Thurston BLU-JET AT2000 Assembly And Operators Manual Download Page 1 | Manualshive

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Assembly

and Operators

Manual

$20.00 Net.

AT2000 • AT2000 • AT2000 • AT20
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AT2000 • AT2000 • AT2000 • AT20
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AT2000 • AT2000 • AT2000 • AT20
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AT2000 • AT2000 • AT2000 • AT20
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AT2000 • AT2000 • AT2000 • AT20
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AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20
00 • AT2000 • AT2000• AT2000 •
AT2000 • AT2000 • AT2000 • AT20

Manual Number

0602001

Rev. 6-14-16

All Terrain

Liquid Fertilizer

Injection Toolbar

TM

AT

2000

Short Frame

5 Row 30

9 Row 30

1
2
3
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Summary of Contents for BLU-JET AT2000

Page 1: ...00 AT2000 AT2000 AT20 00 AT2000 AT2000 AT2000 AT2000 AT2000 AT2000 AT20 00 AT2000 AT2000 AT2000 AT2000 AT2000 AT2000 AT20 00 AT2000 AT2000 AT2000 AT2000 AT2000 AT2000 AT20 00 AT2000 AT2000 AT2000 AT20...

Page 2: ...18 Phone 402 385 3041 Fax 402 385 3043 E mail box218 thurstonmfgco com Design specifications and features as described are subject to change without notice BLU JET is a registered trademark of Thursto...

Page 3: ...8 Jet Stream Liquid Assembly AAM3353 60 Manifold Assembly 3 4 1 9 cm 32000010 62 Lighting Kit 41000044 66 Assembly Shipping Assembly 68 Cylinder Depth Collars 69 Transport Chain Kit AAM2422 70 Hitch a...

Page 4: ...minor or moderate injury The sign will have the color combination of yellow and black NOTE Indicates a special point of information Carefully read and follow all safety signs Reinstall safety signs th...

Page 5: ...SERIAL NO __________________________ DATE PURCHASED___________________ Record your implement model and serial number in the space provided be low Your dealer needs this information to give you prompt...

Page 6: ...found satisfactory or after proper adjustment is made DELIVERY Review the operator s manual with the customer Explain the following 1 Safe operation and service 2 Correct machine installation and oper...

Page 7: ...arise concerning the assembly or operation of your tool bar When ordering parts please refer to part numbers and descriptions as listed throughout this book All parts and wholegoodswillbeshippedFOBTh...

Page 8: ...ain frame centers and wings after one year will be paid by the customer Return of defective goods must be made within thirty 30 days of failure to Thurston Manufacturing Company Thurston Nebraska USA...

Page 9: ...NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW AS LOSS OF CONTROL AND OR UPSET OF UNIT CAN RESULT Always drive at a safe speed relative to local conditions and ensure that your speed is low enough...

Page 10: ...tion Maximum road speed is 20 m p h 32 k p h with an empty tank Tank Fill Maximum Maximum 525 Gallons Highway Application Speed 2 000 Liters 20 m p h 10 m p h 32 k p h 16 k p h AVOID HIGH PRESSURE FLU...

Page 11: ...AP2567 READ OPERATORS MANUAL AP2568 SAFETY CHAIN AP2569 CRUSHING HAZARD AP2566 AP2569 AP2564 AP2564 9 1 12 Falling From Equipment Hazard Decal AP2564 9 1 12 Actual Size 168 mm W x 88 mm H Safety Sign...

Page 12: ...2 12 Actual Size 3 465 W x 6 614 H Color ANSI Yellow Black With Clear Coat FB5000 White Vinyl Material AP2569 12 12 AP2566 9 1 12 AP2564 FALLING HAZARD DO NOT CLIMB ON MACHINE AP2565 HIGH PRESSURE FLU...

Page 13: ...the equipment Moving the steering wheel can swing or move attached equipment which could cause serious personal injury Tractor to tool bar connection Safety hitch pin Safety chain WARNING WARNING WAR...

Page 14: ...Inflate main frame tires to 56 P S I 385 kPa Max Before operating the machine the main frame must be level Placetoolbaronlevelsurface Adjust the hitch up or down in the tongue connector and connect t...

Page 15: ...fore road transport 10 Before road transport install depth collars on lift cylinder 11 Place wing lock down pin in storage hole before folding 12 Raise center section before folding wings Depth collar...

