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T H M

F R O N T A L E    

 

 

 

 

 

 

1 0  

ASSEMBLY 

Assembly on the steerer tube 

 

 
 
 

 

 

 

There is a risk of accident due to sudden unexpected failure of the stem while riding if any  

carbon fibers on the stem are damaged during any installation procedure.  

 

Before starting work, make sure that the steer tube is compatible with the stem.  

 

Remove sharp edges and burrs and any other contamination / grease from the steer tube 
before starting assembly.  

 

Be particularly attentive to cutting edges of shortened steer tubes and rework the edges 

if necessary. 

 

Never exceed the max. permissible height of the lower spacers. (fig. 1) 

 

Never exceed the max. permissible overlap of the top spacer or stem. (fig. 1) 

 

Never exceed the tightening torque of 4N·m under any circumstances when tightening 

the top cap adjusting screw. (fig. 2) 

 

Never exceed the tightening torque of 4N·m when tightening the clamping screws on the 

stem. (fig. 3)  

 

There is a risk of accident due to sudden unexpected loss of control while riding if the stem  

slips on the fork steerer. 

 

 

Never apply any lubricant or grease to the steerer tube. 

 

 

 

The THM Frontale has to be mounted with carbon assembly paste. 

 

 

 

Applying an appropriate carbon assembly paste between the stem clamping area and steerer 

tube enables the required tightening torque to be reduced to achieve the same clamping force. 

 

WARNING

 

 

WARNING

 

 

INFO

 

 

Summary of Contents for THM FRONTALE

Page 1: ...T H M C l a v i c u l a S E P M INSTRUCTION BOOK t h m b i k e T H M F R O N T A L E...

Page 2: ...T A L E Please bear in mind that your THM component is a lightweight construction manufactured from carbon take this into account for assembly maintenance work and when handling the product and proce...

Page 3: ...the road 6 Transport Storage 6 SPECIFICATIONS 7 Delivery specifications 7 Technical Specifications 8 Weights 8 Width bike computer mount 9 Tightening torques 9 ASSEMBLY 10 Assembly on the steerer tub...

Page 4: ...rences in this manual The arrow indicates the consequence of your action This safety message indicates a hazardous situation which if not avoided could result in death or serious injury This message w...

Page 5: ...chnical ability All assembly and maintenance work should be performed by a specialist workshop for bicycles This is the only way to ensure the work is conducted in a professional manner Always observe...

Page 6: ...cycling helmet e g ANSI certified that is in excellent condition Your clothing should be close fitting but not restrictive Only ride your bicycle if you are in good physical condition and your bicycle...

Page 7: ...I T H M F R O N T A L E 7 SPECIFICATIONS Delivery specifications 1 Body THM FRONTALE 2 Clamping bolt M4 1x 3 Clamping bolt D4 1x 4 Clamping screw M4 2x Instruction book Friction past 1 2 3 4...

Page 8: ...gle 6 Reach 77 mm Drop 119 mm Flare 6 Angle steerer to bar ends 9 or custom Rider weight including accessories 110 kg Weights L Stem length mm B Bar width c to c drops mm 90 100 110 400 mm 15 75 in 21...

Page 9: ...Threads M4 Distance to the front of the handlebar 48 mm Tightening torques max Nm lbf in Clamping screws 4 36 Computer mount screws 3 27 Risk of accident caused by a malfunctioning stem system due to...

Page 10: ...ht of the lower spacers fig 1 Never exceed the max permissible overlap of the top spacer or stem fig 1 Never exceed the tightening torque of 4N m under any circumstances when tightening the top cap ad...

Page 11: ...upper edges of the stem and steerer tube fig 1 Install the headset cap 1 Drive in the top cap adjusting screw 2 clockwise Set the bearing clearance fig 2 Align the handlebar stem straight forward in t...

Page 12: ...ke lever body and handlebar surfaces Do not use lubricants at all Make sure you are assembling the brake lever only on the abrasive surface of the handlebar Always use friction enhancer carbon paste o...

Page 13: ...he bow of the handlebar For Shimano Di2 please use the junction in the end of the hoods and a Y cable to realize an internal cable routing The part numbers are the following when writing this manual S...

Page 14: ...be carried out free of charge rests solely with us If the damage has been self inflicted there is no entitlement to free repair work In the event of self inflicted damage please send us the product co...

Page 15: ...and illustration contained in this manual and without incurring obligation to alter any products previously delivered Technical specifications dimensions and weights are to be understood with the corr...

Page 16: ...T H M F R O N T A L E 1 6 310320TK 11 Manual THM FRONTALE ENG CB1 t h m b i k e THM Faserverbund Technologie GmbH Am Sportplatz 3 D 24791 Alt Duvenstedt Germany info thm bike www thm bike...

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