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INSTRUCTION MANUAL

THK Electrical Actuator Clean Series

CKRF

No.5040-1 (0) E

www.thk.ru

тел. +7(499) 703-39-86

[email protected]

Summary of Contents for CKRF

Page 1: ...INSTRUCTION MANUAL THK Electrical Actuator Clean Series CKRF No 5040 1 0 E www thk ru 7 499 703 39 86 sales thk ru...

Page 2: ...and load capacity characteristic diagram 4 2 5 Structure and Model Numbers 5 1 5 1 Structure and part names 5 1 5 2 Model configuration 5 2 6 Storage and Transportation 6 1 6 1 Precautions to be obse...

Page 3: ...replace the strip seal 8 15 8 8 Free warranty period 8 24 8 9 Usage conditions range 8 24 8 10 Warranty scope 8 24 8 11 Exclusion of warranty liability 8 25 8 12 Delivery conditions 8 25 9 Appendix 9...

Page 4: ...ribed in this manual z z Do not reproduce reprint or lend the whole contents or a part of this manual without permission z z Please note that the description in this manual is subject to change withou...

Page 5: ...TSC TLC or THC Please note that driver controllers other than the above cannot be used 1 4 About product support We have made all possible efforts to make the content of this manual accurate However...

Page 6: ...art Otherwise it may cause your hand to be caught and injured Maintenance z z Turn off the machine turning power off before conducting any maintenance Otherwise it may cause electric shocks or cause m...

Page 7: ...rtation z z Do not drop or hit this product Otherwise it may cause injury or fracture or a functional loss z z When transporting this product do not hold any moving part or the cover Also do not hold...

Page 8: ...with precautions instruction labels Identify them when unpacking the product Fig 1 shows the affixing position Caution Getting caught Review the manual Please read the instruction manual Review the ma...

Page 9: ...nd serial number Fig 2 shows the nameplate format of the Clean Series CKRF TYPE No Actuator model SERIAL No Serial number THK Co LTD SERIAL NO TYPE No MADE IN JAPAN 3 Nameplates Display Fig 2 CKRF Nam...

Page 10: ...ils see Basic specification and Speed and Load Capacity Relationship Diagram for each model number When using servo driver controller TLC THC Model number Ball screw lead mm Stroke mm Motor rated outp...

Page 11: ...ic diagram CKRF4 Stepper driver controller TSC Lead 6 mm Horizontal mount Speed mm s Load capacity kg 0 1 2 3 4 5 6 8 7 0 50 100 150 200 250 300 350 Wall mount Speed mm s Load capacity kg 0 1 2 3 4 5...

Page 12: ...0 5 10 15 20 25 0 50 100 150 200 250 300 350 400 450 500 550 8 Wall mount Speed mm s Load capacity kg 0 50 100 150 200 250 300 350 400 450 500 550 0 2 4 6 8 10 12 14 16 18 14 5 Vertical mount Speed m...

Page 13: ...25 0 50 100 150 200 250 300 350 400 450 500 550 Wall mount Speed mm s Load capacity kg 0 50 100 150 200 250 300 350 400 450 500 550 0 2 4 6 8 10 12 14 16 18 5 Vertical mount Speed mm s Load capacity...

Page 14: ...50 250 100 200 300 350 400 5 5 Vertical mount Speed mm s Load capacity kg 0 1 2 3 4 5 0 50 100 150 200 250 300 400 350 CKRF4 50 W Servo driver controller TLC Lead 6 mm Horizontal mount Speed mm s Load...

Page 15: ...ontal mount 0 5 10 15 20 25 0 50 100 150 200 250 300 350 Speed mm s Load capacity kg 19 14 Wall mount 0 5 10 15 20 25 0 50 100 150 200 250 300 350 Speed mm s Load capacity kg Vertical mount Speed mm s...

Page 16: ...10 15 20 25 0 100 200 300 400 500 600 Speed mm s Load capacity kg Wall mount 0 5 10 15 20 25 0 100 200 300 400 500 600 Speed mm s Load capacity kg 12 5 Vertical mount 0 1 2 3 4 0 100 200 300 400 500 6...

Page 17: ...ntal mount Speed mm s Load capacity kg Wall mount Speed mm s Load capacity kg Vertical mount Speed mm s Load capacity kg 0 10 20 30 40 0 50 100 150 200 250 300 350 0 5 10 15 20 25 30 0 50 100 150 200...

Page 18: ...10 20 30 40 0 100 200 300 400 500 600 Speed mm s Load capacity kg Wall mount 0 5 10 15 20 25 0 100 200 300 400 500 600 Speed mm s Load capacity kg 22 Vertical mount 0 1 2 3 4 5 6 0 100 200 300 400 500...

Page 19: ...ase TLC THC specifications without motor Housing B cover Housing A cover Table cover Table Strip seal Suction port Intermediate flange Base Motor Fig 3 Structure and part names of CKRF CKRF6 has no ba...

