Tiger JD 5083E Mounting And Operating Instructions Download Page 119

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Parts Section 5-21

LIFT VALVE - JOYSTICK CONTROL

ITEM

PART NO.

QTY.

DESCRIPTION

06502095

VALVE,5SP,DANFOSS

06340017

VALVE MNT

34622

PLATE,VALVE,REAR MNT

06502102

VALVE,PRIORITY,DF OLS80,10 BAR

21632

CAPSCREW,3/8 X 1-1/2 NC

6T2615

WASHER,FENDER 3/8

21627

NYLOCK NUT,3/8 NC

21630

CAPSCREW,3/8 X 1 NC

21988

LOCKWASHER,3/8

21579

CAPSCREW,5/16 X 3/4 NC

21987

LOCKWASHER,5/16

21585

CAPSCREW,5/16 X 2-1/4 NC

22015

FLATWASHER,5/16

21577

NYLOCK NUT,5/16 NC

33294

ELBOW,3/4MOR X 1/2MJIC 90

33383

ELBOW,5/8MORB X 1/2MJ X 90

33528

ADAPTER,1/2MORBX1/2MJIC

06503057

ADAPTER,1/4ORBx3/8MJ

06503036

ADAPTER,5/8ORBx5/8MJ

33392

ADAPTER,5/16MORB X 3/8MJ

32807

ADAPTER,5/8MORB X 3/8MJ

06500219

HOSE,#6x48(6FJXx6FJX90)

06500171

HOSE,1/2x36(1/2FJX90x1/2FJX)

33566

HOSE,#8x35(10FFSX90x8FJX)

33562

HOSE,#4x130(6FJX90x6FJX)

34358

HOSE,#4x196(6FJX90x5MJ)

33364

HOSE,#4x120(6FJX90x6FJX)

06500164

HOSE,#4x216(6FJX90x6FJX)

06500390

HOSE#8x87(10FJX90x12FFSX)

33745

HOSE,#4x100(6FJX90x6FJX)

32872

SWIVEL NUT RUN TEE

23888

BRKT,ACCUMULATOR

33470

ACCUMULATOR

21641

CAPSCREW,3/8 X 3 3/4 NC

06420054

SPACER,75x41.x2.50

06503029

TEE,RUN,1/2ORBx3/8MJx3/8MJ

34424

FITTING,ADAPTER,22MMX5/8MFS

06500399

HOSE,#8x41(10FFSX90x10FJX)

06503033

ELBOW,5/8ORBx5/8MJ

31171

PLUG,PIPE 3/8 SKT

Summary of Contents for JD 5083E

Page 1: ...ONS CHEETAH BOOM ASSEMBLIES JD 5101E 5093E 5083E UP THROUGH SERIAL s LV5101E260403 LV5093E260318 LV5083E260784 06010005 Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com Current as of 08 18 2010 ...

Page 2: ...the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration fo...

Page 3: ...hooting section Tractor or Truck chassis Contact vehicle dealer If unable to correct the problem yourself contact your local Tiger Dealer after gathering Machine model _______________________ Serial number ________________________ Dealer name _________________________ Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation t...

Page 4: ......

Page 5: ...N______________________________ 4 1 PARTS SECTION_____________________________________ 5 1 Parts Ordering Guide_______________________________ 5 2 Parts Table of Contents______________________________ 5 3 WARRANTY INFORMATION_____________________________ 7 1 This symbol means CAUTION YOUR SAFETY IS AT RISK When you see this symbol read and follow the associated instructions carefully or personal i...

Page 6: ......

Page 7: ...Cheetah Safety Section 1 1 SAFETY SAFETY SECTION ...

Page 8: ...t of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a...

Page 9: ...orflashingwarninglightsandfollowalllocaltraffic regulations SG 6 WARNING Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS SG 7 WARNING Do not modify or alter this Implement ...

Page 10: ...operators manual for proper starting instructions SG 13 DANGER Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 DANGER Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a ha...

Page 11: ...and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Test the tractor at a slow speed and increase the speed slowly Apply the brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tr...

Page 12: ...r from not maintaining this machine in good working order SG 21 WARNING Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent SG 22 DANGER Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 DANGER KEEP AWAY FROM ROTATING ELEM...

Page 13: ...ditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steepslopes ditches drop offs overheadobstructions power lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowing SGM 1 DANGER There are obvious and hidden potential hazards in the operati...

Page 14: ...dspeedrangeisfrom0to5mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overheadobstructions powerlines orwhendebrisand foreign objects are to be avoided SGM 7 WARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowinginreverse Mowonlyataslowgroundspeedwhereyoucansafely operate a...

Page 15: ...is being re moved and mowed again at desired final height SBM 1 DANGER Use extreme caution when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades S...

Page 16: ...Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from groundorfromoverheadtrimming Stopmowingifworkersorpassersby are with in 100 yards SBM 9 DANGER LeftRearWheelmusthaveaminimumof1500poundcontactwiththe surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even ...

Page 17: ... components for blade carriers blades cutter shafts knives knife hangers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and saf...

Page 18: ...ON LUB PUMP DRIVE 20 6T3233 2 CAUTION GATE VALVE 21 32708 1 DECAL UNIVERSAL HYDRAULIC OIL 22 6T3222 1 DECAL CONTROL ON OFF SWITCH 23 02965262 1 WARNING HOSE BURST 24 33435 1 DECAL CHEETAH 25 32707 1 WARNING TRACTOR OPERATOR SAFETY 26 002369 1 DANGER MULTIPLE HAZARD 27 02971123 1 WARNING PRESSURIZED TANK 28 6T3225 1 DANGER LINE VOLTAGE 30 07725746 1 DECAL SPANISH TRANSLATION 31 32709 1 DECAL REPLAC...

Page 19: ...THROWN OBJECTS 10 6T3236 1 DECAL MADE IN U S A 11 33438 2 DECAL TIGER LOGO 12 33437 2 DECAL CHEETAH 13 42400 2 AMBER REFLECTIVE TAPE 14 42350 1 CAUTION BLADE ROTATION 15 33224 1 DANGER SHIELD BOOM 29 6T3243 1 WARNING KNIFE REPLACEMENT 35 6T3221 1 CAUTION SPINDLE LUB 36 24028 1 WARNING REPLACE WORN 40 42399 2 RED REFLECTIVE TAPE 41 6T3234 1 CAUTION CHECK CRANK SHAFT 42 6T3230 1 WARNING NO BYSTANDER...

Page 20: ...NG DO NOT REMOVE SHIELD 7 33438 2 DECAL TIGER LOGO 8 6T3217 4 DANGER HANDS FEET CLEAR 9 42400 1 AMBER REFLECTIVE TAPE 10 33437 2 DECAL CHEETAH 11 6T3243 1 WARNING KNIFE REPLACEMENT 12 02962764 1 WARNING PINCH POINTS 13 33435 1 DECAL CHEETAH 14 6T3236 1 DECAL MADE IN U S A 15 42399 2 RED REFLECTIVE TAPE 16 6T3224 2 DANGER DISCHARGE OPENING 17 24028 1 WARNING REPLACE WORN FLAP 18 002369 1 DANGER MUL...

Page 21: ...Cheetah Safety Section 1 15 SAFETY 00769737 00725746 002369 ...

