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TigerStop TigerSaw Miter, Owner'S Manual

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TigerStop TigerSaw Miter Owner'S Manual Download Page 44

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Positioner options for the TigerSaw Miter are the TigerStop and the TigerTurbo. 

Both machines are both driven by the same control electronics.

Part number

Part name

Description

AMP6

amplifier

circuit board for driving the motor

CON5

controller

interface unit

CC5-**

controller cable

cable connecting AMP6, I/O PANEL, and CON5

available in 10 ft (3 m) increments up to 50 ft (15 m)

** is the length of the cable in feet

CON5-CONV

conversion kit

AMP6, CON5, and CC5-10

sold together at a discount

I/O PANEL

I/O panel

panel for connecting sensors, solenoids, and accessories

CON5KPM

keypad membrane

soft rubber keypad face

includes wire traces

CON5CVR

keypad cover

clear soft plastic controller cover

MOT2-M

mitering motor

motor assembly for mitering motion

ATB-M

miter belt

belt driving miter rotation

ATC-M

miter belt clamp

belt clamp for ATB-M

DB-M

saw drive belt

leather belt driving blade rotation

3 belts are needed

MITBLADE-W

saw blade (wood)

fine crosscutting blade for wood

MITBLADE-WPS

saw blade (wood, pack saw)

pack saw blade for wood

MITBLADE-M

saw blade (aluminum)

blade for cutting aluminum

(thin profiles or hollow extrusions)

MITBLADE-MS

saw blade (aluminum, solid)

blade for cutting solid aluminum

Universal Parts

• 

Always specify the machine serial number when ordering electronics, including the AMP6, the CON5, and the CON5-CONV.

Visit our online part store at: 

https://shop.tigerstop.com

Replacement Parts

Summary of Contents for TigerSaw Miter

Page 1: ...TigerSaw Miter Owner s Manual ...

Page 2: ...ssary for their safe operation WARNING TigerStop Products must be installed in accordance with all local state and federal regulations Only personnel properly trained in the safe design and installation of automation machinery and related power equipment should install TigerStop Products onto other equipment to ensure a safe and proper work station TigerStop Products should not be operated without...

Page 3: ... when using 3 phase Do not open motor compartment or controller keypad DC Voltage with potentially FATAL amperage Disconnect power before servicing No user serviceable parts inside DO NOT operate this or any machine under the influence of drugs or alcohol No one should operate this machine except for fully qualified personnel READ THE MANUAL Do not use TigerStop machines in a dangerous environment ...

Page 4: ...f TigerStop Products does not make other machinery safe TigerStop Products are not intended to substitute in any manner for safe operating practices in general or for safety features present in other machines designed to make those machines as safe as possible TIGERSTOP PRODUCTS IF USED OR INSTALLED IMPROPERLY MAY CAUSE PERSONAL INJURY OR DEATH AND SHOULD ONLY BE OPERATED BY PERSONS TRAINED IN THE...

Page 5: ...king the Safety Chain Resetting the Safety Chain Interconnect Behavior Basic TigerStop Operation 9 Controller Display Soft Keys Home Routine Ready Screen Manual Movement Calculator Increment PreSet Jog Quick Calibration The TigerStop Menu 14 Menu Selection Home Calibrate Kerf Find End Limits Minimum Limit Scale Password PreSet Behavior Millimeter Conversion Disable Quick Calibration Units Jog Reve...

Page 6: ...racy X out Boot Diagnostics I O Test Saw Stroke and Cut Quality Kill Line Tension Diagrams 30 Saw Pneumatic 1 Saw Pneumatic 2 Saw Electrical Safety Box M12 Connections Saw Parts 1 Tabletop Saw Parts 2 Housing Saw Parts 3 Drive Replacement Parts 38 Universal Parts Common TigerStop Parts Common TigerTurbo Parts Maintenance 40 Cleanliness Air Blade Lubrication Saw Belt Tension and Replacement Drive T...

Page 7: ... service and technical support by email TigerStop customer service and technical support by phone Contact Information https www tigerstop com support troubleshooting service tigerstop com Americas Australia sos tigerstop nl Europe 1 360 448 6102 Americas Australia 00 31 546 575 171 Europe ...

Page 8: ... saw system Line to line voltage must not exceed 500V for a 460 480V saw system DO NOT power a TigerStop positioning system directly with a delta high leg transformer If delta high leg power must be used to power a TigerSaw Miter then the isolation transformer between incoming power and the positioner MUST NOT receive the high leg The TigerSaw Miter must be properly grounded TigerStop recommends a...

Page 9: ...he operator to control the machine The I O panel center provides ports to support additional components The mitering motion does not require an I O panel The mitering controller is connected directly to the amplifier Controller cables connect the amplifier to the I O panel and controller The direction of the controller cables indicated by the color of the plugs is important If a cable has blue and...

