TIL TST-4100 92-SC Installation And Operating Instructions Manual Download Page 1

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VHF/AM SINGLE CHANNEL

TRANSMITTERS Model TiL-92-SC

25 WATT TX, P/N 931037-1 TST-4100
15 WATT TX, P/N 931038-1 TST-4200

LOW POWER TX, P/N 931039-1 TST-4300

Installation and

Operating Instructions

TiL Document No. 93RE126

Rev. F

AUGUST 2012

Technisonic Industries Limited

240 Traders Boulevard, Mississauga, Ontario L4Z 1W7

Tel: (905) 890-2113 Fax: (905) 890-5338

www.til.ca

Summary of Contents for TST-4100 92-SC

Page 1: ... 4200 LOW POWER TX P N 931039 1 TST 4300 Installation and Operating Instructions TiL Document No 93RE126 Rev F AUGUST 2012 Technisonic Industries Limited 240 Traders Boulevard Mississauga Ontario L4Z 1W7 Tel 905 890 2113 Fax 905 890 5338 www til ca Copyright by Technisonic Industries Limited All rights reserved ...

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Page 3: ...0 for USB AM units with Installation and Operating Instructions 2 12 13 updated Fig 2 3 2 4 FEB 2012 FM E 2 10 Table 2 4 Note SW2 must be in Land Line position 2 12 Fig 2 3 updated as per Doc 106516 Rev B APR 2012 FM F Title Pg Simplify System description iii Updated FCC information including antenna and FCC labeling instructions Simplify description under Warning Global 7 Watt changed to Low Powe...

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Page 5: ... found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause har...

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Page 7: ...2 1 2 2 1 Remove Replace Cover Assembly 2 1 2 2 2 Remove Replace Transmitter Module 2 1 2 2 3 Remove Replace Memory Set Board Module A5A1 2 3 2 2 4 Remove Replace Control Board 2 3 2 3 CHANNEL FREQUENCY SELECTION 2 5 2 3 1 Introduction 2 5 2 3 2 Frequency Range 2 5 2 3 3 Pre Programming Channel Frequency 2 5 2 3 4 Offset Frequency Set 2 5 2 4 REMOTE OPERATION SET UP 2 9 2 4 1 Remote Control Board ...

Page 8: ...ntrol Board P N 923051 1 2 12 2 4 Remote Control Board P N 943180 1 2 13 2 5 Transmitter Adjustments and Settings 2 15 3 1 Single Channel Transceiver Controls and Indicators 3 2 LIST OF TABLES TABLE TITLE PAGE 1 1 92 SC Leading Particulars 1 5 2 1 Frequency Selection MHz 2 6 2 2 Frequency Selection kHz 2 7 2 3 Remote Control Connector Functions 2 9 2 4 Remote Control Board P N 923051 1 Settings 2 ...

Page 9: ...intended for base station operation in an air traffic environment These systems can operate from AC power or external DC power in local and remote operating modes 1 2 DESCRIPTION The three rack mounted transmitter configurations are based on the Model 90 6R pre programmable transceiver module modified for transmit only operation All systems can be optionally configured for 2 Wire mode with Current...

Page 10: ...etween the two external remote control connectors RF Amplifier Module Power Supply Remote Control Board and Transmitter The Remote Control Board RF Isolator and all internal fuses are mounted on the Mother Board 1 2 5 Remote Control Boards 1 Line Interface Board P N 923051 1 Provides remote control transceiver operation on 2 wire or 4 wire 600 ohm lines This board can be configured to key the tran...

Page 11: ... to provide a RF Output Power signal depending on the remote control board installed Transmit audio is also routed to the internal loudspeaker at an externally high low switch adjustable preset level see conference audio 1 3 1 1 Conference Audio Conference Audio provides the operator with Tx voice on the transmitter speaker when the transmitter is remotely keyed from another location A 3 position ...

Page 12: ... trickle charge external batteries via the external connectors mounted on the rear panel of the unit Refer to Table 1 2 for details DC OPERATION The unit can be operated from an external DC supply within the range of 21 6 Vdc to 30 Vdc for 15 watt and 25 watt configurations and within the range of 11 5 Vdc to 15 0 Vdc for Low Power configurations 1 4 TECHNICAL SUMMARY A summary of electrical opera...