Page 22: ...Cheetah Safety Section 1 16 SAFETY 02962764 02962765 02965262 ...

Page 23: ...Cheetah Safety Section 1 17 SAFETY 22839 02971123 03200285 22645 ...

Page 24: ...Cheetah Safety Section 1 18 SAFETY 22840 24028 25387 ...

Page 25: ...Cheetah Safety Section 1 19 SAFETY 32707 32708 32709 ...

Page 26: ...Cheetah Safety Section 1 20 SAFETY 33224 33302 33435 ...

Page 27: ...Cheetah Safety Section 1 21 SAFETY RED 42399 33436 33437 33438 42350 ...

Page 28: ...Cheetah Safety Section 1 22 SAFETY AMBER 42400 6T3217 6T3219 6T3220 6T3221 ...

Page 29: ...Cheetah Safety Section 1 23 SAFETY 6T3230 6T3233 6T3222 6T3224 6T3225 ...

Page 30: ...Cheetah Safety Section 1 24 SAFETY 6T3234 6T3236 6T3237 34206 ...

Page 31: ...Cheetah Safety Section 1 25 SAFETY 33743 6T3243 TB1011 ...

Page 32: ...Cheetah Safety Section 1 26 SAFETY 34852 HYDRAULIC TANK ...

Page 33: ...DHESIVEPAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 4 ZIPTIE14 LONG NOTE The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to a s...

Page 34: ...safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s man...

Page 35: ...ASSEMBLY SECTION Assembly Section 2 1 ...

Page 36: ...ons before attempting to mount your Tiger mower Refer to the parts section of this manual for detailed illustrations to locate all parts TRACTOR PREPARATION A Remove right hand steps B Disconnect cables from both batteries remove batteries and the battery box from cab units only C Remove engine side panels or raise hood to access front pulley D Remove plugs from tractor casting where main frame an...

Page 37: ...g the main frame Carefully remove the existing right rear cab window to be replaced with the matching polycarbonate window provided Clean all of the surfaces around the window opening once the rear window is removed Peel back the protective paper from the area around the window that will contact the window frame Apply a bead of urethane window adhesive supplied in kit around the window opening Car...

Page 38: ...the boom is properly seated in the boom rest and no part of the boom including hoses comes into contact with the tractor cab Next using the side turnbuckles adjust the boom and boom rest all the way to the right for proper width restrictions Check your local width regulations before transporting your mower AXLE BRACE Position the right axle brace under the tractor right hand side Raise the brace u...

Page 39: ...G Locate the 2 existing threaded holes in the right front corner of the cab frame These will be the mounting holes for the 2 mounting bolts of the switch box bracket See picture below Mount the bracket using the hardware supplied as noted in the parts section ...

Page 40: ... replace the console The red and black wires access power for the switchbox through a John Deere auxillary power plug in the rear of the cab NOTE The RED wire from the JD power plug should not be used because it is ALWAYS Hot 12 VOLTS ELECTRICAL POWER MUST BE TAKEN FROM A SOURCE LOCATION WHERE IT IS LIVE ONLY WHEN THE IGNITION SWITCH IS IN THE ON POSITION THE RED WIRE MUST BE FUSED AT THE SOURCE L...

Page 41: ... bolts on diesel tank and the two rear bolts of the tank on the opposite fender Use the hardware noted in the parts section to attach the valve mounting bracket to the tractor Next attach the valve mounting plate to the mounting bracket Align the holes on the plate to the holes on the bracket Use the hardware shown in the parts section to attach the plate to the valve mounting bracket Finally plac...

Page 42: ...illustration below and the Parts Section Remove the plugs covering the ports of the SCV ports After the plug is removed use a wrench to tighten the plug B securely When the pressure port is active install the adapters in their ports The hose from the pressure port goes to the P port of the priority valve Next the hose from the CF port on the valve goes to the P port on the Danfoss lift valve The r...

Page 43: ...ocated on the SCV See the danfoss lift valve page in the parts section for hardware and location of parts Refer to the image below as a guide The power beyond port uses the existing adapter for the pressure hose That hose is routed to the P port of the priority valve Next the hose from the CF port on the valve goes to the P port on the danfoss lift valve The return hose from the lift valve is conn...

Page 44: ...a 3 8 NPT pipe plug B must be inserted into the port C refer to the illustration below and the Parts Section Remove the plugs covering the ports of the SCV ports After the plug is removed use a wrench to tighten the plug B securely When the pressure port is active install the adapters in their ports The hose from the pressure port goes to the P port of the husco valve Next the return hose from the...

Page 45: ... on the underside of the SCV The return port is accessed through the end of a run tee located on the SCV See the husco lift valve page in the parts section for hardware and location of parts Refer to the image below as a guide The power beyond port uses the existing adapter for the pressure hose That hose is routed to the P port of the husco valve The return hose from the lift valve is connected t...

Page 46: ...y be cut when drilling And before drilling double check location of the stand for proper placement of holes Drill 3 holes to match control bracket and secure with capscrews and nylock nuts noted in parts section The rubber boot under the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position These cables wil...

Page 47: ...on the outside of the cab RUBBER BOOT VALVE CABLES ELECTRICAL WIRES WINDOW ROUTING CABLE CONTROL LEVER STAND MID MOUNT UNITS Place the cable control bracket on the floor so that the bracket is 2 1 2 from the side edge of the door and 4 3 8 in front of the rear edge of the door See images below Be sure that the location of the stand will allow the operation of all control levers in the tractor and ...

Page 48: ...run parallel to the bottom edge of the wheel well Mark the hole 22 from the origin and 3 from the bottom edge Use the images below for reference NOTE DO NOT CUT INTO TUBES HOSES WIRES WHEN DRILLING THROUGH METAL OR PLASTIC FIRST HOLE SECOND HOLE Place as many hoses in the clamp that will fit without compromising pressure Then secure the 2 HOSE CLAMP 06520013 to the holes drilled with 1 EACH CAPSCR...

Page 49: ...Assembly Section 2 15 ASSEMBLY ...

Page 50: ...E check TWICE then proceed with caution Route the hoses through the space between the swivel and the boom mounting bracket Connect the hoses to the preformed tubes and move the boom arm to a few feet from full forward Assemble the swivel clamp and place the return hose for the motor on top and the pressure line on the bottom Place the hoses in the C clamp and add it to the bottom screw of the swiv...

Page 51: ...d the return hose closest to the boom arm Pull the hoses snug from the swivel to the mounting bracket clamps when main boom is still forward and tighten the hoses in the clamp Make sure the 1 motor hoses do not kink as the boom arm is moved into the stowing position If this happens the motor hoses will have to be shortened because there is too much hose between clamps ...

Page 52: ...ovided must be used CAUTION DO NOT use regular hose clamps for this purpose For protection of hoses in contact with metal edges wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed SWIVEL BRACKET MOUNTING Install the boom swivel bracket onto the boom mounting bracket with the swivel pin Secure the pin in place using the capscrews etc through the hole in the boss and...

Page 53: ...linder on the main boom with the fittings facing towards the rear of the tractor Attach the butt end to the main boom cylinder to the swivel bracket anchor with cylinder pin and hardware shown in parts section Attach the piston clevis to the main boom with the cylinder pin and hardware Install all fittings into the cylinders and hoses as shown in the boom and lift valve parts sections NOTE Be sure...