Page 10: ...t left corner of the saw base allows direct control of basic saw functions The power switch on the bottom left toggles power to the saw control circuitry The power lamp in the upper left shows when power is on The green button turns the saw motor on spinning the blade The green button will glow while the saw motor is active The red button turns the saw motor off The blade will continue spinning fo...

Page 11: ... condition must be released by rotating the switch clockwise Tabletop Guard Door The tabletop guard door opens upward with the pictured handle allowing routine access to the work area for regular cleaning and for adjusting material if necessary The safety switch on the tabletop guard door stops the saw motor and the saw stroke when the tabletop guard door is opened This switch also prevents activa...

Page 12: ...n Do not use a power tool to loosen the bolt faster the delay allows time for the blade to stop moving The front cabinet base door is secured by a safety switch that doubles as a latch The latch prevents the front cabinet base door from opening while the saw is spinning The switch prevents activation of the saw motor until the front cabinet base door is closed again Front Cabinet Base Door Side Ca...

Page 13: ...e switch below right opens a circuit when the kill line cable is pulled This provides an additional way to cut power to the system in an emergency Components Breaking the Safety Chain The safety chain is a pair of circuits connected to the emergency switches Triggering any emergency switch opens both circuits signaling a relay to quickly cut power to the positioner and the blade Integration Automa...

Page 14: ... on the safety box right From top to bottom Power into the safety relay Power across the safety relay Safety chain circuit 1 Safety chain circuit 2 There are three options 1 Full Auto Both cutting and positioning are automated This is the standard setting for the TigerSaw Miter The operator selects a pusher list loads stock and starts the process The system automatically pushes and cuts until the ...

Page 15: ...s a reference routine that must be successfully completed before the motor will respond to commands The home routine can also be run at any time from the Setup menu pg 15 During the home routine the positioner will move slowly to the sensor at the maximum position Positive miter angles point the blade toward the outfeed When the home routine is finished the controller will display the Ready Screen...

Page 16: ...r controller will display the angle in degrees Line 3 of the Ready Screen is the target position for the next movement User input will also appear in line 3 38 875 inches is 987 4 mm Manual Movement Manual movements are initiated from the Ready Screen Enter the target position and press to begin moving If the target position is a whole number there is no need to enter the decimal If the target pos...

Page 17: ...u are finished press STOP to return to the Ready Screen Calculator Example Press The result 85 will appear in the Next field in the current units Pressing will move the pusher to the calculated position Calculator mode does simple math setting the result as the target position From the Ready Screen pg 10 use the number and math buttons to enter math problems The current position can be used as the...

Page 18: ...t keys Programming PreSets 1 From the PreSet menu enter the preset number and press the Edit soft key Example Press followed by the Edit soft key 2 Enter the desired length and press to program the preset Example Press 15 313 inches is 389 mm 3 Press STOP to go back to the Ready Screen or use and to program additional PreSets Deleting PreSets 1 From the PreSet menu enter the PreSet number you wish...

Page 19: ...ed value and press to save it 6 Press the Done soft key to return to the Ready Screen The quick calibration soft key can be disabled in the Options menu pg 19 Disabling quick calibration effectively password protects the calibration function Basic TigerStop Operation Jog Jogging changes the position without a specific target Speed will gradually increase until the jog button is released The pusher...

Page 20: ...croll through the menu select screens by pressing or Once the desired menu is shown select it by pressing the corresponding soft key The TigerStop Menu 1 Setup accuracy and installation 2 Offset storage and use of multiple related calibrations Example Two tools mounted to a single positioner represent different zero points An offset can quickly change the screen to show the distance to either tool...

Page 21: ...w blade is changed Access the Setup menu pg 14 then press the button repeatedly until the Home TS screen is displayed To run the Home routine 1 Ensure the positioner can move to the upper limit of travel without obstruction 2 Press The positioner will move slowly to the far limit 3 When the routine completes successfully the display will return to the Home TS screen in the Setup menu 4 Press STOP ...

Page 22: ...be updated To run the find limit routine 1 Ensure the positioner can move its entire range without obstruction 2 Press The positioner will move slowly to the far limit and then in to the minimum 3 When the routine completes successfully the display will return to the find limit screen in the Setup menu 4 Press STOP to return to the Ready Screen Access the Setup menu pg 14 then press the button rep...

Page 23: ... 3 measurement matches the screen position The results will improve with every cycle 3 cycles is typically sufficient 6 Calibrate pg 15 and find the end limits pg 16 after setting the final scale 1 Access the Setup menu pg 14 and press repeatedly until the Scale screen is displayed 2 Enter the password and press The default password is the serial number 3 Enter the new value and press to save A hi...

