TIG Brush TBX-440 Operation, Safety And Maintenance Manual Download

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TBX-440 Instruction Manual

Dec 2015

Ensitech Pty Ltd

www.tigbrush.com

Stainless Steel Weld Cleaning System

TBX- 440

™

Operation, Safety and

Maintenance Manual

Summary of Contents for TBX-440

Page 1: ...TBX 440 Instruction Manual Dec 2015 Ensitech Pty Ltd www tigbrush com Stainless Steel Weld Cleaning System TBX 440 Operation Safety and Maintenance Manual ...

Page 2: ......

Page 3: ...3 TBX 440 Instruction Manual Dec 2015 Ensitech Pty Ltd www tigbrush com STOP Online warranty activation required before first use www tigbrush com warranty ...

Page 4: ... times The purpose of this manual is to provide users with the necessary operating procedures and precautions essential for the safe and proper operation of the TIG Brush Due to continuous improvements Ensitech Pty Ltd reserves the right to make specification changes 2015 Ensitech Pty Ltd FOREWORD FOREWORD ...

Page 5: ...LE INJURY WARNING SYMBOL FOR VOID WARRANTY OR DAMAGED WORK V INDICATES AN IMMEDIATELY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES CAUTION FOREWORD THIS SYMBOL INDICATES A HAZARDOUS SUBSTANCE WHICH MAY CAUSE MINOR OR MODERATE INJURY SOME TIGBRUSH KITS MAY SHIP WITH HAZARDOUS FLUIDS CHECK SAFETY DATA SHEETS CAREFULLY SAFETY ALE...

Page 6: ... regarding product safety Standards and regulations compliance information Questions regarding special product applications Questions regarding product modifications Ensitech Pty Ltd Unit 1 144 Old Bathurst Road Emu Plains NSW 2750 Australia Phone 61 2 4735 7700 Email info ensitech com au Your local TIG Brush distributor www tigbrush com ...

Page 7: ...7 TBX 440 Instruction Manual Dec 2015 Ensitech Pty Ltd www tigbrush com REVISIONS LOG REVISIONS LOG Original Issue of Manual December 2015 ...

Page 8: ...ettings MAINTENANCE CONSUMABLES 7 1 Brushes 7 2 Insulating Shroud 7 3 Fluids Pre Weld Cleaning Fluids Cleaning Fluids Neutralising Fluids Finishing Fluid Marking Fluids Etching Fluids TROUBLESHOOTING 8 1 Front Panel Power Light Not Illuminated 8 2 Front Panel Power Light Illuminated Unit Not Operating WARRANTY 9 10 12 14 14 14 14 16 17 17 17 18 19 19 19 19 19 19 19 19 19 20 20 21 22 CONTENTS S1 S2...

Page 9: ...at marks and other surface imperfections from metal surfaces This model has been specifically designed to clean heat tint and contaminants caused by TIG welding stainless steel and also remove surface impurities from aluminium and brass Several cleaning solutions are available each suited to different applications Contact Ensitech for more information or visit our website www tigbrush com INTRODUC...

Page 10: ...tible substances Ensure that all required equipment is available Do not use the TIG Brush for any purpose other than that described in this manual Failure to observe this warning may result in permanent damage to the TIG Brush cause damage to the workpiece cause injury to the operator and void the warranty The TIG Brush is one of the safest appliances in its class However some precautions must be ...

Page 11: ...entilated area Do not use near flammable substances or in areas where dense flammable gases such as petrol vapour may accumulate The TIG Brush TBX 440 uses 240V AC only Do not use with any other voltage If the power cord is damaged or if the TIG Brush has been dropped from a height and damaged do not use the unit Contact your TIG Brush supplier to have the TIG Brush inspected and repaired Do not s...

Page 12: ...nual Dec 2015 1 S3 DESCRIPTION OF BASIC APPARATUS 2 4 5 6 7 8 3 1 2 3 4 5 6 7 8 TIG Brush Control Unit Clamp Cable Handle Cable Handle Wand Shroud Brush Power Cord Single brush may be replaced by a dual brush adaptor and shroud ...