Page 54: ...ght 45 degree and 90 degree O ring fittings requires that the O ring washer and nut A be up against the swivel body B Insert the swivel and turn in until the swivel is pointed in the right direction and O ring contact is made Hold swivel in set direction with a wrench and turn the O ring nut away from the swivel body and carefully tighten INSTALLING NATIONAL PIPE FITTINGS Whenever installing a pip...

Page 55: ... actuator or if the spool position is greater than that specified by the signal voltage from the joystick the actuator will fault out and shut down An active fault condition causes the actuator to drive the spool to neutral shut down and activate a red LED on the top of the actuator The active fault can be canceled by simply cycling the Master Switch OFF and then ON which resets the fault monitori...

Page 56: ...ater than 62 for the Deck Roll function Note these initial settings for the Deck Roll function should prevent the spool from shifting into float After making this first adjustment to deck roll if the spool still goes into float adjust the B port screw additionally counterclockwise Reconnect Deutsch connectors on control cables to actuators on Danfoss valve Run tractor until hydraulic system is at ...

Page 57: ...n DECK ROLL A Port Deck Out 5 6 Seconds Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck in until deck cylinder is completely extended Then index the deck roll out function and determine the time required for the deck to roll out B Port Deck In Target 5 6 Seconds but DO NOT use Limit Screw Raise main boom ...

Page 58: ...Assembly Section 2 24 ASSEMBLY ...

Page 59: ...ix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If an...

Page 60: ...4WD 5101E tractor will have to be adjusted to approximately 64 center to center distance as shown below Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for any interference ...

Page 61: ...Cheetah Operation Section 3 1 OPERATION OPERATION SECTION ...

Page 62: ...ous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the enviroment NOTE Identifies points of particular interest for more efficient or convienient operation or repair SG 1 Before any operation of tractor and mower the user should read and under...

Page 63: ...ts to stabilize Without starting the mower practice positioning the boom and deck Remember speed and skill will be attained easier if the necessary time is spent familiarizing yourself with the machine and its operations When you feel comfortable at controlling the position of the mower return the mower to the travel position and transport the mower to the desired mowing location If mowing for the...

Page 64: ...en tractor engine is running The boom functions are controlled by an electronic joystick The Joystick Master Switch enables the joystick control for controlling the boom motion functions This switch is to be in the OFF position to start the tractor and when boom is stowed for transporting the machine The tractor will not start with the switch in the on position If the joystick control is not opera...

Page 65: ... level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter head into material larger than 6 diameter Note Pushing manual valve handles out or away from the tractor cab will bring the main boom up secondary boom out roll deck out and swivel boom aft Pulling manual handles toward cab will let main boom down bring secondary boom in r...

Page 66: ...Cheetah Operation Section 3 6 OPERATION JOYSTICK CONTROL The diagrams below and on page 3 6 show the functions that are performed through the use of the joystick controller ...

Page 67: ...ction 3 7 OPERATION JOYSTICK FWD BACK MOVES MAIN BOOM JOYSTICK LEFT RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH ON SWITCH BOX OPERATES SAFETY SHIELD ...

Page 68: ...replacement of the entire bank only the faulty section Each section of the valve controls a certain position of the boom or deck Seated in the operators seat the controls from left to right are as follows 1 main boom 2 secondary boom 3 deck roll 4 boom swing and 5 safety shield LEVER CONTROL AND FUNCTIONS A control lever decal similar to the one shown below should be near the control valve to remi...

Page 69: ...Cheetah Operation Section 3 9 OPERATION LEVER 1 MOVES MAIN BOOM LEVER 2 MOVES SECONDARY BOOM LEVER 3 MOVES DECK ROLL LEVER 4 MOVES BOOM SWIVEL LEVER 5 OPERATES SAFETY SHIELD ...

Page 70: ...he tractor at an idle engage mower Bring tractor R P M up to 2200 2400 R P M and slowly lower deck to ground level A flail mower deck should be carried so that part of the deck weight is carried by the boom and part carried by the ground roller when mowing on the ground When the flail mower is carried this way the ground roller follows the contour of the ground more easily during mowing operations...

Page 71: ...e of material being cut the speed of the cutter head must be maintained To ensure that the cutter head is running at maximum speed run the tractor at 2400 RPM during mowing operations If the cutter head slows to the point that the knives are folding back move the mower head away from the foliage and allow the cutter head to regain full speed Operating the mower in a manner that allows the cutting ...

Page 72: ...rees and work down with each consecutive pass When cutting trees and shrubs use a lower speed to allow the knives time to cut as well as mulch the foliage If bystanders approach within 300 feet while mower is in operation turn mower switch OFF immediately After shutdown never leave the tractor or allow bystanders to approach within 100 yards of the unit until all motion stops completely If cutter ...

Page 73: ... of weight and staying within local width restrictions If tractor is over width the turnbuckels on each side of the 3 point hitch can be adjusted to pull the boom rest and boom arm over If any part of this operating section or any other section of this manual is not completely understood contact your Tiger dealer or the address on the cover of this manual for assistance ...

Page 74: ...Cheetah Operation Section 3 14 OPERATION INSPECTION SHEETS ...

Page 75: ...g the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Mower head is resting on the ground or is securely blocked up and sup ported and all hydraulic pressure has been relieved Operators Signature ___________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or MOWER ...

Page 76: ...ng the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Mower head is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved Operators Signature ___________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or MOWER ...

Page 77: ...g the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Loader is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved Operators Signature ___________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER ...

Page 78: ...the inspection make sure the Tractor engine is off all rotation has stop and the tractor is in the Park with the parking brake engaged The Loader is resting on the ground or is securely blocked up and supported and all hydraulic pressure has been relieved Operators Signature ___________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER ...

Page 79: ...MAINTENANCE SECTION Cheetah Maintenance Section 4 1 ...

Page 80: ...indicators such as the in tank filter pressure gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off setting cutter on ground and actuating lift valve ...

Page 81: ... when needed Do Not use hands to check for leaks see maint Precautions Knives Check Inspect for missing or damaged knives change as needed Knife mounting bolts Check Re torque to 800 ft lbs knife to disk Disk mounting bolts Check Torque to 180 ft lb lubricated disk to spindle Torque to 204 ft lb dry Spindle mounting bolts Check Torqueto315Ftlubricated Spindle to Deck Torque to 357 Ft dry Belts Che...

Page 82: ...nge or Change when indicated by restriction 10 micron filter indicator Hyd Tank Breather Change TROUBLE SHOOTING SYMPTOMS CAUSE REMEDY Vibration 1 Loose bolts 1 Check all bolts and tighten to torque specs in this section 2 Cutter assembly 2a Check for damaged blades disc Unbalanced or cutter shaft Replace if needed 2b Check for wire rope etc entangled in cutter assembly Mower will not lift 1 Hyd F...

Page 83: ...ool for contaminates and scratches Clean parts or replace if scratched Motor runs but 1 Belts 1 Inspect belts and pulleys Replace will not cut belts and repair as needed 2 Tensioner 2 Adjust tensioner nut until flat washer washer is flush with top of guide Motor turns slowly 1 Contaminants 1 Remove large nut on side of large or not at all restricting spool valve block Remove spring and use movemen...

