Titan 0002, Instruction Manual

Page: 39 / 70

TP 500 II
39 / 70
10. Troubleshooting
Fault Cause Remedy
Strap tension insufficient Air pressure too low.
Check air pressure value (min.
4.5 bar) and increase it if
necessary, and/or check the air
pressure system on leakage and
seal potential leakages.
Tension motor (504) is set
incorrectly.
Set tension motor (504) correctly,
see 8.2.
Pneumatic fittings and/or hoses
(88)
weren‟t set correctly or dirty.
Set pneumatic fittings and/or
hoses
(88) correctly and/or clean
them.
Tension motor and/or
maintenance unit is dirty or
defective.
Check if tension motor and/or
maintenance unit is dirty or
defective, if it is so contact
TITAN
– Service
.
Compressed air valve (505) is
dirty or defective.
If compressed air valve (505) is
dirty or defective contact
TITAN
– Service.
Tension and feed wheel slides
and damaging on the strap.
Tension and feed wheel (38)
and/or gripper plates were dirty or
defective.
Clean tension and feed wheel
(38) and/or gripper plates and
replace them when it‟s necessary,
see 9.2
– 9.4.
Distance between tension/feed
wheel and gripper plate (0.2 mm)
isn‟t correct. Set the correct distance between
tension/feed wheel and gripper
plate, see 8.3.
Tension force is too high.
Set the correct tension force, see
8.2.
Use of inappropriate plastic strap.
Use appropriate plastic strap, ask
your TITAN
– Adviser for advice.
Seizing signs on the strap.
Distance between tension/feed
wheel and gripper plate (0.2 mm)
isn‟t correct. Increase the distance between
tension/feed wheel and gripper
plate, see 8.3.
Use of inappropriate plastic strap.
Use appropriate plastic strap, ask
your TITAN
– Adviser for advice.
During tensioning strap is
braking.
Tension force is too high.
Set the correct tension force, see
8.2.
Sharp packing edges. Use edge protectors.
Use of inappropriate plastic strap.
Use appropriate plastic strap, ask
your TITAN
– Adviser for advice.
During the tensioning operation
the tool rolls backwards and strap
is loose.
Plastic strap holding unit is
defective.
Contact TITAN
– Service.
The plastic strap is not aligning
correctly the welding point is not
in the centre.
Wrong strap dimension setting or
strap guides defective.
Check strap dimension and adjust
strap guides correctly, if
necessary replace strap guides,
see 8.4.
Tension force is too high.
Set the correct tension force, see
8.2.
Use of inappropriate plastic strap.
Use appropriate plastic strap, ask
your TITAN
– Adviser for advice.
H TP 500 II EU 04/12