Page 16: ...lubrication Lift arm pivot lubrication daily Rear View 15 Grease the zerks on the pillow block bearing at the bottom of the pump assembly Primary wing lubrication daily 16 Grease all coulter arm pivo...

Page 17: ...zer open faucet or pull top end of hose loose to flush exposed part of body Remove contaminated clothes as soon as possible 19 Attach fill hose to fill port Close valve ahead of strainer Open fill val...

Page 18: ...ng instructions 2 Loosen pump setting hex nut 3 Place pump wrench on notched sprocket Dial in setting from pump setting chart 4 Tighten hex nut to secure pump setting Pump setting Consult pump manual...

Page 19: ...em operation Remember that nozzle size has no affect on rate only system operating pressure High Pressure Injection System Pump Calibration Work sheet Step 1 Rate Calculation gallons per acre Actual p...

Page 20: ...culations and monitor pressure during operation To simplify calibration we supplied a chart based on 28 nitrogen solution in 30 row spacings Example Using the 30 spacing chart with 7 MPH as the target...

Page 21: ...19 Task Procedures Illustrations AT2000 Blank Calibration Work Sheet...

Page 22: ...trations 20 AT2000 Operating Instructions Rate Orifice Installation 1 Consult row spacing rate chart for orifice size 2 Remove nozzle nut and insert orifice 3 Open tank valve in the field Pump setting...

Page 23: ...1 Travel a few meters and check blade depth 4 10 cm Adjust gauge wheels or coulters to achieve the 4 10 cm depth 2 Check all nozzles for stream of liquid behind blade 3 Make adjustment to nozzle asse...

Page 24: ...7 24 9 22 6 20 8 4916 78 60 80 100 120 0 810 0 935 1 045 1 145 43 7 36 4 31 2 27 3 24 3 21 9 19 9 18 2 50 5 42 1 36 1 31 6 28 1 25 2 23 0 21 0 56 5 47 0 40 3 35 3 31 4 28 2 25 7 23 5 61 8 51 5 44 2 38...

Page 25: ...16 6 15 2 4916 78 60 0 810 32 1 26 7 22 9 20 0 17 8 16 0 14 6 13 4 80 0 935 37 0 30 9 26 4 23 1 20 6 18 5 16 8 15 4 100 1 045 41 4 34 5 29 6 25 9 23 0 20 7 18 8 17 2 120 1 145 45 3 37 8 32 4 28 3 25...

Page 26: ...7 4916 78 60 0 810 26 7 22 3 19 1 16 7 14 8 13 4 12 1 11 1 80 0 935 30 9 25 7 22 0 19 3 17 1 15 4 14 0 12 9 100 1 045 34 5 28 7 24 6 21 6 19 2 17 2 15 7 14 4 120 1 145 37 8 31 5 27 0 23 6 21 0 18 9 17...

Page 27: ...16 78 60 0 810 25 3 21 1 18 1 15 8 14 1 12 7 11 5 10 5 80 0 935 29 2 24 4 20 9 18 3 16 2 14 6 13 3 12 2 100 1 045 32 7 27 2 23 3 20 4 18 2 16 3 14 9 13 6 120 1 145 35 8 29 8 25 6 22 4 19 9 17 9 16 3 1...

Page 28: ...78 60 0 810 24 0 20 0 17 2 15 0 13 4 12 0 10 9 10 0 80 0 935 27 8 23 1 19 8 17 4 15 4 13 9 12 6 11 6 100 1 045 31 0 25 9 22 2 19 4 17 2 15 5 14 1 12 9 120 1 145 34 0 28 3 24 3 21 3 18 9 17 0 15 5 14...

Page 29: ...27 Task Procedures Illustrations AT2000 22 Inch Row Spacing 9 Row 22 56 cm 22 36 44 66 82 3 4 88 88 AT2000 APPLICATOR ROW 22 AAM2730 COULTER BACK 1x Coulter shank to the rear this row only NOTE...

Page 30: ...k Procedures Illustrations 28 AT2000 22 Inch Row Spacing 11 Row 22 56 cm 22 36 44 66 82 3 4 88 110 88 AT2000 UID APPLICATOR 11 ROW 22 AAM2730 COULTER BACK 1x Coulter shank to the rear this row only NO...

Page 31: ...k Procedures Illustrations AT2000 22 Inch Row Spacing 13 Row 22 56 cm 22 44 66 88 82 1 2 110 132 36 88 AT2000 LIQUID APPLICATOR 13 ROW 22 AAM2730 COULTER BACK 1x Coulter shank to the rear this row onl...