Page 84: ...Cheetah Maintenance Section 4 6 MAINTENANCE TORQUE SPECIFICATIONS These are intended to be general specifications See tractor operators or service manual for exact specifications for your tractor parts ...

Page 85: ...O 100Anti Wear Mobil DTE 18M Flail Rear Gearbox Grease PAO Synthetic Extreme Mobil SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Cutter Shaft Ground Grease Lithium Complex Mobilgrease CM S Roller Shaft Flail Gun Extreme Pressure NLGI 2 ISO 320 Drive Shaft Coupler Grease Lithium Complex Mobilgrease CM S Flail and Rotary Gun Extreme Pressure NLGI2 ISO 320 Boom Swivel Grease Lithium Complex Mo...

Page 86: ...ents Windex1 Top Job2 Joy2 Mr Clean2 Fantastik3 Formula 4094 Sumalight D12 Brucodecid Organic Solvents Butyl Cellosolve Kerosene Hexel F O 554 Naphtha VM P grade Neleco Placer Turco 5042 Alcohols Methanol Isopropyl All residual organic solvents should be removed with a secondary rinse GRAFFITI REMOVAL Butyl cellosolve for removal of paints marking pen inks lipstick etc The use of masking tape adhe...

Page 87: ...cking the oil level the unit should be parked on a level surface shut OFF and allowed sufficient time to cool to ambient temperature Use caution when removing the pressurized breather Do not place face over opening when removing the breather The reservior should be filled to the top of the lower sight glass on the side of the tank Do not over fill The reservior has been over filled when oil is vis...

Page 88: ...the old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss with in the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in th...

Page 89: ...t weeps out of the top spindle seal Lubricate spindle weekly or every 40 hours of use GREASING PIVOT POINTS BOOM AND SWIVEL Locate grease zerks 8 on deck pivot assembly 2 on deck end of secondary boom 2 at main secondary boom joint and 2 at swivel end of main boom Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications until grease begins to protrude from ends eve...

Page 90: ...ue the 6 bolts shown below to 357 ft lbs dry or 315 ft lb lubricated loctite 271 MAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTS After every 8 hours of operation or daily the Knife Bolts and Disk Bolts should be tightened as follows Knife mounting bolts 2ea torque to 800 ft lbs lubricated Disk mounting bolts 6ea torque to 204 ft lbs dry or to 184 ft lbs lubricayed loctite 271 ...

Page 91: ...nds GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play If coupler does not slide freely inspect for loose pump mount bolts or damaged or loose crank shaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into ...

Page 92: ... the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR PUMP IS COUPLED TO MOTOR OR P T O Failure to do so may result in component failure MAINTENANCE ...

Page 93: ...0 FT LBS Knife must swing freely DO NOT re use the locking hex nuts for mounting the knives If hex nut become loose or require removal for knife replacement or any other reason they must be discarded and replaced with new nuts Knives should not be welded on for any reason GREASING BOOM CYLINDER PIVOT POINTS Locate the zerk on the butt end tang of cylinder and on rod end tang Inject Lithium Complex...

Page 94: ...er to install races bearings or seals The parts of assembly may be damaged NOTE The grease zerk and gussets are located on the top side of the spindle housing Be sure the spindle is assembled correctly Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while servicin...

Page 95: ...nto the spindle NOTE The spindle housing must turn freely when seating the bearing cone and sleeve 6 Press the two upper seals into the spindle housing The inner lip of the seals must be UP away from the bearing so excess lubricant can escape 7 Install the bearing adjustment nut thin nut so there is 1 16 clearance between the nut and the sleeve Install the jam washer placing the tab into the key w...

Page 96: ...movement when the spindle housing is pried upward away from the vise jaws 4 When there is 012 inch free play between the spindle and housing install the bearing lock nut thick nut Hold the adjusting nut securely and tighten the lock nut to 300 ft lbs of torque 5 After the lock nut is tightened there must be 001 inch to 003 inch of free play when lightly prying up on the spindle housing If the end ...

Page 97: ...or damaged knives change only complete sets as needed ______ Blade Bolts 1 1 8 Check Torque to 800 oiled ft lb lubricated ______ Check Tourque Disk Bolts 204 ft lbs dry and Spindle bolts 357 ft lbs dry ______ Belts Check Tighten Replace belts as needed ______ Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in this section ______ Hydraulic Fluid Level Ad...

Page 98: ...Cheetah Maintenance Section 4 20 MAINTENANCE ...

Page 99: ...PARTS SECTION JD 5101E CHEETAH BOOM MOWER Parts Section 5 1 ...

Page 100: ...r and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering rep...

Page 101: ... 5 6 TRACTOR MNT KIT MNFRM LOADER 5 8 TRACTOR MOUNT KIT HYDRO LOADER 5 10 TRACTOR MOUNT KIT WHEEL WELL TANK 5 12 TRACTOR MOUNT KIT HYDRO WHEEL WELL TANK 5 14 BOOM MOUNT KIT BOOM SWIVEL REST 5 16 SWITCH BOX AND JOYSTICK 5 18 LIFT VALVE JOYSTICK CONTROL CAB 5 20 5SP CABLE CONTROLS 5 22 LIFT VALVE CABLE CONTROL CAB 5 24 SAFETY SCREEN WINDOW 5 26 WHEEL SPACER 5 27 WHEEL WEIGHT 5 28 ...

Page 102: ...Parts Section 5 4 TRACTOR MOUNT KIT MAIN FRAME 5101E ...

Page 103: ...Y 17 06380012 1 TANK RES JD60004WD 34GAL 18 06505044 1 FLTRASSY IN TANK CPLT SAE10MP 19 21627 4 NYLOCK NUT 3 8 NC 20 06505067 1 SIGHT GAUGE JD6000 TANK 34GAL 21 22018 2 FLATWASHER 1 2 WIDE 22 06410352 1 CHANNEL MNT TANK TIE BOLT 23 06380014 2 TIE BOLT SIDETANK HYDRO 24 33764 2 FLATWASHER 5 8 GR 8 SAE 25 06505077 1 CAP BREATHER O RING 26 6T0649 1 FILTER GAUGE 27 TF4888 1 STREET ELBOW 1 8 X 90 28 21...

Page 104: ...Parts Section 5 6 TRACTOR MOUNT KIT HYDRAULICS 5101E ...

Page 105: ...B x 1 1 2 MJ 14 06506039 1 HOSE TUBE 24 x 65 24FJX x 20FL 15 06506023 1 HOSE TUBE 1 x 62 20FLG x 1FJX 16 06500398 1 HOSE 16x114 16FJXx16FJX90 17 34076 1 CLAMP KIT 1 18 06505017 1 CLAMP KIT 1 1 4 19 34626 2 TUBE CLAMP BRACKET 20 TF4852 2 FLANGE KIT 20 21 34064 1 ADAPTER 1 1 4 X 1 22 33555 2 ADAPTER 1 MORB X 1 MJIC 23 1 HOSE PRESSURE 24 1 HOSE RETURN 25 22421 2 CAPSCREW 16MM X 40MM 26 31732 1 CAPSCR...

Page 106: ...Parts Section 5 8 TRACTOR MOUNT KIT MAIN FRAME 5101E LOADER ...

