Tiger PROLH Original Instruction Manual Download Page 1

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Manual Tiger SS11-PLH En 201704 v3.2

Unit 1, Greensfield Industrial Estate,
Willowburn Avenue,
ALNWICK,
NE66 2DG
UK
+44 1665 605130

Woo Sing Industrial Co., Ltd
No 20 Yunong Road
Shih-lin
Taipei
Taiwan
+886-2-2831 3035

PLEASE PASS ONTO OPERATOR

Sticker here

Summary of Contents for PROLH

Page 1: ... Manual Tiger SS11 PLH En 201704 v3 2 Unit 1 Greensfield Industrial Estate Willowburn Avenue ALNWICK NE66 2DG UK 44 1665 605130 Woo Sing Industrial Co Ltd No 20 Yunong Road Shih lin Taipei Taiwan 886 2 2831 3035 PLEASE PASS ONTO OPERATOR Sticker here ...

Page 2: ...has been supplied 11 It is the responsibility of the operator to exercise caution use good practice common sense and be familiar with proper rigging techniques 12 Improper lever hoist use could result in death or serious injury 13 The supplier takes no responsibility for any form of consequential loss or damage as the result of unauthorised repair or use of spare part other than those issued on be...

Page 3: ...d installed and or maintained according to the instructions The operating company must be committed to ensure safe and trouble free operation of the product If the product s ability to do a job or to do so safely is in question DON T TRY IT Definitions Warning Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert agains...

Page 4: ...eck to be sure the brake will hold the load and that attachments to the load are firmly seated Always avoid any swinging of the load or load hook Always protect load chain from weld spatter or other damaging contaminants Always report any malfunction unusual performance or damage of lifting equipment promptly to the appropriate person Always inspect the lever hoist regularly replace damaged or wor...

Page 5: ...serious injury to avoid these hazards Never attempt to lift more than the rated load capacity WLL of the suspension and the supporting structure Never allow your attention to be diverted from operating the lever hoist Never attempt to operate this equipment under the influence of alcohol or drugs Never wrap the load chain around the load and hook onto itself as a sling choker chain Never wrap loos...

Page 6: ...name plate label or with illegible name plate label Never use modified or deformed hooks refer to Chapter 6 Never use a motor to operate a manual lever hoist Never use a hoist near fire or where hot objects may touch it Never use the hoist in temperatures below 40 C 40 F or above 50 C 122 F Never adjust or repair a lever hoist unless qualified to perform lever hoist maintenance Never perform maint...

Page 7: ...ments of IMCA DO28 Rev 1 Guidance notes for offshore lever hoists Unpacking After opening the carton the product should be carefully inspected for damage which may have occurred during shipment or handling Check the hoist frame for dents or cracks and inspect the load chain for nicks and gouges If shipping damage has occurred contact your supplier Choose the Lever Hoist for the Job The load capaci...

Page 8: ... goods e g molten compounds radioactive materials consult the manufacturer for advice Loads can be moved horizontally with the use of a trolley Always transport the load in the horizontal direction slowly carefully and close to the ground Alternatively refer to the section on Cross Hauling Fleeting Drifting Chapter 4 Operation The unique dual brake mechanism featured in the Tiger SS11 and PROLH Le...

Page 9: ...dle at the bottom of the lever Fig F and begin operating the ratchet handle to raise or lower the load Ensure all landing areas are free of obstruction and if necessary use assistance to ensure a safe operation Adjustable Chain End Stop IMCA guidance note D 028 Rev 1 The Use of Chain Lever Hoists in the Offshore Environment requires measures to avoid single point failures in static or multiple rig...

Page 10: ...entre 4 Cross Hauling Fleeting Drifting The SS11 and PROLH ranges of lever hoists fitted with the patent protected twin pawl quad cam brake system have undergone a full and comprehensive testing regime that was drawn up by industry specialists and Tiger s mechanical engineers to provide evidence that these units can be safely used for fleeting drifting and cross hauling applications up to 45 Note ...