Page 32: ...Task Procedures Illustrations 30 AT2000 30 Inch Row Spacing 7 Row 30 76 cm 30 60 84 3 4 90 60 41 3 4 AAM2730 COULTER BACK 1x 2000 PPLICATOR W 30 Coulter shank to the rear this row only NOTE...

Page 33: ...ask Procedures Illustrations AT2000 30 Inch Row Spacing 9 Row 30 76 cm 30 41 1 2 60 84 3 4 90 120 60 AT2000 LIQUID APPLICATOR 9 ROW 30 AAM2730 COULTER BACK 1x Coulter shank to the rear this row only N...

Page 34: ...ocedures Illustrations 32 AT2000 30 Inch Row Spacing 11 Row 30 76 cm 30 41 3 4 60 84 3 4 90 120 150 60 AAM2730 COULTER BACK 1x AT2000 LIQUID APPLICATOR 11 ROW 30 Coulter shank to the rear this row onl...

Page 35: ...3 Task Procedures Illustrations AT2000 10 46 72 134 78 31 66 3 4 AAM2730 COULTER BACK 2x AT2000 LIQUID APPLICATOR 8 ROW 36 Coulter shank to the rear each side NOTE 36 Inch Row Spacing 8 Row 36 91 4 cm...

Page 36: ...k Procedures Illustrations 34 AT2000 11 32 49 81 3 4 87 125 80 AAM2730 COULTER BACK 1x AT2000 LIQUID APPLICATOR 8 ROW 38 Coulter shank to the rear this row only NOTE 38 Inch Row Spacing 7 Row 38 97 5...

Page 37: ...Task Procedures Illustrations AT2000 12 32 52 86 3 4 92 132 80 AT2000 LIQUID APPLICATOR 8 ROW 40 AAM2730 COULTER BACK 1x Coulter shank to the rear this row only NOTE 40 Inch Row Spacing 7 Row 40 101 6...

Page 38: ...em No Metric Description 1 1 32220930 AT2000 9 ROW 30 LIQUID APPLICATOR 2 1 32000009 PUMP DRIVE KIT 32 TOOTH SPROCKET 3 1 32000930 AT2000 9 ROW 30 STANDARD TOOLBAR 4 9 AAM3353 JETSTREAM LIQUID ASSEMBL...

Page 39: ...8 PLATED 9 5 mm 10 2 BP3051 PIN 1 X 6 PLATED 2 5 cm X 15 2 cm 11 1 BP3096 HEX CAP SCREW 3 8 16 X 2 1 2 GRADE 5 PLATED 9 5 mm X 6 4 cm 12 3 BP3097 HEX CAP SCREW 5 8 11 X 1 1 2 GRADE 5 PLATED 15 9 mm X...

Page 40: ...Task Procedures Illustrations 38 AT2000 AT2000 9 Row 30 32220930 NOTE Close up views on the following pages 38 32220930...

Page 41: ...14 2 AM4421 BRACKET TANK MOUNT 15 1 AP2137 SAFETY TANK 16 9 AP2215 DECAL BLU JET 3 X 8 7 6 cm X 20 3 cm 17 2 AP2564 DECAL SAFETY PICTORIAL FALLING FROM EQUIPMENT 18 2 AP2565 DECAL SAFETY PICTORIAL HIG...

Page 42: ...Task Procedures Illustrations 40 AT2000 AT2000 9 Row 30 32220930 32220930...

Page 43: ...41 Task Procedures Illustrations AT2000 AT2000 9 Row 30 32220930...

Page 44: ...Task Procedures Illustrations 42 AT2000 AT2000 Main Frame 32000001...

Page 45: ...ATED 15 9 mm X 8 9 cm 14 11 BP3197 HEX CAP SCREW 3 4 10 X 2 1 2 GRADE 8 PLATED 19 1 mm X 6 4 cm 15 2 BP3217 HEX CAP SCREW 1 2 13 X 5 FULL THREAD GRADE 8 PLATED 12 7 mm X 12 7 cm 16 2 BP3375 NUT HEX LO...

Page 46: ...Task Procedures Illustrations 44 AT2000 AT2000 Main Frame 32000001...

Page 47: ...45 Task Procedures Illustrations AT2000 AT2000 Main Frame 32000001...