Page 107: ...RACE JD5525 RH 23 21825 2 HEX NUT 3 4 NC 24 21833 2 CAPSCREW 3 4 x 2 1 4 NC 25 21644 2 CAPSCREW 3 8 x 5 NC 26 06510083 1 VALVE BRAKE SOL 3000PSI 27 21988 2 LOCKWASHER 3 8 28 21625 2 HEX NUT 3 8 NC 29 25341 4 CAPSCREW 20MM x 70MM 2 5P 30 06300107 1 MNFRM JD5101E 553LDR 31 06400307 1 SPACER CRNKSHFTADPTR 6T0389 AVAIL CRANKSHAFTADPT IHC 885 32 06537004 4 WASHER NEOPRENE 75 x 1 25 x 19 33 31674 1 CRAN...

Page 108: ...Parts Section 5 10 TRACTOR MOUNT KIT HYDRAULICS 5101E LOADER ...

Page 109: ...6500407 1 HOSE 1x92 8 32382 2 HOSE BRACKET 9 TF4852 2 FLANGE KIT 20 10 06500408 1 HOSE 1 1 2x92 11 34710 1 ADAPTER 1 1 2ORB x 1 1 2MJ 12 34309 1 BALLVALVE 1 1 2 13 06503083 1 ADAPTER 1 1 2ORB x 1 1 2ORB 14 06503084 1 ELBOW 1 1 2FOR X 1 1 2FOR 15 REF REFER TO MAIN FRAME PARTS 16 REF REFER TO MAIN FRAME PARTS 17 REF REFER TO MAIN FRAME PARTS 18 06505077 1 BREATHER CAP O RING 19 34064 1 ADAPTER 1 1 4...

Page 110: ...Parts Section 5 12 TRACTOR MOUNT KIT WHEEL WELL TANK ...

Page 111: ...1 AXLE BRACE JD5525 RH 23 21825 2 HEX NUT 3 4 NC 24 21833 2 CAPSCREW 3 4 x 2 1 4 NC 25 21644 2 CAPSCREW 3 8 x 5 NC 26 06510083 1 VALVE BRAKE SOL 3000PSI 27 21988 2 LOCKWASHER 3 8 28 21625 2 HEX NUT 3 8 NC 29 25341 4 CAPSCREW 20MM x 70MM 2 5P 30 06300033 1 MNFRM JD5101E 31 06400307 1 SPACER CRNKSHFT ADPTR 6T0389 AVAIL CRANKSHAFT ADPT IHC 885 32 06537004 4 WASHER NEOPRENE 75 x 1 25 x 19 33 31674 1 C...

Page 112: ...Parts Section 5 14 TRACTOR MOUNT KIT HYDRO WHEEL WELL TANK ...

Page 113: ...M 10 34076 1 CLAMP KIT 1 11 34626 1 TUBE CLAMP BRACKET 12 30255 1 SPACER 13 TF4852 2 FLANGE KIT 20 14 06500408 1 HOSE 1 1 2 x 92 15 32382 1 HOSE BRACKET 16 34710 1 ADAPTER 1 1 2ORB x 1 1 2MJ 17 34309 1 BALL VALVE 1 1 2 18 06503083 1 ADAPTER 1 1 2ORB x 1 1 2ORB 19 06503084 1 ELBOW 1 1 2FOR x 1 1 2FOR 20 REF AXLE BRACE RH REFER TO MAIN FRAME PARTS 21 REF AXLE BRACE LH REFER TO MAIN FRAME PARTS 22 RE...

Page 114: ...Parts Section 5 16 BOOM MOUNT KIT BOOM SWIVEL BOOM REST ...

Page 115: ... 7 16 X 2 12 06420114 1 SPACER 2 25x1 25x1 38 TAPPED 13 6T2272 1 SETSCREW 3 8 X 1 2 NC 14 21635 1 CAPSCREW 3 8 X 2 1 4 NC 15 21627 1 NYLOCK NUT 3 8 NC 17 21688 2 CAPSCREW 7 16 X 3 1 4 NC 18 06520049 1 BEARING WASHER SWING 20 21677 3 NYLOCK NUT 7 16 NC 21 21835 2 CAPSCREW 3 4 X 2 3 4 NC 22 6T2607 2 FLATWASHER 3 4 CUT 23 22021 3 FLATWASHER 3 4 24 21993 2 LOCKWASHER 3 4 GR 8 25 21825 2 HEX NUT 3 4 NC...

Page 116: ...Parts Section 5 18 SWITCH BOX AND JOYSTICK 5101E ...

Page 117: ...LT MNT JYSTK 8 23113 2 CAPSCREW 10MMX30MM 1 5 PITCH 9 32990 6 SCREW MACHINE 10 32X1 2 RD HD 10 32829 4 SCREW MACHINE 10 32X3 4 FLATHD 11 33693 1 CBL EXT 4FT JOYST W SUB D CONN 12 06510196 1 SWITCHBOX DF BOOM PVEA 13 34264 1 SWITCHBOX MOUNT JD5520 14 34265 1 SWITCHBOX BRACE JD5520 15 34266 1 SWITCHBOX STRAP JD5520 16 25188 2 CAPSCREW 10MMX15MM 1 5 PITCH 17 22016 2 FLATWASHER 3 8 GR8 18 21529 7 CAPS...

Page 118: ...Parts Section 5 20 LIFT VALVE JOYSTICK CONTROL ...

Page 119: ...BX1 2MJIC 18 06503057 1 ADAPTER 1 4ORBx3 8MJ 19 06503036 1 ADAPTER 5 8ORBx5 8MJ 20 33392 1 ADAPTER 5 16MORB X 3 8MJ 21 32807 10 ADAPTER 5 8MORB X 3 8MJ 22 06500219 1 HOSE 6x48 6FJXx6FJX90 23 06500171 1 HOSE 1 2x36 1 2FJX90x1 2FJX 24 33566 2 HOSE 8x35 10FFSX90x8FJX 25 33562 1 HOSE 4x130 6FJX90x6FJX 26 34358 6 HOSE 4x196 6FJX90x5MJ 27 33364 2 HOSE 4x120 6FJX90x6FJX 28 06500164 1 HOSE 4x216 6FJX90x6F...

Page 120: ...BRKT SWITCHBOX UNI 5 34332 1 CAPSCREW 1 4X9 1 4 NC 6 21548 1 CAPSCREW 1 4 X 9 NC 7 21986 3 LOCKWASHER 1 4 8 21525 3 HEX NUT 1 4 NC 9 06410230 1 SUPPORT MNT CNTRLBOX JD5525 10 33534 1 CAPSCREW 10MMX20MM 1 5PITCH 11 32724 1 FLATWASHER 10MM 12 6T3951 2 SCREW MACHINE 8 32 X 1 2 13 27082B 3 SPACER 14 21627 3 NYLOCK NUT 3 8 NC 15 21636 3 CAPSCREW 3 8 X 2 1 2 NC 16 06505100 3 CBL CNTRL 108 ...

Page 121: ...CREW MACHINE 8 32 X 1 2 6 21548 1 CAPSCREW 1 4 X 9 NC 7 34332 2 CAPSCREW 1 4X9 1 4 NC 8 06410848 1 SUPPORT 1 CBL CNTRL 5101E 9 06410849 1 SUPPORT 2 CBL CNTRL 5101E 10 21629 2 CAPSCREW 3 8 X 3 4 NC 11 21627 4 NYLOCK NUT 3 8 NC 12 21633 2 CAPSCREW 3 8x1 3 4 NC GR8 13 27082B 2 SPACER 14 34623 5 CBL CNTRL 122 15 21986 3 LOCKWASHER 1 4 16 21525 3 HEX NUT 1 4 NC 17 33534 1 CAPSCREW 10MMX20MM 1 5PITCH 18...