Page 20: ...For CKRF4 only ball screw lead 6 is applicable 3 Stroke 0150 150 mm 50 to 800 mm 50 mm pitch The maximum stroke CKRF4 300 CKRF5 550 CKRF6 800 4 Design symbol A 5 With without motor 0 Without motor 1...

Page 21: ...r 35 with brake 42P Stepper motor 42 42PB Stepper motor 42 with brake M05 AC servo motor 50 W M05B AC servo motor 50 W with brake M10 AC servo motor 100 W M10B AC servo motor 100 W with brake Motors y...

Page 22: ...e z z When transporting this product do not hold the motor the sensor or the cable Otherwise it may cause the product to fall leading to injury or cause fault or fracture z z When hoisting this produc...

Page 23: ...e main unit z z This product is provided with antirust treatment and sealed before being packed When storing the product enclose it in a package designated by THK and store it in a horizontal orientat...

Page 24: ...his product before operating it Failure to do so may cause abnormal operation that could cause injury fault or fracture z z If anomaly occurs immediately stop the machine Failure to do so may cause ab...

Page 25: ...the product take a dustproof measure that matches the service atmosphere z z The mounting surface for this product must be a machined plane or have the accuracy equivalent to the machined plane If th...

Page 26: ...r manufacturer Sensor GX F12A GX F12B Panasonic Industrial Devices SUNX Co Ltd z z For selection and handling of a motor see the respective catalog and instruction manual issued by the motor manufactu...

Page 27: ...d screws 2 Tighten the coupling onto the motor shaft D Model number Motor models Coupling models L dimensions mm D mm Clamping bolt Tightening torque N mm CKRF4 TS4602 Tamagawa Seiki Co Ltd SFC 010DA2...

Page 28: ...ng torque N cm CKRF4 TS4602 Tamagawa Seiki Co Ltd M4 12L 329 CKRF5 TS4602 Tamagawa Seiki Co Ltd M4 12L 329 CKRF6 TS4603 Tamagawa Seiki Co Ltd M4 10L 329 Bolt type Hexagonal socket head type bolt 4 Mou...

Page 29: ...hown in the following table Mounting bolt Model number Intermediate flange type Bolt size Tightening torque N cm CKRF6 P Q T U M3 8L 125 Bolt type Hexagonal socket head type bolt And then mount the mo...

Page 30: ...g holes Note Use the bolt with the most appropriate length See Table 1 for details Fit length Mounting surface Bolts for securing base Fig 4 Drawing for mounting CKRF4 5 tap specification 7 Mount the...

Page 31: ...umber CKRF4 CKRF5 CKRF6 Screw size M3 M4 M6 Material of screw Steel SUS Steel SUS Steel SUS Tensile strength rank 10 9 A2 70 10 9 A2 70 10 9 A2 70 Fit length of screw mm 4 5 6 6 Tightening torque N cm...

Page 32: ...ze M4 M4 M5 Material of screw Steel SUS Steel SUS Steel SUS Tensile strength rank 10 9 A2 70 10 9 A2 70 10 9 A2 70 Slider base thickness mm 6 6 7 5 Tightening torque N cm Material of the other side Ir...

Page 33: ...on the table Model number CKRF4 CKRF5 CKRF6 Screw size M3 M4 M5 Material of screw Steel SUS Steel SUS Steel SUS Tensile strength rank 10 9 A2 70 10 9 A2 70 10 9 A2 70 Table tap depth mm 4 5 6 7 5 Tig...

Page 34: ...ng pin length on the table side Model number CKRF4 CKRF5 CKRF6 Table hole diameter 2H7 2H7 3H7 Table hole depth mm 5 5 5 Positioning pin length mm 4 4 4 Table 4 Table positioning pin hole details Posi...

Page 35: ...t caps Port fitting Port cap Model number Bolt size CKRF4 M3 8L CKRF5 M3 8L CKRF6 M3 8L Hexagonal socket head type button bolt 2 Secure the port fittings and port caps Port fitting Port cap Model numb...

Page 36: ...o a flame spark or high temperature object Otherwise it may ignite the grease which could cause fire For other information on handling grease see the precautions indicated on the grease package or cat...

Page 37: ...s 3 Twist crush or distortion of a tube 4 Hardening deterioration or softness of a tube Visually check abnormal wear scratches or cracks on the surface of the strip seal If you find any abnormalities...

Page 38: ...he back of the table cover Please contact THK for details Shim Jig bottom face Jig top face Procedure 1 Move the table to the motor mounting side place it on the stopper and then move it back by 50 mm...

Page 39: ...nance 8 4 CKRF 8 Maintenance 3 Remove the strip seal holder Strip seal holder Model number Bolt size CKRF4 M2 6 4L CKRF5 M3 5L CKRF6 M3 5L Thin head FH type head screws www thk ru 7 499 703 39 86 sale...