Page 11: ... at angles away from the vertical The attachment points must be the correct size to allow the hooks to attach correctly in the bowl of the hook and have enough clearance to allow the hook room to articulate All fleeting operations should be risk assessed by a competent person Load calculations and method statements should be produced Proximity hazards should be accounted for The load chain should ...

Page 12: ...nd a function check These inspections are intended to establish that the hoist is in a safe condition has been set up appropriately and is ready for operation and that any defects or damage are detected and eliminated Inspect the lever hoist for operation warning notices and legibility Deficiencies should be noted and brought to the attention of supervisors Be sure defective lever hoists are tagge...

Page 13: ...hich are enlarged beyond normal throat opening Chapter 12 Hooks should not be used If the latch does not engage in the throat opening of the hook the lever hoist should be taken out of service Hooks that do not fulfil all requirements must be replaced immediately See Chapter 6 Chain and Hooks and Chapter 12 Technical Data Hooks for more information Welding on hooks e g to compensate for wear or da...

Page 14: ... noted are to be corrected before the lever hoist is returned to service The external conditions may show the need for a detailed inspection which in turn may require the use of non destructive type testing Any parts that are deemed unserviceable are to be replaced with new parts before the unit is returned to service It is very important that the unserviceable parts are destroyed to prevent possi...

Page 15: ...anufacturer Non compliance with this specification will render the legal warranty or guarantee void with immediate effect See Chapter 7 Maintenance for more information on maintenance of the load chain Hooks Do not remove the safety latches from top and or bottom load hooks unless you are replacing them with new latches Never mark or hard stamp hooks or any other load bearing parts The hook openin...

Page 16: ...the hoist while it is supporting a load Before performing maintenance attach a notice tag to the hoist to indicate that it must not be used while maintenance is in progress Servicing and repairs should only be carried out by qualified competent and responsible people After performing any maintenance to the hoist always perform a functional test before returning to service After the replacement of ...

Page 17: ...ts entire length also including the part of the chain in the housing of the hoist around the load sheave wheel Remove excess lubricant from the chain by wiping with a cloth When lubricating the chain also check the chain for wear Clean dirty chains with acid free or water based solvent or a similar cleaning agent to remove rust or abrasive dust build up Never heat the chain Replacing the load chai...

Page 18: ...ust face outwards from the load sheave wheel 7 When the old load chain has passed through the hoist unit it can be detached together with the open chain link 8 Fix the loaded fall tight operational end of the new load chain on the housing frame or on the bottom block depending on model of the hoist 9 Fix the slack end of the idle fall on the hoist instead of the old load chain Before returning cha...

Page 19: ...tructions below to reset a load limiter after servicing or to readjust the torque setting If the load limiter components have been disassembled the lever hoist including load limiter parts LL 3 and LL17 will need to be reassembled up to the handle stage Then follow instructions from number 4 below 1 To reset the load limiter you will need to remove parts to access the lock nut S 39 PRO 39 Pinion N...

Page 20: ...Washer is locked into place 13 Operate the hoist up and down lifting and lowering the load to ensure the target overload is being consistently maintained 14 Check that the hoist is operating correctly and refit the parts removed in item 1 above Pawls When the lever hoist is disassembled for periodic inspections check the S 12 Brake Pawls for free movement and apply a light coat of grease to the pa...

Page 21: ...this could seep onto the brake surface The grease should be suitable for temperature ranges of 40 C 40 F to 50 C 122 F It should take into account the application temperature range corrosion resistant properties required and other relevant conditions Thread lubricant or an anti seize compound use is recommended for threaded shafts capscrews and nuts Unless otherwise stated remove old lubricant cle...

Page 22: ...er and S 39 PRO 39 Pinion Nut and tighten anti clockwise Replacing the Brake Discs Brake discs should be uniform thickness and the thickness should be greater than or equal to 1 5mm They should be replaced when the thickness is less than 1 5mm or for the SS11 model when the discs have worn to the bottom of the grooves Pull out the old ratchet gear and brake discs which are provided as a bonded uni...

Page 23: ...ot lead to damage or deterioration Therefore Always store the hoist unloaded The hoist should be secured against unauthorised and unwarranted use Store the unit at a clean and dry place Protect the unit including all accessories against contamination humidity and damage by means of a suitable cover Protect against corrosion Wipe off all dirt and water A light oil film should be applied to the chai...