Page 48: ...90 VALVE STEM METAL 3B 1 AP2867 TIRE 12 4 X 38 14 PLY TRACTION GRIP 3C 1 AP4238 RIM 38 X 10 X 8 WHITE 96 5 cm X 25 4 cm X 20 3 cm 4 2 AAM2891 ASSEMBLY HUB SPINDLE 608 B HUB 2 3 4 X 23 SPINDLE WITH FLA...

Page 49: ...7 cm X 58 4 cm 5 1 AP2598 HUB WITH CUPS 8 BOLT WITH STUDS 608301 8 5A 1 AP2086 BEARING CUP LM 501310 5B 1 AP2598 Hub HUB 8 BOLT 608 B 5C 1 AP2804 BEARING CUP JLM 506810 5D 8 AP2814 BOLT WHEEL STUD 5 8...

Page 50: ...5 cm 5 2 BM3485 PIN 1 3 4 X 12 1 8 OAL PLATED 4 4 cm X 30 8 cm 6 2 BM3725 PIN 1 X 7 1 2 DOUBLE GROOVED 2 5 cm X 19 1 cm 7 2 BP3135 HEX CAP SCREW 5 8 11 X 3 1 2 GRADE 5 PLATED 15 9 mm X 8 9 cm 8 4 BP32...

Page 51: ...REW 3 8 16 X 3 GRADE 5 PLATED 9 5 mm X 7 6 cm 12 2 BP3335 U BOLT 3 8 16 X 7 W X 8 L PLATED 9 5 mm X 17 8 cm X 20 3 cm 13 4 DP4004 TEE 6MJ 6MJ 6MJ 14 15 DP4086 CABLE TIE 11 3 8 28 9 cm 15 8 DP4301 ADAP...

Page 52: ...NT 5 2 AP4240 WHEEL 155 80R12 4 BOLT CIRCLE 10 2 cm BOLT CIRCLE 5A 2 AP2374 RIM 12 X 4 X 4 WHITE 12440 30 5 cm X 10 2 cm X 10 2 cm 5B 2 AP2790 VALVE STEM METAL 5C 2 AP4241 TIRE P155 80R12 6 8 BP3038 N...

Page 53: ...HEEL LEFT HAND 2 1 AP2375 HUB 4 BOLT 4 BOLT CIRCLE 10 2 cm BOLT CIRCLE 2A 2 AP2376 BEARING CUP L44610 3 2 AP2377 BEARING CONE L44649 4 1 AP2378 GREASE SEAL 15191VB 5 4 AP2379 WHEEL NUT 1 2 20 12 7 mm...

Page 54: ...WING EXTENSION 35 89 cm 3 8 BP3139 HEX CAP SCREW 3 4 10 X 2 GRADE 5 PLATED 19 1 mm X 5 1 cm 4 8 BP3296 NUT HEX LOCK 3 4 10 NYLOCK 19 1 mm BOM ID Qty Item No Description 1 2 AAM4876 WING EXTENSION KIT...

Page 55: ...OP WIND DROP LEG 2 1 AM2524 INTERMEDIATE TUBE WITH PLUNGER ASSEMBLY 3 1 AM2525 DROP LEG WITH PAD HANDLE 4 1 AM2534 SCREW ASSEMBLY 5 1 AM3704 JACK TOP TUBE BOLT ON MOUNTING 6 1 AP2407 SNAP RING 1 EXTER...

Page 56: ...42 NUT HEX 1 2 13 GRADE 2 PLATED 12 7 mm 4 6 BP3043 WASHER LOCK 1 2 PLATED 12 7 mm 5 2 BP3229 BOLT CARRIAGE 1 2 13 X 2 1 2 GRADE 5 PLATED 12 7 mm X 6 4 cm 6 2 BP3356 U BOLT 1 2 13 X 7 W X 8 1 4 L GLOS...

Page 57: ...4 1 AM2797 COULTER ARM HD 4A 1 AP2216 DECAL BLU JET SMALL 1 1 2 X 4 5 1 AP2029 PIN COTTER 5 32 X 1 1 2 6 1 AP2704 NUT SPINDLE 3 4 16 7 1 AP2705 WASHER SPINDLE 1 1 2 X 13 16 X 134 8 1 AP2881D SPRING 2...

Page 58: ...COLLAR 6H 1 AP4240 WHEEL 155 80R12 4 BOLT CIRCLE 10 2 cm BOLT CIRCLE 6H1 1 AP2374 RIM 12 X 4 X 4 WHITE 12440 30 5 cm X 10 2 cm X 10 2 cm 6H2 1 AP2790 VALVE STEM METAL 6H3 1 AP4241 TIRE P155 80R12 6I...