Page 13: ...er Output FCC 10 Watts MAX Power Output ICAN 8 Watts MAX 15 Watt Transmitter 15 Watts MAX 25 Watt Transmitter 25 Watts MAX Microphone Compression Range 35 dB Battery Charger Voltage Current 27 5 Vdc 3 5 Amps MAX REMOTE CONTROL Remote Audio Input 2 wire balanced 600 lines Remote Tx Timeout 30 to 300 seconds Tone Keying Impedance 600 floating with respect to ground Tx Control Tone Selectable 1800 Hz...

Page 14: ... 2 75 in MAX Depth 260 mm 10 25 in MAX Weight 1 8 Kg 3 lb 15 oz MAX TECHNICAL Power Output TX module w o PA 5 10 Watts Audio Input 0 05 Vrms to 2 0 Vrms Speech Processor Dynamic Range 35 dB Modulation 95 MAX Audio Distortion 90 mod Low Power 10 MAX Audio Distortion 90 mod with Linear Amplifier at High Power 15 MAX Audio Frequency Response 300 Hz to 2 500 Hz 1 3 dB Spurious Emissions 60 dB below ca...

Page 15: ...ition one screw in each corner of the top cover mounting holes Place the three longer screws into their correct holes located over the internal transmitter module 3 Secure cover to chassis with remaining screws 2 2 2 Remove Replace Transmitter Module REMOVAL 1 Remove dust cover as described in paragraph 2 2 1 2 Disconnect RF and DC connectors from rear of transmitter module 3 Remove and retain the...

Page 16: ...TECHNISONIC INDUSTRIES LIMITED www til ca TST 4x00 92 SC Installation Operating Instructions TiL 93RE126 Rev F 2 2 Figure 2 1 Single Channel Transmitter Internal View ...

Page 17: ... paragraph 2 2 1 2 2 3 Remove Replace External Single Channel Memory Set Module A5A1 REMOVAL 1 Remove dust cover as described in paragraph 2 2 1 2 Remove and retain four screws securing Memory Set Board Module A5A1 piggy back to the standoffs on the power supply cover See Figure 2 1 for location REPLACEMENT 3 Secure the Memory Set Module to the stand offs located on the power supply cover by the f...

Page 18: ...TECHNISONIC INDUSTRIES LIMITED www til ca TST 4x00 92 SC Installation Operating Instructions TiL 93RE126 Rev F 2 4 Figure 2 2 Single Channel Memory Set Module A5A1 Component Layout ...

Page 19: ...ermine the operating frequency to be programmed and proceed as follows FREQUENCY SELECTION MHz Refer to Table 2 1 Frequency Selection MHz Using the OPERATING FREQUENCY MHz column find the desired frequency in MHz Cross refer to the JUMPER LOCATION column and install the jumper as required FREQUENCY SELECTION KHz Refer to Table 2 2 Frequency Selection kHz Using the OPERATING FREQUENCY kHz column fi...

Page 20: ... MHz 117 0 1 0 1 1 1 118 0 1 1 0 0 0 119 0 1 1 0 0 1 120 1 0 0 0 0 0 121 1 0 0 0 0 1 122 1 0 0 0 1 0 123 1 0 0 0 1 1 124 1 0 0 1 0 0 125 1 0 0 1 0 1 126 1 0 0 1 1 0 127 1 0 0 1 1 1 128 1 0 1 0 0 0 129 1 0 1 0 0 1 130 1 1 0 0 0 0 131 1 1 0 0 0 1 132 1 1 0 0 1 0 133 1 1 0 0 1 1 134 1 1 0 1 0 0 135 1 1 0 1 0 1 136 1 1 0 1 1 0 137 1 1 0 1 1 1 138 1 1 0 0 0 0 LEGEND 0 JUMPER BETWEEN CENTRE AND 0 1 JUMP...

Page 21: ... 1 0 0 0 225 0 0 1 0 0 1 250 0 0 1 0 1 0 275 0 0 1 0 1 1 300 0 0 1 1 0 0 325 0 0 1 1 0 1 350 0 0 1 1 1 0 375 0 0 1 1 1 1 400 0 1 0 0 0 0 425 0 1 0 0 0 1 450 0 1 0 0 1 0 475 0 1 0 0 1 1 500 0 1 0 1 0 0 525 0 1 0 1 0 1 550 0 1 0 1 1 0 575 0 1 0 1 1 1 600 0 1 1 0 0 0 625 0 1 1 0 0 1 650 0 1 1 0 1 0 675 0 1 1 0 1 1 700 0 1 1 1 0 0 725 0 1 1 1 0 1 750 0 1 1 1 1 0 775 0 1 1 1 1 1 800 1 0 0 0 0 0 825 1 0...