Page 24: ...line Load swivel has ceased operating Hoist is dirty or hampered with foreign matter Fall of chain is tangled Hoist is overloaded Brake mechanism has jammed Load chain to be positioned in a straight line a Unload load and de swivel b Replace hook assembly Refer to maintenance and repair section of this manual Unravel and straighten chain Check the load chain for elongation and replace as required ...

Page 25: ...intenance and use of this product pursuant to the product manuals prepared in accordance with content instructions by the Company The warranty on this product does not apply to defects due directly or indirectly to misuse abuse negligence or accidents This warranty does not apply if the product has been subjected to improper fittings alignment or maintenance 5 The Company shall not be responsible ...

Page 26: ... PROLH Mass Kg std HOL SS11 Mass Kg std HOL PLH A B SS11 PLH C D E F1 F2 Diameter mm No of falls SS 0080 PLH 0080 0 8 23 128 243 236 295 158 99 28 45 6 3 1 3 1 5 9 0 7 5 SS 0150 PLH 0150 1 5 26 154 370 360 320 172 104 34 51 7 1 1 3 1 5 12 0 10 5 SS 0300 PLH 0300 3 0 38 182 370 360 400 195 108 36 56 10 0 1 3 1 5 22 0 18 0 SS 0600 PLH 0600 6 0 40 242 370 360 570 195 108 49 70 10 0 2 3 1 5 36 0 29 0 ...

Page 27: ...tigerlifting com Unit 1 Greensfield Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info tigerlifting com www tigerlifting com Page 26 of 38 Manual Tiger SS11 PLH En 201704 v3 2 10 0t 15 0t 20 0t ...

Page 28: ...wn in diagram mm Hook throat Opening mm EZ Check measurement mm a b c d e f Normal Discard Normal Discard Normal Discard Normal Discard Normal Discard Normal Discard 0 8 8 8 5 13 5 12 8 23 21 5 17 16 34 37 52 55 1 5 10 10 5 15 5 14 7 26 24 2 21 19 5 39 43 59 63 3 0 12 5 13 5 20 19 37 35 32 30 42 47 76 81 6 0 19 20 5 30 28 5 43 40 5 36 34 58 63 5 86 91 5 10 0 20 21 5 33 31 4 52 49 48 45 70 78 121 1...

Page 29: ...SS11 and PROLH are fitted with the patent pending Tiger EZ check 3 point marking system With this system a quick check that the A and B measurements are the same as shown in the diagram below will indicate if the hooks have stretched If A B the hook is fine If A B the hook needs to be replaced In addition to the above checks more than a 10 twist from the plane of hook is enough to warrant replacem...

Page 30: ...ad Gear S 40 Bottom Hook Assembly S 07 Top Hook Pin S 23 Travelling end stop S 41 Bottom Hook Pin S 08 Safety Latch Set S 25 Chain Stripper S 42 Nut for Pawl Spring S 09 Top Hook Assembly S 26 Load Chain Guide S 43 Spring Stand S 10 Disc Hub S 27 Wheel side Plate Assembly S 44 Pushing Up Spring S 11 Pawl Spring S 28 Gasket S 45 Pushing Up Pin S 12 Brake Pawl S 29 Ratchet Gear with Brake Disc S 46 ...

Page 31: ... Gear side Plate S 22 Load Gear S 40 Bottom Hook Assembly S 06 New Load Sheave S 23 Travelling end stop S 41 Bottom Hook Pin S 07 Top Hook Pin S 25 Chain Stripper S 42 Nut for Pawl Spring S 08 Safety Latch Set S 26 Load Chain Guide S 43 Spring Stand S 09 Top Hook Assembly S 27 Wheel side Plate Assembly S 44 Pushing Up Spring S 10 Disc Hub S 28 Gasket S 45 Pushing Up Pin S 11 Pawl Spring S 29 Ratch...