Page 24: ...ress to save 4 Press the Done soft key to return to the Ready Screen PreSet Behavior This setting changes the function of the PreSet hot keys pg 12 There are three options 1 Setpoint moves the pusher to the programmed position 2 Increment moves the pusher by the programmed amount Negative presets move away from the zero point 3 Pusher moves the pusher by the programmed amount plus the kerf setting...

Page 25: ...or 1 Access the SysInfo menu pg 14 and press repeatedly until the Set TIK screen is displayed 2 Press the soft key enter the password and press The default password is the serial number 3 Use the soft key to select an option The options are described in the section on interconnect behavior pg 8 4 Press the Done soft key to return to the Ready Screen Removing the quick calibration button from the R...

Page 26: ...ttempt to connect to new electronics for the first time 1 Tap the OK button to begin Both amplifiers must be connected to the tablet and powered on 2 TigerTouch will display all discovered serial numbers 3 Check the boxes for the serial number of the mitering amplifier and the serial number of the positioning amplifier 4 Touch the OK button to confirm TigerTouch can be closed at any time by tappin...

Page 27: ...tton beneath the keypad The left half of the screen contains programmable hot keys Control Press the gray Positioner button to toggle control between mitering and positioning The gray button will be labeled Miter if the controls are currently focused on mitering motion Enter a target position with the keypad and tap the orange Start button to initiate movement Touch the red Stop button to interrup...

Page 28: ...ngle The lead angle is the first angle to be cut A positive miter angle points the blade toward the outfeed Angle2 is the upstream or trailing angle The trailing angle is the second angle to be cut A positive miter angle points the blade toward the outfeed Control Tap Load in the upper left to load a tiger file Press the orange Start button to begin cutting a list Touch the red Stop button to inte...

Page 29: ...The center column provides access to the amplifier menu settings The right column contains amplifier functionality Control Touch any item to access it Touch the PositionerX or Miter tab above the center column to toggle the amplifier specific columns between the mitering and positioning amplifiers The mitering amplifier can be identified by an extra item displayed in the right hand column Calibrat...

Page 30: ...2 Otherwise go to the Options screen pg 23 choose the PositionerX tab and tap Calibrate Report the measurement 2 Start the Calibrate Miter Pivot routine This step can be controlled with TigerTouch On the Options screen pg 23 choose the Miter tab and touch Calibrate Miter Pivot 3 Following the prompts cut a 45 sample part and report the back fence length The miter movement must be driven with the s...

Page 31: ...he upstroke The upper knob controls the speed of the downstroke Turn the knob clockwise to decrease the stroke speed Turn the knob counterclockwise to increase the stroke speed Once adjusted tighten the nut to lock the knob s position Ideal stroke speed is as fast as possible while still achieving desired cut quality Cycle time should not change when material is being cut Air Saw Stroke Speed Adju...

Page 32: ...h along the track 4 Tighten the locking knob in its new position Ideal stroke height is as short as possible while still cutting the desired profile The top cap working height is set by the position of the height adjustment rod To adjust the top cap stroke height 1 Disconnect power and air 2 Loosen the large locking handle 3 Slide the height adjustment rod up or down 4 Tighten the large locking ha...

Page 33: ... the mounting to ensure that the DM sensor is triggered when the saw is at rest and insensitive to vibration Check cables and connections between the DM sensor and the TigerStop Settings Hidden settings control the drive thresholds When these thresholds are exceeded an x out will occur Speeds and scale settings outside of the normal range can easily cause this condition Do not change the threshold...

Page 34: ...ltage and controller voltage Wall voltage should be within 10 of actual input voltage Controller CC voltage should be within 15 of 24V I O Test Boot Diagnostics Boot diagnostics is a tool for testing TigerStop subsystems To access boot diagnostics press and hold STOP while powering up I O codes DM Dead Man saw fully retracted TA Top Arbor saw fully extended ME Motor end Sensor limit of travel IE I...

Page 35: ... Quality Kill Line Tension The blue button on the kill line switch below left should lock into place when pulled out If the blue button on the kill line switch won t lock into place adjust the kill line tension with the nuts on the tension plate eye bolt below right Proper tension is indicated by the black tab and the green circle on the kill line switch below left The black tab should rest near t...

Page 36: ...30 Diagrams Saw Pneumatic 1 ...

Page 37: ...31 Diagrams Saw Pneumatic 2 ...

Page 38: ...32 Saw Electrical Diagrams ...

Page 39: ...33 Safety Box Diagrams ...

Page 40: ...34 Diagrams M12 Connections ...