Page 22: ...fy that the transmitted frequency is the desired Tx frequency If not repeat steps 2 3 and 4 For the Tx frequency to be lower than the Rx frequency proceed as follows Set jumper J27 to the Rx position Key the PTT and without modulation set the transmitted frequency rotating trim capacitor C16 to the desired Rx frequency Release PTT Set Jumper J27 to the Tx position Key the PTT and without modulatio...

Page 23: ...one keying a tone of 2175 Hz or 2380 Hz Optional can be used to key the transmitter Tone sensitivity is adjustable from 40 dBm to 0 dBm GROUND KEYING In Ground Keying the transmitter is keyed by shorting the control point landline or External Keying to chassis ground CURRENT LOOP KEYING In Current Loop keying an internal or external current source 15 mA is used to key the transmitter EIA TONE KEYI...

Page 24: ... Line Jumper Pin 2 and Pin 3 for Ground Keying Single Key Line Jumper Pin 3 and Pin 6 for DC Keying Single Key Line Jumper Pin 2 and Pin 5 for No Function J3 Jumper Pin 1 and Pin 2 for DC or Ground Keying Jumper Pin 4 and Pin 5 for Tone Keying Note Both Options may be selected Jumper Pin 2 and Pin 3 for No Function Jumper Pin 5 and Pin 6 for No Function J7 Jumper Pin 1 and Pin 2 to enable Timeout ...

Page 25: ...z continuous Tone keying or for EIA multi tone keying format Set J2 for Tone keying function ON left jumper position or OFF right jumper position Set J3 for Time out timer OFF left jumper position or ON right jumper position See Figure 2 4 for location of jumpers and left right orientation TABLE 2 5 REMOTE CONTROL BOARD P N 943180 1 SETTINGS CONTROL FUNCTION J1 Jumper Pin 1 and Pin 2 for ST standa...

Page 26: ...m sensitivity decreases CW J3 Selects Tone and or DC Keying enable or disable R25 Rx Audio 10 dBm output level increases clockwise J6 Selects between Internal or External Current loop keying ICL ECL R44 Time Out Timer 15 to 300 sec 90 sec nominal increases clockwise J4 Input Connector SW1 Selects either 2 Wire or 4 Wire operation J5 Output Connector SW2 Selects either Local or Land Line Current Lo...

Page 27: ... or EIA Keying tone protocol R24 Keying Tone Attennuator J2 Selects Tone and or Current Loop C L R26 1950 Hz tone level adjustment Ground Keying enable or disable R41 2175 Hz tone level adjustment J3 Selects Keying timer Enable Disable R59 Rx Audio level adjustment 10 dBm J4 Input Connector R64 Time out timer 90 sec default J5 Output Connector NOTE Bold Italics indicate Factory default configurati...

Page 28: ...adjustment of the remaining settings which are accessed from the bottom of the transmitter chassis If alignment procedures for these settings are required please consult the manufacturer 2 6 OPERATIONAL CHECK Perform an operational check of the transmitter after all adjustments Ensure that the transmitter operates in both the transmit and stand by modes of operation using the Operating Instruction...

Page 29: ...TECHNISONIC INDUSTRIES LIMITED www til ca TST 4x00 92 SC Installation Operating Instructions TiL 93RE126 Rev F 2 15 Figure 2 5 Transmitter Settings and Adjustments ...

Page 30: ...TECHNISONIC INDUSTRIES LIMITED www til ca TST 4x00 92 SC Installation Operating Instructions TiL 93RE126 Rev F 2 16 ...

Page 31: ...25S or equivalent are provided for connection with external DC and 2 Wire 600 ohm lines A 50 ohm N Type connector is provided for connection to an external antenna Refer to Section 2 for frequency selection and remote control setup details 1 Mount Transmitter in 19 inch rack with 4 screws 2 Install Microphone in Microphone PTT connector if required 3 Ensure that Transmitter POWER ON OFF switch is ...

Page 32: ...TECHNISONIC INDUSTRIES LIMITED www til ca TST 4x00 92 SC Installation Operating Instructions TiL 93RE126 Rev F 3 2 Figure 3 1 Single Channel Transmitter Controls and Indicators ...

Page 33: ...tand by mode 4 Tx AUDIO SWITCH A three position high off low switch is provided to externally control the levels or to turn off Tx audio input from a remote location 5 MIC PTT CONNECTOR A standard 0 2 inch 3 pole jack is provided to connect a microphone with PTT to the transceiver front panel 6 TX LABEL Indicates the frequency programmed for transmit 7 LOUDSPEAKER An 8 ohm internal speaker reprodu...