Page 32: ...22 Load Gear S 40 Bottom Hook Assembly S 06 New Load Sheave S 23 Travelling end stop S 41 Bottom Hook Pin S 07 Top Hook Pin S 25 Chain Stripper S 42 Nut for Pawl Spring S 08 Safety Latch Set S 26 Load Chain Guide S 43 Spring Stand S 09 Top Hook Assembly S 27 Wheel side Plate Assembly S 44 Pushing Up Spring S 10 Disc Hub S 28 Gasket S 45 Pushing Up Pin S 11 Pawl Spring S 29 Ratchet Gear with Brake ...

Page 33: ... Set for Free Wheel PRO 06 New Load Sheave PRO 21 Pinion Gear PRO 39 Pinion Nut PRO 07 Top Hook Pin PRO 22 Load Gear PRO 40 Bottom Hook Assembly PRO 08 Safety Latch Set PRO 23 End stop PRO 41 Bottom Hook Pin PRO 09 Top Hook Assembly PRO 25 New Chain Stripper PRO 43 Spring Stand PRO 10 Disc Hub PRO 26 Load Chain Guide PRO 44 Pushing Up Spring PRO 11 Pawl Spring PRO 27 Wheel side Plate Assembly PRO ...

Page 34: ...r Free Wheel PRO 05 Gear side Plate PRO 21 Pinion Gear PRO 39 Pinion Nut PRO 06 New Load Sheave PRO 22 Load Gear PRO 40 Bottom Hook Assembly PRO 07 Top Hook Pin PRO 23 End stop PRO 41 Bottom Hook Pin PRO 08 Safety Latch Set PRO 25 New Chain Stripper PRO 43 Spring Stand PRO 09 Top Hook Assembly PRO 26 Load Chain Guide PRO 44 Pushing Up Spring PRO 10 Disc Hub PRO 27 Wheel side Plate Assembly PRO 45 ...

Page 35: ...r Free Wheel PRO 05 Gear side Plate PRO 21 Pinion Gear PRO 39 Pinion Nut PRO 06 New Load Sheave PRO 22 Load Gear PRO 40 Bottom Hook Assembly PRO 07 Top Hook Pin PRO 23 End stop PRO 41 Bottom Hook Pin PRO 08 Safety Latch Set PRO 25 New Chain Stripper PRO 43 Spring Stand PRO 09 Top Hook Assembly PRO 26 Load Chain Guide PRO 44 Pushing Up Spring PRO 10 Disc Hub PRO 27 Wheel side Plate Assembly PRO 45 ...

Page 36: ... Email info tigerlifting com www tigerlifting com Page 35 of 38 Manual Tiger SS11 PLH En 201704 v3 2 Load Limiter S 60 where fitted Part No Part Name LL 3 load limiter pinion shaft LL 34 load limiter grip ring LL 17 remaining load limiter parts Grub screw Tab washer Lock nut S 60 Load Limiter ...

Page 37: ...urn Avenue ALNWICK NE66 2DG Email info tigerlifting com www tigerlifting com Page 36 of 38 Manual Tiger SS11 PLH En 201704 v3 2 14 Inspection Log Test Certificate DOC Number Model Number Product Description Date put into service Serial Number Date Comments Signature ...

Page 38: ...w tigerlifting com Unit 1 Greensfield Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info tigerlifting com www tigerlifting com Page 37 of 38 Manual Tiger SS11 PLH En 201704 v3 2 Owner s Notes ...

Page 39: ...w tigerlifting com Unit 1 Greensfield Industrial Estate Willowburn Avenue ALNWICK NE66 2DG Email info tigerlifting com www tigerlifting com Page 38 of 38 Manual Tiger SS11 PLH En 201704 v3 2 Owner s Notes ...

Page 40: ...igerlifting com tw Tiger UK Tiger Lifting UK Limited Unit 1 Greensfield Industrial Estate Willowburn Avenue ALNWICK NE66 2DG UK Phone 44 1665 605130 Fax 44 1665 603185 info tigerlifting com Representative in Europe www tigerlifting com Copyright Tiger Lifting UK Limited No part of this manual shall be reproduced transmitted transcribed translated into any language human or electronic stored in any...

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