Page 41: ...ase 1 9 Increased Buffer Block 1 Saw Parts 1 Tabletop Legend Description QTY 10 Fixed Block 1 11 Height Adjustment Lever 1 13 Pillar 1 14 Binder Seat 1 16 Proximity Sensor Chip 1 17 Proximity Base 1 18 Directional Screw 1 Description QTY 19 Slides 2 20 Fisheye Adapter 1 22 Cap Guard Cylinder 1 23 Proximity Switch 1 25 Rotary Knob 1 26 Control Valve 1 27 Suction Hose 2 29 Logic Box 1 ...

Page 42: ...rt Switch 1 24 Power Switch 1 25 Emergency Switch 1 26 Handle Bar 1 27 Side Cover 1 28 Cover Fixed Plate 1 29 Pressure Regulating Valve 1 Description QTY 30 Single head Radiator 1 31 Pressure Regulator 2 32 Solenoid Valve 2 33 Foot Pedal 1 34 Front Cover 1 35 Acrylic Shield 1 36 Lock Attached Plate 4 37 Lamp 1 38 Upper Shroud 1 39 Tappet Holder 2 40 Hydraulic Tappet 2 43 Movable Base 2 Description...

Page 43: ...ring Cover 1 16 Blade Pulley 1 17 Pulley Bushing 1 18 Shaft Seat 1 19 Front Bearing Cover 1 20 Rotating Shaft 1 21 Upper Limit Base 1 22 Upper Limit Adjustment Bracket 1 23 Cylinder Lift Block 1 24 Lower Limit Base 1 25 Limit Actuator 1 26 Swing Arm Bearing 2 Saw parts 3 Drive Legend Description QTY 27 Shaft Bearing 2 28 Belt Tension Nut 1 29 Motor 1 30 Clevis Nut 1 31 Blade Cylinder 1 32 Cylinder...

Page 44: ...keypad face includes wire traces CON5CVR keypad cover clear soft plastic controller cover MOT2 M mitering motor motor assembly for mitering motion ATB M miter belt belt driving miter rotation ATC M miter belt clamp belt clamp for ATB M DB M saw drive belt leather belt driving blade rotation 3 belts are needed MITBLADE W saw blade wood fine crosscutting blade for wood MITBLADE WPS saw blade wood pa...

Page 45: ...erStop Serial Number The working length of the TigerStop is 2 feet 0 6 m less than the overall length of the TigerStop Part number Part name Description DB TT TigerTurbo drive belt belt connecting motor pulley to large pulley AT5 TT TigerTurbo large belt belt connecting large pulley to pusher is the working length of the TigerTurbo in feet MOT TT TigerTurbo motor drive motor for TigerTurbo SB7249 ...

Page 46: ...ork area clean to prevent buildup of debris and material that can interfere with machinery movement Failure to do so can affect accuracy cut quality and machine lifespan Always use dust collection Blow the work area clean whenever debris accumulates Blow the blade cavity clean daily Vacuum out the saw base monthly Blow the TigerStop beam clean yearly or if debris triggers sensors Do not use the in...

Page 47: ... the blade stop the blade and watch through the throat plate as it comes to a stop Motion should be away from the operator Maintenance Blade Removal 1 Set the mitering angle to 30 left of zero 2 Turn the saw off 3 Disconnect power and air 4 Open the front cabinet base door and saw blade cavity The blade cavity has two latches top right front and bottom 5 Loosen and remove the saw blade lock screw ...

Page 48: ...ase Insufficient lubrication will result in rough and noisy swivel table motion Dispenser timing is set in the factory but is adjustable with switches below located on a circuit board behind the round brown plastic cap right The left hand set of four switches controls the idle time The right hand set of four switches controls the run time Maintenance Idle Time hours Switch Position 1 2 3 4 1 2 3 4...

Page 49: ...dispensed Insufficient coolant may reduce cut quality and blade lifespan due to heat Too much coolant can bind chips together increasing overall heat build up When properly adjusted there will be no lubricant splatter during the cut and chips will be dry Finished parts will have a very small amount of lubricant on the cut surface Instructions for adjusting the lube mist system are located on the i...

Page 50: ...d Replacement The pictured bolt on the motor mount is used to adjust belt tension To adjust belt tension 1 Set the mitering angle to 45 right of zero 2 Turn the saw off 3 Disconnect power and air 4 Open the left cabinet base door 5 Loosen the fix nut above the plate 6 Use the adjustment nut below the plate to change the belt tension Belt tension increases as the adjustment nut moves up the bolt Do...

Page 51: ...45 This page intentionally left blank ...

Page 52: ...46 12909 NE 95th Street Vancouver WA 98682 2426 1 360 254 0661 sales tigerstop com TigerStop B V Holland 31 546 575 171 info tigerstop nl www tigerstop com FIND US ONLINE AT 1 9 19 ...

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