 DEFINITIONS N A 3 0 ASSOCIATED DOCUMENTS CQP 830 Nonconforming Material Report and Control CQP 833 Scrap Processing CQP 835 Daily Scrap Reports MES 246 McLUBE Dip Coatin...

Page 4: ...e diameter Excessive braid wire left behind from the cutting operation can affect the assembly of the fitting to the hose 4 3 Hose Fitting Insertion One Piece Fitting 4 3 1 Expand the hose ends per Figure 2 using the appropriate hose expander T168658 X as shown in Table 4 The expander should be rotated inside the hose 4 6 revolutions using a hand held variable speed drill at slow speed Remove the ...

Page 5: ...ugh the open end of the collar The expander should be rotated inside the hose 4 6 revolutions using a hand held variable speed drill at slow speed 4 4 4 Repeat for other end of hose 4 4 5 Assemble the insert into prepared hose end by hand and push the fitting until it bottoms against the collar per Figure 9 Note It may be necessary to use the side of a bench or other suitable device to facilitate ...

Page 6: ...ge die and pusher set from Table 4 for R115 R122 hose and Table 5 for R105 R144 hose for the size assembled Place the dies around the assembly and into the swage machine paying close attention to not pinch the reinforcing braid of the hose between swage die halves Activate the swager and push the fitting into the die set per Figures 6 or 10 until the hex of the fitting makes contact with the top o...

Page 7: ...el injury and property damage There is potential risk of flying parts sudden release of energy and high pressure injection from test fluids among other dangers Always test inside a protective cabinet and direct hose ends away from personnel and in a safe direction 4 8 1 Pressure test each assembly with water per following a Connect assemblies to pressure manifold b Run water through assemblies to ...

Page 8: ...esident Titeflex Commercial Page 8 of 15 4 8 2 Sampling of pressure test is permitted in accordance with Table 3 except as mentioned below If any part is rejected the entire lot is to be tested Acceptable parts shall be routed to packing stores and shipping Rejectable parts shall be processed per CQP 830 CQP 833 and CQP 835 4 8 2 1 All assemblies for Nordson require 100 pressure test Sampling is n...

Page 9: ...not be released duplicated used or disclosed in whole or in part for any procurement of manufacturing purpose without the prior written permission of the president Titeflex Commercial Page 9 of 15 TABLE 3 Lot Size Sample Size 2 to 8 All 9 to 15 9 16 to 25 13 26 to 50 13 51 to 90 13 91 to 150 13 151 to 280 50 281 to 500 50 For lot sizes above 500 contact Quality Engineering for sample size TABLE 4 ...

Page 10: ...onship Information contained hereon not lawfully obtained from another source shall not be released duplicated used or disclosed in whole or in part for any procurement of manufacturing purpose without the prior written permission of the president Titeflex Commercial Page 10 of 15 Size Swage Dies Hose Expander JIC Pusher MNPT Pusher 4 117455 4A T168658 4 117512 04 106576 4 2 1 8 106576 4 1 4 5 117...

Page 11: ...mercial The contents are deemed proprietary and all patent rights are reserved Any submission is in a spirit of confidence and acceptance is deemed to be an acknowledgment of the confidential relationship Information contained hereon not lawfully obtained from another source shall not be released duplicated used or disclosed in whole or in part for any procurement of manufacturing purpose without ...

Page 12: ...teflex Commercial The contents are deemed proprietary and all patent rights are reserved Any submission is in a spirit of confidence and acceptance is deemed to be an acknowledgment of the confidential relationship Information contained hereon not lawfully obtained from another source shall not be released duplicated used or disclosed in whole or in part for any procurement of manufacturing purpos...

Page 13: ...x Commercial The contents are deemed proprietary and all patent rights are reserved Any submission is in a spirit of confidence and acceptance is deemed to be an acknowledgment of the confidential relationship Information contained hereon not lawfully obtained from another source shall not be released duplicated used or disclosed in whole or in part for any procurement of manufacturing purpose wit...

Page 14: ...ivate expense by Titeflex Commercial The contents are deemed proprietary and all patent rights are reserved Any submission is in a spirit of confidence and acceptance is deemed to be an acknowledgment of the confidential relationship Information contained hereon not lawfully obtained from another source shall not be released duplicated used or disclosed in whole or in part for any procurement of m...

Page 15: ...teflex Commercial The contents are deemed proprietary and all patent rights are reserved Any submission is in a spirit of confidence and acceptance is deemed to be an acknowledgment of the confidential relationship Information contained hereon not lawfully obtained from another source shall not be released duplicated used or disclosed in whole or in part for any procurement of manufacturing purpos...

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