Page 122: ...Parts Section 5 24 LIFT VALVE CABLE CONTROL CAB ...

Page 123: ...28 3 8FJX90X3 8FJX 18 06500164 1 HOSE 1 4X216 3 8FJX90X3 8FJX 19 33745 1 HOSE 1 4X100 3 8FJX90X3 8FJX 20 06503029 1 TEE RUN 1 2ORBx3 8MJx3 8MJ 21 33470 1 ACCUMULATOR 30 CU IN 1150 PSI 22 23888 1 BRKT ACCUMULATOR 23 06420054 2 SPACER 75x41 x2 50 24 21641 2 CAPSCREW 3 8 X 3 3 4 NC 25 21988 2 LOCKWASHER 3 8 26 33293 1 ELBOW LONG 1 2MOR X 1 2MJIC 90 27 32678 1 ADAPTER 5 8ORB x 1 2FOR 28 33383 1 ELBOW ...

Page 124: ... 5 21575 6 HEXNUT 5 16 NC 6 33477 2 VIBRATIONISOLATOR 7 06410268 1 TOPBRACKET 8 06410269 1 BOTTOMBRACKET 9 21529 2 CAPSCREW 1 4 X 3 4 NC 10 21986 2 LOCKWASHER 1 4 11 21525 2 HEXNUT 1 4 NC 12 27508 2 CAPSCREW 8MMX20MM 1 25 13 6T2619 2 LOCKWASHER 8MM 14 34948 2 WASHER 8MM 15 2 HEXNUT EXISTINGHARDWARE 06537005 1 3M ADHESIVE POLYCARBONATE SAFETY WINDOW 5101E CAB ...

Page 125: ...SOLENOID VALVE SWITCH AND WIRING 1 REF SWITCHBOX 2 RE37651 1 PLUG AUX PWR 3 24204 OPT FUSE HOLDER IN LINE 4 6T3965 OPT FUSE 3AMP 5 6T3934 OPT TEMPERATURE GAUGE 6 6T3931 OPT TEMPERATURE SENSOR ITEM PART NO QTY DESCRIPTION ...

Page 126: ...Parts Section 5 28 WHEEL SPACER ITEM PART NO QTY DESCRIPTION 1 06770025 1 KIT SPCR WHL JD 2 06400919 2 RING SPACER WHEEL JD ...

Page 127: ... Section 5 29 WHEEL WEIGHT ASSEMBLY ITEM PARTNO QTY DESCRIPTION 1 30687 1 500 WHEELWEIGHT 2 21956 4 CAPSCREW 3 4 X 13 3 33626 8 FLATWASHER 3 4 4 TB3278 4 SPACER 5 21993 4 LOCKWASHER 3 4 6 21825 4 HEX NUT 3 4 ...

Page 128: ...Parts Section 5 30 ...

Page 129: ...COMMON PARTS SECTION CHEETAH BOOM MOWER ...

Page 130: ...number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When orderin...

Page 131: ...SSY 6 22 CHEETAH FLAILHEADASSY 6 24 CHEETAH FLAIL CUTTER SHAFTASSY 6 26 CHEETAH FLAIL MOTOR 6 28 CHEETAH CYLINDER BREAKDOWNS 6 30 RESERVOIR TANK FILTER ASSEMBLY 6 34 BRAKE VALVE ASSEMBLY W METRI PAK 6 35 BOOM TRAVEL LOCK 6 36 SOLENOID BRAKE VALVE HYDRO SCHEMATIC 6 37 JOYSTICK SWITCH BOX SERVICE PARTS 6 38 JOYSTICK SCHEMATIC 6 39 HUSCO CONTROLS SWITCHBOX 6 40 OPTIONAL PUMP GUARD KITS 6 42 OPTIONAL ...

Page 132: ...Cheetah Common Section 6 4 CHEETAH QUICK COUPLERS MAIN BOOM ...

Page 133: ...MAIN BOOM ITEM PARTNO QTY DESCRIPTION 1 34392 2 ADAPTER 1ORBX1FJX 2 06503027 2 QUICKCOUPLER 1 SAE FEMALE 3 06503028 2 QUCKCOUPLER 1 SAE MALE 4 33555 2 ADAPTER 1MORBX1MJIC 5 REF PREFORMED TUBES REFER TO BOOM ARM PARTS 6 REF 16HOSE REFERTOHYDRAULICPARTS ...

Page 134: ...Cheetah Common Section 6 6 CHEETAH BOOM ARM ASSEMBLY ...

Page 135: ...7 1 PREFORMEDTUBE 26 33179 1 PREFORMEDTUBE 27 33180 1 PREFORMEDTUBE 28 33182 1 PREFORMEDTUBE 29 33183 1 PREFORMEDTUBE 30 24724 2 SWIVEL 31 28917 1 ADAPTER 32 32821 1 TEE 33 32810 7 ELBOW 34 33395 2 HOSE 35 33449 1 HOSE 36 33450 1 HOSE 37 33504 2 HOSE 38 REF REFERTOPARTSSECTION 39 33451 1 HOSE 40 33452 1 HOSE 41 REF REFER TO MAIN FRAME PARTS 42 REF REFERTOPARTSSECTION 43 21629 2 CAPSCREW 3 8 X 3 4 ...

Page 136: ...Cheetah Common Section 6 8 CHEETAH ROTARY MOWER DECK ...

Page 137: ...SHIM 23 32810 2 ELBOW 24 33431 1 HOSE 1 4 x 72 25 6T3003D 2 CLEVISPIN 26 TB1023 4 ROLLPIN 27 33430 1 HOSE 1 4 x 82 28 6T7022 1 CYLINDER 29 22018 2 FLATWASHER 1 2 WIDE 30 22516 2 COTTERPIN 31 33417 1 HINGEPIN 32 32981 2 SKID SHOE 33 32982 2 SKID SHOE 34 6T2277 6 CAPSCREW 3 4X2 NF GR8 35 21993 6 LOCKWASHER 3 4 36 6T2413 6 HEXNUT 3 4 NF GR8 37 TB2029 5 1 BOLTPROTECTOR 38 6T2290 6 CAPSCREW 5 8X2 NF GR...

Page 138: ...Cheetah Common Section 6 10 CHEETAH ROTARY PIVOT ASY ...

Page 139: ...27 1 PIN 5 33428 1 PIN 6 33429 1 PIN 7 6T3003D 1 CLEVISPIN 8 TB1023 2 ROLLPIN 9 21635 3 CAPSCREW 3 8 X 2 1 4 10 21988 3 LOCKWASHER 3 8 11 21625 3 HEX NUT 3 8 12 21688 1 CAPSCREW 7 16 X 3 1 4 13 21989 1 LOCKWASHER 7 16 14 21675 1 HEX NUT 7 16 15 REF REFER TO BOOM ARM PARTS 16 REF REFER TO BOOM ARM PARTS 17 REF REFER TO ROTARY HEAD PARTS NOTE ITEM 3 IS USED ON THE ROTARY HEAD ONLY ITEM 3A IS USED ON...