Page 34: ...h 3 4 1 3 4 1 Transmitter Operation Local Mode To operate the transmitter in the transmit mode proceed as follows 1 Set RF POWER switch if applicable to desired operating level 2 Hold the microphone in one hand with the upper edge of the microphone as close as possible to the upper lip NOTE This technique activates the noise canceling feature of the microphone The microphone is most effective when...

Page 35: ...tor LED s on the front panel are OFF NOTE When the transmitter is switched OFF there is no current drain from external DC 3 4 3 EXTERNAL DC OPERATION 1 Set AC ON OFF switch to OFF 2 Refer to Figure 3 1 for External DC Power Connections NOTE Ensure that the DC source voltage does not exceed 30 Vdc The 15 watt and 25 watt units can operate within the range 21 6 Vdc to 30 Vdc The Low Power units can ...

Page 36: ...TECHNISONIC INDUSTRIES LIMITED www til ca TST 4x00 92 SC Installation Operating Instructions TiL 93RE126 Rev F 3 6 This page left intentionally blank ...

Page 37: ...and re installation of equipment from the aircraft Technisonic will repair or replace at Technisonic s discretion any defective transceiver or part thereof found to be faulty during the Warranty Period Faulty equipment must be returned to Technisonic or its authorized Warranty Depot with transportation charges prepaid Repaired or replacement equipment will be returned to the customer with collect ...

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Page 39: ...t may not in whole or in part be duplicated or disclosed or used for manufacture of the part disclosed herein without the prior permission of Technisonic Industries Ltd TiL TDP 90 Programming Software User s Guide for USB Programmable AM Series Transceivers DOCUMENT No 11RE439 REVISION A DATE OF ISSUE JULY 19 2012 Technisonic Industries Limited 240 Traders Boulevard Mississauga Ontario L4Z 1W7 Tel...

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Page 41: ...ransceiver is configured as a Virtual Com Port VCP which emulates a serial COM This driver is available for free distribution from Future Technology Devices International FTDI Download and install the latest release of the VCP driver for Windows per the instructions on the web page located at this link http www ftdichip com Drivers VCP htm TDP Software Download and install the latest release of th...

Page 42: ...TARTED To start the TDP 90 program double click the TDP90 icon on the desktop The following Graphical User Interface will appear The current version number is shown in square brackets on the title bar MAIN GRAPHICAL USER INTERFACE Figure 1 ...

Page 43: ...for 4 channel transceivers The number of channels in the Frequency editing window changes accordingly The frequency of each channel as displayed in the Frequency editing window can be changed by clicking on the desired channel window and entering the frequency ICONS Figure 2 The icons provide single click access to the features in the pull down menus Details of these features are explained in the ...

Page 44: ...xt file of the channel list as presented in the Frequency List window Once the Print function is invoked you will be prompted to enter the serial number of the currently connected transceiver The printout will append a header to the top of the page that includes the serial number of the transceiver as well as the time and date The printout can be filed as a record of the frequencies that are progr...

Page 45: ...me function in a single mouse click Com1 2 3 4 Custom COM allows you to select the COM port on your computer to which the transceiver is connected The computer may assign a random unused COM port number to the Virtual Com Port VCP when the USB driver is installed so Custom COM can be selected when it is beyond the normal range of COM1 4 The assigned VCP can be determined by accessing the Device Ma...

Page 46: ...TDP 90 software Here you will find hardware connection and operating information as well as troubleshooting tips and answers to some Frequently Asked Questions About selection displays Technisonic company and contact information as well as the revision number of the TDP software in the Terminal window screen ...

Page 47: ...el AM transceiver use The frequency editing window changes accordingly The W indicates that the channels are 25kHz Wide channel spacing and as such only channels in 25kHz increments are accepted Be sure to set the channel pulldown appropriately for your transceiver otherwise frequency programming may be unpredictable For 4 channel transceivers use the first 4 entries in the 6 channel window ...

Page 48: ...t the serial port to which the transceiver is connected Select Custom COM and enter the assigned port number if it is outside the normal range of Com1 4 5 Set the program for 1 or 6 channels as applicable using the channel pulldown list 6 Click on the Up icon to retrieve the frequencies from the radio UPLOADING will appear at the bottom of the window as data is being transferred 7 Edit the frequen...

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