Page 59: ...CP2568 BOM ID Qty Item No Description 1 1 CP2568 PUMP SINGLE PISTON NGP 7055 2 4 BP3001 NUT HEX 3 8 16 GRADE 2 PLATED 9 5 mm 3 4 BP3002 WASHER LOCK 3 8 PLATED 9 5 mm 4 4 BP3005 HEX CAP SCREW 3 8 16 X...

Page 60: ...Task Procedures Illustrations 58 AT2000 Bottom Fill Plumbing Kit 32000005...

Page 61: ...12 1 CP2051 HOSE BARB 2 FLANGE X 1 1 2 HOSE 5 1 cm X 3 8 cm 13 1 CP2055 STRAINER SCREEN 30 MESH LS230 14 2 CP2056 HOSE BARB 2 FLANGE X 2 HOSE 5 1 cm X 5 1 cm 15 1 CP2069 HOSE SITE GAUGE 3 4 1 9 cm 16...

Page 62: ...rations 60 AT2000 AAM3353 JetStream Liquid Assembly Tee Jet Check 1 Row Jet Stream Liquid Assembly AAM3353 15 25 14 Washer part of nozzle cap j Orifice Plate Location 13 AAM3353 JETSTREAM LIQUIDASSEMB...

Page 63: ...m X 2 5 1 cm F593 GRADE 1 11 2 BP3461 WASHER FLAT 5 8 15 9 mm 1 1 2 10 2 cm OD 0 078 2 mm 18 8 STAINLESS STEEL 12 1 CM2305 JET STREAM MOUNTING ARM 13 2 CP2313 HOSE CLAMP WORM GEAR 1 4 6 4 mm 5 8 15 9...

Page 64: ...Task Procedures Illustrations 62 AT2000 Manifold Assembly 3 4 1 9 cm 32000010 CP2472 HOSE EPDM RUBBER 3 4 200 1 9 cm CP2519 HOSE EPDM RUBBER 1 200 2 5 cm 22 22...

Page 65: ...P POLY 2 5 cm 14 1 CP2296 PLUG 1 MP POLY 2 5 cm 15 1 CP2308 HOSE BARB 16 2 CP2313 HOSE CLAMP 1 4 5 8 TUBING STAINLESS STEEL 0 6 cm 1 6 cm 17 24 CP2314 HOSE CLAMP 1 2 1 TUBING STAINLESS STEEL 1 3 cm 2...

Page 66: ...Task Procedures Illustrations 64 AT2000 Manifold Assembly 3 4 1 9 cm 32000010...

Page 67: ...65 Task Procedures Illustrations AT2000 Manifold Assembly 3 4 1 9 cm 32000010 CP2308...

Page 68: ...Task Procedures Illustrations 66 AT2000 Lighting Kit 41000044...

Page 69: ...L HARNESS 10 3M MAIN 5 WIRE 7 PIN DUST CAP 17 1 AP3155 ELECTRICAL HARNESS 17 5 2M 2 POST 5 WIRE 18 6 AP3551 GROMMET OVAL MODEL 60 19 2 AP4312 LAMP LED OVAL STOP TURN TAIL RED 20 4 AP4415 LAMP LED OVAL...

Page 70: ...ons 68 AT2000 Assembly Shipping Assembly 1 Remove all shipping restraints from assembly 2 Connect toolbar to tractor before unfolding wings 3 Connect hydraulic hoses to tractor and unfold wings 4 Rais...

Page 71: ...se main frame and install all the depth collars except the4 10cm ontheliftcylinders BP3500 b BP3510 a 2 Insert a BP3510 1 x 10 2 5 cm x 25 4 cm hitch pin in main frame and wing assembly to lock the wi...

Page 72: ...P2150 a BM3498 b BP3511 d BP3051 c 1 Insert b BM3498 safety chain bushing into a AP2150 transport chain 2 Raise assembly to bottom hole of hitch and insert c BP3051 1 x 6 2 5 cm x 15 2 cm hitch pin th...

Page 73: ...ity plate on two 3 4 19 1 mm hex cap screws Secure plate with 3 4 19 1 mm hex nuts 3 Place b AP2850 Black perfect hitch CAT lll on forks of utility plate Insert c BP3500 3 16 4 8 mm hair pin clip to s...