Page 140: ...Cheetah Common Section 6 12 DAN FOSS VALVE 06502095 ...

Page 141: ...CK SHIELD ELECTRONIC ACCUATOR 5 06502099 1 TIE BOLT KIT 6 5 SECTION 6S 06505013 1 SECTION SEAL KIT 6A 42698 1 MAIN BOOM SECTION 6B 42698 1 SEC BOOM SECTION 6C 06502076 1 DECK ROLL SECTION 6D 42698 1 BOOM SWIVEL SECTION 6E 06502077 1 SHIELD SECTION 7 5 SPOOL 7A 4229806 1 MAIN BOOM SPOOL 7B 4229806 1 SEC BOOM SPOOL 7C 42297 1 DECK ROLL BOOM SPOOL 7D 06502073 1 BOOM SWIVEL SPOOL 7E 42201 1 DECK SHIEL...

Page 142: ...Cheetah Common Section 6 14 5SP HUSCO POWER BEYOND 33500 ...

Page 143: ...50 PSI 12 22580 1 RELIEF VALVE 500 PSI 13 TB1017M 1 SHUT OFF PLUG 14 06502037 1 RELIEF VALVE 2600 PSI 15 06502003 1 RELIEF VALVE 2500 PSI 16 TB1017F 1 RELIEF VALVE 1500 PSI 17 TB1017F 1 RELIEF VALVE 1500 PSI 18 TB1017H 1 RELIEF VALVE 1750 PSI 19 22580 1 RELIEF VALVE 500 PSI 20 TB1017A 5 VALVE SEAL KIT FOR ONE SECTION 20A 2 WIPER 20B 2 O RING SMALL 20C 1 O RING LARGE 20D 1 SPRING 20E 1 PUCKET 21 TB...

Page 144: ...Cheetah Common Section 6 16 5SP HUSCO OPEN CENTER 34287 ...

Page 145: ...ELIEF VALVE 1750 PSI 12 22580 1 RELIEF VALVE 500 PSI 13 06502037 1 RELIEF VALVE 2600 PSI 14 TB1017G 1 RELIEF VALVE 2250 PSI 15 TB1017F 1 RELIEF VALVE 1500 PSI 16 TB1017F 1 RELIEF VALVE 1500 PSI 17 TB1017H 1 RELIEF VALVE 1750 PSI 18 22580 1 RELIEF VALVE 500PSI 19 TB1017A 5 VALVE SEAL KIT FOR ONE SECTION 19A 2 WIPER 19B 2 O RING SMALL 19C 1 O RING LARGE 19D 1 SPRING 19E 1 PUCKET 20 TB1017L 5 LEVER K...

Page 146: ...Cheetah Common Section 6 18 4SP HUSCO LIFT VALVE FLAIL OPEN CENTER 27671 ...

Page 147: ... RELIEF VALVE 1800 PSI 10 TB1017H 1 RELIEF VALVE 1750 PSI 11 06502037 1 RELIEF VALVE 2600 PSI 12 06502003 1 RELIEF VALVE 2500 PSI 13 TB1017F 1 RELIEF VALVE 1500 PSI 14 TB1017F 1 RELIEF VALVE 1500 PSI 15 TB1017H 1 RELIEF VALVE 1750 PSI 16 TB1017A 4 VALVE SEAL KIT FOR ONE SECTION 16A 2 WIPER 16B 2 O RING SMALL 16C 1 O RING LARGE 16D 1 SPRING 16E 1 PUCKET 17 TB1017L 4 LEVER KIT FOR ONE SECTION 17A 1 ...

Page 148: ...Cheetah Common Section 6 20 CHEETAH ROTARY MOTOR ...

Page 149: ...EAR SET 5 06504091 4 CAP SCREW 6 06504078 2 SET SCREW 7 06504092 1 KEY 8 06504093 4 DOWEL PIN 9 06504094 1 NAMEPLATE 10 06504095 2 THRUSTPLATE 11 02961940 1 HEX PLUG 12 02962200 1 SNAP RING 13 06504096 1 O RING 14 6T5101 1 LIP SEAL 15 06504097 1 LIP SEAL 16 22797 2 SEAL SQ R 17 06504098 4 SEAL SIDE CHAIN 18 06504099 4 SEAL END CHAIN 19 06504100 2 SEAL BK UP 20 06504101 1 RTNR SEAL 21 6T5809 2 CHEC...

Page 150: ...Cheetah Common Section 6 22 ROTARY SPINDLE ASSEMBLY ...

Page 151: ...T THIN 5 6T1014 1 BEARINGADJUSTMENTSLEEVE 6 6T1011 1 UPPER SEAL SET OF 2 7 6T1012 1 BEARINGCONE 8 6T1013 1 BEARINGCUP 9 33423 1 SPINDLEHOUSING 10 30570 1 STREETELBOW 11 6T3208 1 GREASE ZERK 12 6T1013H 1 BEARINGCUP 13 6T1012H 1 BEARINGCONE 14 6T1011H 1 LOWER SEAL 15 6T1019 1 SPINDLE KEY 16 PT1018H5 1 SPINDLE 17 06503064 1 O RINGPLUG 1 8 ROTARY SPINDLE ASSEMBLY ...

Page 152: ...Cheetah Common Section 6 24 CHEETAH FLAIL HEAD ASSY ...

Page 153: ...x 1 NC 23 21633 7 CAPSCREW 3 8 x 1 3 4 NC 24 6T2330 8 CAPSCREW 7 16 x 1 1 2 SOCKET HEAD 25 21700 3 HEX NUT 1 2 NF 26 21725 10 HEX NUT 1 2 NC 27 21727 1 NYLOCK NUT 1 2 28 21731 7 CAPSCREW 1 2 X 1 1 2 NC 29 21732 12 CAPSCREW 1 2 x 1 3 4 NC 30 21988 18 LOCKWASHER 3 8 31 21990 24 LOCKWASHER 1 2 32 22016 12 FLATWASHER 3 8 33 22018 3 FLATWASHER 1 2 WIDE 34 26142A 1 KEY 1 2 x 1 2 x 2 35 27486 8 CAPSCREW ...

Page 154: ...Cheetah Common Section 6 26 CHEETAH FLAIL CUTTER SHAFT ASSY ...

Page 155: ...55 2 ADAPTER 1 MORB X 1 MJIC 33802 1 CUTTERSHAFT ASSY GRASS CHEETAH 9 33925 20 CAPSCREW 9 16 x 3 44 NC GR 8 MOD 10 6T2419 20 HEX NUT 9 16 NC GR8 11 33736 20 CLEVIS 1 9 16 x1 2 I D 12 33714 20 KNIFE FLAIL STANDARD 33801 1 CUTTERSHAFT ASSY BRUSH CHEETAH 13 33721 20 BLADE BRUSH FLAIL 14 33720 20 CLEVIS 2 7 16 X 1 2 I D 15 33719 20 BUSHING 1 O D X 5 8 I D 16 33800 1 CUTTERSHAFT WELDMENT CHEETAH 33927 ...

Page 156: ...Cheetah Common Section 6 28 CHEETAH FLAIL MOTOR ...