Page 13: ...ch Pty Ltd www tigbrush com PROPEL TORCH EARTH LEAD SLEEP SINGLE BRUSH WIDE TURBO CLEAN ETCH POLISH MARK TBX 440 PROPEL S3 DESCRIPTION OF BASIC APPARATUS Power Control Mode Control Handle Cable Socket Clamp Cable Socket On Off Switch Mains Socket ...

Page 14: ...table place for washing 7 Wear suitable personal protective equipment as recommended in the SDS The minimum requirement is for gloves to protect hands from the fluid and goggles to prevent fluid splashing into the eyes CLEANING FLUID Pour a small quantity of the Cleaning Fluid into a shallow bowl Place the container close to the work because the tip will be dipped into the fluid regularly during o...

Page 15: ...15 TBX 440 Instruction Manual Dec 2015 Ensitech Pty Ltd www tigbrush com S4 OPERATION Workpiece For best performance use tip of brush only Wand Brush Shroud Insulating shroud must be used ...

Page 16: ...fluid and apply brush tip to weld area to be cleaned Use only recommended cleaning fluids see S7 2 8 Ensure brush and work area remain wet with the fluid during cleaning 9 Apply brush only for as long as necessary to remove discolouration Prolonged application may affect surface quality 10 Some light sparking may occur where brush tip contacts workpiece particularly on higher power settings and th...

Page 17: ...ng larger surface areas Choose the action to be performed by selecting the applicable mode with the MODE switch TURBO CLEAN This mode provides the fastest cleaning at each power setting but with prolonged use may cause the surface to appear milky Use POLISH ETCH mode to rectify POLISH ETCH This mode provides metal polishing rectify milky surface as well as etching when used with the appropriate fl...

Page 18: ... completion of a work shift unscrew brush from wand Remove the brush from the insulating shroud and rinse brush shroud and end of wand with water to remove cleaning solution Allow to dry before re assembling Rinse clamp with water to remove solution and prevent corrosion Use a wet cloth to wipe fluid splashes off the TIG Brush control unit After some time splashes and marks may accumulate and beco...

Page 19: ...ids is available Please check with your local TIG Brush distributor for details of fluids available in your region Types of fluids include Pre Weld Cleaning Fluids to remove dirt and oil prior to welding to minimise contamination during welding Weld Cleaning Fluids for cleaning and optionally polishing Biodegradable and neutral fluids are available Neutralising Fluids to ensure removal of all clea...

Page 20: ... button should be on Ensure the power cable is pushed completely into the socket on the back of the TIG Brush Ensure power is present at the power point possibly by plugging in another appliance such as an inspection light 8 1 If the TIG Brush is not operating correctly please refer to the following trouble shooting guide before contacting your TIG Brush distributor ...

Page 21: ...he brush is wet with fluid Ensure that the work is conductive If the metal has a plastic film or a thick layer of oxide the current cannot flow through the work A mechanical or chemical method may need to be used to remove any insulating film before the TIG Brush can be used Examine all cables for damage and ensure they are properly connected Ensure the brush is securely screwed into the wand NOTE...

Page 22: ...ons goods that have not been cleaned and maintained in accordance with the user s manual supplied with the goods loss or damage including consequential loss or damage to your work or facilities arising out of or in connection with the use of the TIG Brush or unless otherwise expressly stated any right to be reimbursed or compensated for physical or ﬁnancial injury loss damage expense time or incon...

Page 23: ...Stainless Steel Weld Cleaning System TBE 250 Operation Safety and Maintenance Manual ...

Page 24: ... Ltd Unit 1 144 Old Bathurst Road Emu Plains NSW 2750 Australia Phone 61 2 4735 7700 Email info ensitech com au TIG Brush TBX 440 Instruction Manual Dec 2015 Model TBX 440 Serial No Purchased from Date of Purchase ...

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