Page 74: ...ons 72 AT2000 1 Mount a AP4254 Black manual holder to tongue with b BP3006 3 8 x 1 9 5 mm x 2 5 cm hex cap screws and c CP2660 3 8 9 5 mm hex lock nuts Nylock AP4254 CP2660 c a CP2660 c BP3006 b BP300...

Page 75: ...1 Mount b AM3425 2 hose holder bracket to left hand tongue with c BP3045 3 8 x 6 W x 5 L 9 5 mm x 15 2 cm x 12 7 cm u bolts and d CP2660 3 8 9 5 mm hex lock nuts Nylock Assembly Hose End Holder AAM23...

Page 76: ...hex cap screws and c BP3296 3 4 19 1 mm hex lock nuts Nylock 2 Attach d AM4876 24 70 cm wing extension kits to main frame with b BP3139 3 4 x 2 19 1 mm x 5 1 cm hex cap screws and c BP3296 3 4 19 1 mm...

Page 77: ...and g BP3038 5 8 15 9 mm hex nuts on u bolts Insert h AM3546 left handor i AM3548 right handgaugewheelassembly through u bolts Extend assembly up 8 20 3 cm and tighten 5 8 15 9 mm hex nuts Gauge wheel...

Page 78: ...h a AM4015 closed loop hose retainers to frame with b BP3335 3 8 x 7 W x 8 L 9 5 mm x 17 8 cm x 20 3 cm u bolts Secure with c BP3002 3 8 9 5 mm lock washers and d BP3001 3 8 9 5 mm hex nuts Assembly H...

Page 79: ...58 cm coulter shank into coulter assembly Start e BP3519 3 8 x 2 1 2 9 5 mm x 6 4 cm roll pin in base of coulter shank Insert the f BP3534 7 32 x 2 1 2 5 6 mm x 6 4 cm roll pin in the end of the 3 8 9...

Page 80: ...ce d and c on bolts Do not tighten 4 Attach f AM3712 flatback extension with b BP3356 1 2 x 7 x 8 1 4 12 7 mm x 17 8 cm x 21 cm u bolts Secure with c BP3043 1 2 12 7 mm lock washers and d BP3042 1 2 1...

Page 81: ...nk assembly back into the bracket and insert the bottom carriage bolt Place b BP3043 1 2 12 7 mm lock washer and c BP3042 1 2 13 12 7 mm hex nut on each carriage bolt Do not tighten at this point 3 Ra...

Page 82: ...Task Procedures Illustrations 80 AT2000 Assembly Liquid Injection JetStream Assembly...

Page 83: ...m check valve double shank 3 4 1 9 cm hose k DP4086 3 Cable Tie 11 3 8 28 9 cm standard Not pictured 1 JetStream Clear Liquid injection AAM3353 b c a e d c b i 3 8 PVC hose not pictured a j g Washer p...

Page 84: ...543 1 4916 78 CP2544 1 4916 86 CP2545 1 4916 95 f CP2589 1 Nozzle cap SS 3 Place JetStream nozzle mount in vise Insert b CP2578 straight nozzle body into e BP3461 5 8 1 1 2 OD 0 78 15 9 mm 3 8 cm 18 8...

Page 85: ...F594 GR 1 Secure each hex cap screws with e BP3015 3 8 9 5 mm flat washers c BP3451 3 8 9 5mm lock washers 18 8 SS and b BP3450 3 8 9 5 mm hex nuts F594 GR 1 3 Push assembly down Secure with e BP3015...

Page 86: ...1 3 cm lock washer and hex nut 2 Attach b AP3809 1 1 4 3 2 cm hose support clamp to a with c BP3006 3 8 x 1 9 5 mm x 2 5 cm hex cap screw d BP3002 3 8 9 5 mm lock washer and e BP3001 3 8 9 5 mm hex nu...

Page 87: ...CP2472 HOSE EPDM RUBBER 3 4 200 1 9 cm CP2519 HOSE EPDM RUBBER 1 200 2 5 cm Manifold Assembly 3 4 1 9 cm 32000010 NOTE Allow extra hose in hinge areas to avoid kinking of hose NOTE Allow extra hose i...

Page 88: ...CP2313 NOTE Allow extra hose in hinge areas to avoid kinking of hose e a c b c 3 Secure 3 4 1 9 cm hose to row AP3809 1 1 4 3 2 cm hose support clamp with d DP4086 11 3 8 28 9 cm cable ties 4 Trim hos...