Page 157: ...04044 2 SET SCREW 8 06504028 1 KEY 9 06504045 4 DOWEL PIN 10 1 NAMEPLATE 11 763759 2 THRUSTPLATE 12 02961940 1 HEX PLUG 13 TF4401 1 SNAP RING 14 06504049 1 LIP SEAL INCLUDED IN SEAL KIT 15 TF4410 2 GASKET SEAL INCLUDED IN SEAL KIT 16 06504046 4 SIDE SEAL INCLUDED IN SEAL KIT 17 06504047 4 END SEAL INCLUDED IN SEAL KIT 18 TF4407 2 BACK UP SEAL INCLUDED IN SEAL KIT 19 06504048 1 SEALRETAINER 20 6T58...

Page 158: ...Cheetah Common Section 6 30 CHEETAH CYLINDER BREAKDOWNS ...

Page 159: ...Y DESCRIPTION 1 33833 1 PISTON ROD 2 33834 1 CYLINDER TUBE 3 33835 1 CYLINDER BUTT 4 33836 1 CYLINDER GLAND 5 33837 1 PISTON 6 33838 1 LOCK NUT 7 33840 4 TIE RODASSY 8 33842 1 CLEVISASSY 33843 AVAIL SEALKIT 9 1 U CUP 10 1 WIPER 11 1 CROWN SEAL 12 N A N A 13 1 O RING 14 2 O RING 15 1 BU WASHER 2 1 2 X 11 1 2 CYLINDER 34275 ITEM PART NO QTY DESCRIPTION 1 06501576 1 PISTON ROD 2 06501575 1 CYLINDER T...

Page 160: ...Cheetah Common Section 6 32 CHEETAH CYLINDER BREAKDOWNS ...

Page 161: ...178 1 CLEVIS ASSY 33832 AVAIL SEAL KIT 9 1 U CUP 10 1 WIPER 11 1 CROWN SEAL 12 N A N A 13 1 O RING 14 2 O RING 15 1 BU WASHER 4 X 14 CYLINDER 33702 ITEM PART NO QTY DESCRIPTION 1 33814 1 PISTON ROD 2 33816 1 CYLINDER TUBE 3 6T0169 1 CYLINDERBUTT 4 6T0171 1 CYLINDER GLAND 5 33817 1 PISTON 6 6T0175 1 LOCK NUT 7 33819 4 TIE RODASSY 8 6T0172 1 CLEVIS ASSY 33821 AVAIL SEAL KIT 9 1 U CUP 10 1 WIPER 11 1...

Page 162: ...TION 06505044 AVAIL FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW 8MMX25MM 1 25 PITCH 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER 10 MIC RETURN LINE 7 06505049 1 CAN BODY RESERVOIR TANK FILTER ASSEMBLY ...

Page 163: ...35 BRAKE VALVE ASSEMBLY W METRI PAK ITEM PARTNO QTY DESCRIPTION 1 34092 1 BRAKE VALVE BLANK 2 34095 1 RELIEF VALVE 3000 PSI 3 34094 2 LOGICELEMENT 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT WASHER ...

Page 164: ... COIL TRAVEL LOCK OLDER UNITS ONLY SWITCH ON NEWER MODELS IN SWITCHBOX Refer to your switchbox before drilling hole or wiring For cab units drill a hole in an open area on the right side of the dash panel and install the toggle switch For non cab units use the mounting bracket included to install the toggle switch on the under side of the valve stand Install the decal for the toggle switch operati...

Page 165: ...at solenoid item 6 voltage must be between 10 2 volts and 13 8 volts 2 Remove inspect solenoid and cartridge items 4 6 for wear or contamination 3 Remove inspect logic elements near P port item 3 for wear or contamination 4 Remove inspect 3000 psi relief valve item 2 for wear or contamination 5 Remove and inspect orifices near P port for contamination 6 Remove P port hose and fitting visually insp...

Page 166: ... ASSY 2 33811 2 SWITCH MASTER DECK FLOAT 3 33813 1 SWITCH SFTY SHIELD 4 34532 1 SWITCH TRVL LCK 5 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 6 6T3923 1 INDICTATOR LIGHT ON RED 7 06514006 1 BREAKER 15A SWBX 8 06550044 1 DECAL SWBX 06510047 9 35226 1 SWITCH MOWER COLEHERSEE 10 35227 1 RELAY DP DT 12V LY2F 35226 ...

Page 167: ...Cheetah Common Section 6 39 JOYSTICK SWITCHBOX SCHEMATIC 06510196 ...

Page 168: ...5226 1 SWITCH MOWER COLEHERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 34532 1 SWITCH TRVL LCK 5 06514014 1 BREAKER 10A SWBX 6 6T3923 1 INDICTATOR LIGHT ON RED 7 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 8 06550019 1 DECAL SWTCHBX BOOM CG 9 35227 1 RELAY DP DT 12V LY2F 35226 HUSCO CONTROLS SWITCHBOX ...

Page 169: ...Cheetah Common Section 6 41 PAGE INTENSIONALLY LEFT BLANK ...

Page 170: ...Cheetah Common Section 6 42 OPTIONAL PUMP GUARD KIT ITEM PARTNO QTY DESCRIPTION 1 32430 1 UNIVERSALPUMPGUARD 2 21831 4 CAPSCREW 3 4 X 1 3 4 3 21993 4 LOCKWASHER 3 4 4 21825 4 HEX NUT 3 4 ...

Page 171: ...43 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PARTNO QTY DESCRIPTION 1 32430 1 UNIVERSALPUMPGUARD 2 32737 1 UNIVERSALGRILLGUARD 3 21833 4 CAPSCREW 3 4 X 2 1 4 4 22021 2 FLATWASHER 3 4 5 21993 4 LOCKWASHER 3 4 6 21825 4 HEX NUT 3 4 ...

Page 172: ...r movement Pin 1 Supply Voltage Pin 2 Signal Voltage Pin gnd ground Deck Roll Valve or Float Valve signal voltage should be 50 of supply voltage with joystick in Neutral position up to 65 of supply voltage in B direction down to 35 of supply voltage in A direction Signal voltage should change smoothly with lever movement Signal voltage should be approximately 75 of supply voltage when float switch...

Page 173: ...top Gear pump P should equal valve relief setting or workport shock valve setting LS should equal workport Workport should equal relief setting or workport shock valve setting LS pump P should equal valve relief setting pump max pressure setting or workport shock valve setting LS should equal workport Workport should equal relief setting pump max pressure setting or workport shock valve setting Pr...

Page 174: ...Cheetah Common Section 6 46 HYDRAULIC TROUBLESHOOTING GUIDE ...

Page 175: ...Cheetah Common Section 6 47 ELECTRICAL TROUBLESHOOTING GUIDE ...

Page 176: ...Cheetah Common Section 6 48 NOTES ...

Page 177: ...WARRANTY SECTION Warranty Section 7 1 ...

Page 178: ... ...

Page 179: ...ipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of...

Page 180: ...ual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play a large role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any t...

Page 181: ...e that each employee uses such Seatbelt while the tractor is moving and 4 Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS 1 Securely fasten seatbelt it the tractor has a ROPS 2 Where possible avoid operating the tractor near steep ditches embankments and holes 3 Reduce speed when turning crossing ...

Page 182: ...Printed in USA Tiger Corporation ...

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