Page 89: ...e and install in top port of pigtail gauge protector 7 Cut 3 4 1 9 cm hose between center rows and place i CP2314 worm gear hose clamps 1 2 1 1 3 cm 2 5 cm on each hose end g CP2524 CP1999 f a AP3709...

Page 90: ...43 1 2 1 3 cm lock washers and e BP3042 1 2 1 3 cm hex nuts 3 Apply anti seize inside bearings and on end of wheel mount shaft Install j AP2442 5032 x sprocket on shaft Insert i AM3516 pump drive whee...

Page 91: ...assembly and mount to rear frame extension 5 12 7 cm from end of extension to mounting plate Insert a BP3052 3 4 x 7 W x 9 L 1 9 cm x 17 8 cm x 22 9 cm u bolts Secure with b BP3035 3 4 1 9 cm lock wa...

Page 92: ...hten 3 Insert e BP3116 3 8 16 x 3 9 5 mm x 7 6 cm hex cap screw through f AP2382 sprocket idler 15T 50 chain w clevis adapter d BP3015 3 8 9 5 mm flat washers and tensioner Secure with b BP3002 3 8 9...

Page 93: ...pump on the pump mounting and secure with bolts included with pump 3 8 x 1 1 2 9 5 cm x 3 8 cm hex cap screws 3 8 9 5 cm lock washers 3 8 9 5 cm hex nuts 2 Remove plug and replace with vented plug in...

Page 94: ...or link 50 3 Align chain on sprockets Spin wheel to assure alignment and tighten tension arm mounting 4 Secure lock collars and set screw on large sprocket 5 Loosen 3 8 9 5 cm hex cap screw at the rea...

Page 95: ...tire 2 Remove wheel bolts 1 2 x 1 1 3 cm x 2 5 cm from pump drive wheel mounting 3 Attach a AP4240 155 80R12 4 10 2 cm wheel to pump drive mounting 4 Align assembly with drive tire and secure 3 4 1 9...

Page 96: ...5 cm poly pipe plug install in end of c Apply sealant to e CP2190 1 MPTx 1 HB 2 5 cm X 2 5 cm 90 degree fitting install in c Place f CP2314 3 4 1 1 2 1 3 cm 2 5 cm worm gear hose clamp over g CP2519 1...

Page 97: ...2 MP x 1 1 2 3 8 cm x 3 8 cm HB 90 degree elbow Install in bottom port of pump Rotate elbow toward frame Place b CP2316 1 1 2 2 3 2 cm 5 1 cm worm gear hose clamp over c CP2532 1 1 2 3 8 cm rubber 15...

Page 98: ...x 2 1 2 x 4 15 9 mm x 6 4 cm x 10 2 cm u bolts through frame over tubes and into backing plate 4 Install d BP3375 5 8 15 9 mm hex lock nuts Nylock on each u bolt Do not tighten until tubes are in pos...

Page 99: ...Secure with c CP2660 3 8 9 5 mm hex lock nuts Nylock 3 Insert f BP3005 3 8 x 1 1 2 9 5 mm x 3 8 cm grade 5 hex cap screws in top two holes of a Place g AM3417 front right hand light bracket and h AM3...

Page 100: ...8 9 5 mm hex lock nuts Nylock 6 Attach h AP2548 2 x 9 5 1 cm x 22 9 cm Red reflector below the Red lamp and above the Amber 7 Attach i AP2551 2 x 9 5 1 cm x 22 9 cm Red Orange reflector below the Red...

Page 101: ...de with SMV sign AP2542 a BP3644 d BP3651 c AP2544 b 2 Attach SMV assembly to frame with c BP3691 5 16 x 3 4 7 9 mm x 1 9 cm grade 5 hex cap screws and d BP3644 5 16 8 mm top lock hex lock nuts 3 Atta...

Page 102: ...on hose barbs and install top and bottom Place hose clamp on clear hose and attach to bottom tank hose barb The top hose barb does not require a clamp 3 Attach tank on the right hand side with four f...

Page 103: ...15 6 06 Actual Size 3 x 8 Color Reflex Blue and Clear Coat On White FB5000 White Vinyl Qty 3 000 AP2215 16 AP2567 20 AP2568 21 BLU JET Decal AP2215 6 06 Actual Size 3 x 8 Color Reflex Blue and Clear C...

Page 104: ...5000 White Vinyl Qty 3 000 AP2215 16 AP2566 9 1 12 AP2566 19 AT2000 THURSTON MANUFACTURING COMPANY USA AP2570 12 12 AP2570 23 Assembly Decals BOM ID Qty Item No Description 16 9 AP2215 DECAL BLU JET 3...

Page 105: ...turndown with ID counter bore towards rod shoulder Take care not to pinch O ring between piston and rod shoulder Replace nut item 7 and secure 3 Apply light coat of grease to seals in gland item 6 and...

Page 106: ...P3403 BP3511 SAE 33020SP 010700437 051500013 170201241 190400001 220001504 DP 4492 DP4441 DP4442 DP4443 BP3403 BP3511 MFG Bore TMC Stroke Repair Kit Clevis Butt Gland Piston SAE 33006 3 X 6 PMCK SAE 3...

Page 107: ...W Tire 12 4 38 14 Ply Tubeless Wheel Bolt Torque 85 to 100 lb ft 115 Nm to 135 Nm Tire Pressure 56 PSI 385 kPa Maximum Tire 155 80R12 Tire Pressure 44 PSI 300 kPa Maximum Top Wind Jack 9 000 lbs 4000...

Page 108: ...1 35 42 48 57 45 54 61 73 10 35 40 47 54 54 64 73 87 70 84 95 114 12 60 70 81 95 80 96 109 130 110 132 149 179 14 70 80 95 109 110 132 149 179 160 192 217 260 16 80 90 108 122 150 180 203 244 220 264...

Page 109: ...hydraulic systems to become over pressurized and cause hoses or components to burst H Before storing apply grease to all hydraulic cylinder rods to prevent rust or store with cylinders retracted if p...

Page 110: ...AT2000 Axle Adjustments Bolt Locations 30 76 cm Row Spacing 60 1 52 M Tire Center to Tire Center Bolt Locations 22 56 cm Row Spacing 88 2 24 M Tire Center to Tire Center NOTE Valve stems to the insid...

Page 111: ...0 Bolt Locations 36 91 4 cm Row Spacing 78 1 98 M Tire Center to Tire Center Axle Adjustments Bolt Locations 38 97 5 cm 40 101 6 cm Row Spacing 80 2 M Tire Center to Tire Center NOTE Valve stems to th...

Page 112: ...nt 1 Insert forklift forks into slots at the rear of the toolbar 2 Slowlyraisethetoolbaruntilthe wheelcanberotated 3 Removewheels 4 Locatecenterbolt Thisboltguides theaxlesduringadjustment 5 Loosenhex...

Page 113: ...Adjusting Axle 6 Adjust one axle at a time Remove hex nuts and bolts from axle 7 Do not remove the guide hex bolt Red 8 Consult bolt location drawing pages forcorrespondingrow spacingboltpatterns 9 Sl...

Page 114: ...s and install hex cap screws from the bottom Align hex heads with anti rotation weldment 11 Tightenallthehexnutsincluding the guide bolt hex nut 12 Mount wheels 13 Lower toolbar Check all hex nuts for...

Page 115: ...3 Task Procedures Illustrations AT2000 30 Inch Row Spacing 5 Row 30 76 cm Short Toolbar 30 41 3 4 60 65 1 4 60 AAM2730 COULTER BACK 2x 000 PLICATOR W 30 Coulter shank to the rear this row each side NO...

Page 116: ...Task Procedures Illustrations 114 AT2000 22 36 44 66 70 3 4 88 AAM2730 COULTER BACK 2x ATOR 22 Inch Row Spacing 7 Row 22 88 cm Short Toolbar Coulter shank to the rear each side NOTE...

Page 117: ...AT2000 SHIPPING ASSEMBLY SHORT TOOLBAR 2 1 32000001 AT2000 MAIN FRAME 3 1 32000002 AT2000 ADJUSTABLE WHEEL AXLE 4 1 32000003 AT2000 SHORT TOOLBAR 5 1 332000005 BOTTOM FILL PLUMBING KIT AT2000 TANK 1...

Page 118: ...PLATED 4 4CM X 30 8 cm 6 2 BM3725 PIN 1 X 7 1 2 USE ABLE DOUBLE GROOVED 2 5 cm X 19 1 cm 7 2 BP3135 HEX CAP SCREW 5 8 11 X 3 1 2 GRADE 5 PLATED 15 9 mm X 8 9 cm 8 4 BP3205 MACHINERY BUSHING 2 1 2 OD X...

Page 119: ...117 Task Procedures Illustrations AT2000 AT2000 Short Toolbar 5 Row 30 76 cm Example...

Page 120: ...Task Procedures Illustrations 118 AT2000 Notes...

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