Page 40: ...at the two areas for sucking up the strip seal Be careful handling it because magnetic bodies may stick to the magnets It also has a belt like magnet mounted to prevent the strip seal from lifting for...

Page 41: ...Model number Bolt size CKRF4 M2 6 4L CKRF5 M3 5L CKRF6 M2 6 5L Thin head FH type head screws Remove them from both side 6 Supply grease using a grease gun as indicated in the figure below Lubrication...

Page 42: ...all the corners Ball screw lubrication Grease gun 1 Mount the P type nozzle to the grease gun 2 Supply grease directly to the raceway of the ball screw 3 Stroke the table to apply the grease 4 Repeat...

Page 43: ...N cm CKRF4 M2 6 4L 30 CKRF5 M3 5L 76 CKRF6 M2 6 5L 30 Thin head FH type head screws 8 Temporary mount a strip seal and adjust the strip seal position 9 Adjust the strip seal position at the center of...

Page 44: ...thin head screw by one turn Strip seal holder 11 Move the table back and forth for one round to make sure that the strip seal will not contact the strip seal guide in the entire stroke If they contac...

Page 45: ...not slide Strip seal guide 13 Move the table back and forth for one round to make sure that the strip seal will not contact the strip seal guide in the entire stroke If they contact adjust the strip s...

Page 46: ...ustment jig Model number Bolt size Tightening torque N cm CKRF4 M2 6 4L 9 CKRF5 M3 5L 17 CKRF6 M3 5L 17 Thin head FH type head screws 15 Move the table back and forth for three rounds covering the ent...

Page 47: ...F 8 Maintenance 16 Fully fasten the strip seal Note Never pull the strip seal toward the stroke direction when you fully fasten the strip seal 17 Remove the strip seal adjustment jig www thk ru 7 499...

Page 48: ...n the table cover mounting surface If the strip seal is higher than the table cover mounting surface re adjust the strip seal from the temporary assembly process Example of appropriate mounting state...

Page 49: ...e 8 14 CKRF 8 Maintenance 19 Mount the table cover Model number Bolt size Tightening torque N cm CKRF4 M2 6 4L 9 CKRF5 M3 5L 17 CKRF6 M3 5L 17 Thin head FH type head screws www thk ru 7 499 703 39 86...

Page 50: ...t THK for details Shim Jig bottom face Jig top face Procedure 1 Move the table to the motor mounting side place it on the stopper and then move it back by 50 mm to the reverse motor side Place it on t...

Page 51: ...ance 8 16 CKRF 8 Maintenance 3 Remove the strip seal holder Strip seal holder Model number Bolt size CKRF4 M2 6 4L CKRF5 M3 5L CKRF6 M3 5L Thin head FH type head screws www thk ru 7 499 703 39 86 sale...

Page 52: ...at the two areas for sucking up the strip seal Be careful handling it because magnetic bodies may stick to the magnets It also has a belt like magnet mounted to prevent the strip seal from lifting fo...

Page 53: ...ry mount a new strip seal and adjust the strip seal position 6 Adjust the strip seal position at the center of the strip seal guide and even out the clearances Even out the clearances Even out the cle...

Page 54: ...able back and forth for one round to make sure that the strip seal will not contact the strip seal guide in the entire stroke If they contact adjust the strip seal position once again Move the table b...

Page 55: ...de in the entire stroke If they contact adjust the strip seal position once again Move the table back and forth for one round 11 Mount the strip seal adjustment jig Strip seal adjustment jig Model num...

Page 56: ...rounds covering the entire stroke Stop the table around the stroke center 13 Fully fasten the strip seal Note Never pull the strip seal toward the stroke direction when you fully fasten the strip seal...

Page 57: ...n the table cover mounting surface If the strip seal is higher than the table cover mounting surface re adjust the strip seal from the temporary assembly process Example of appropriate mounting state...

Page 58: ...e 8 23 CKRF 8 Maintenance 16 Mount the table cover Model number Bolt size Tightening torque N cm CKRF4 M2 6 4L 9 CKRF5 M3 5L 17 CKRF6 M3 5L 17 Thin head FH type head screws www thk ru 7 499 703 39 86...

Page 59: ...m THK of the trouble description content and model and serial number indicated on the product label Then we will perform the initial diagnosis of the product failure When we recognize that the failure...

Page 60: ...free repair work In case of any paid repair work the warranty period of the repaired section shall be six months from the repair work regardless of the warranty period of the product itself Repair wo...

Page 61: ...The static moment is the value when a load is applied only to one direction Model number Ma Mb Mc CKRF4 31 21 2 52 7 CKRF5 84 48 4 105 8 CKRF6 166 103 8 179 5 Table 8 Static permissible moment Note Th...

Page 62: ...able 9 Static permissible load Note The static permissible load is the maximum load permissible under the static condition 9 4 Permissible rotational speed Model number Lead mm Permissible rotation sp...

Page 63: ...s Allows the greasing interval to be extended due to excellent wear resistance in micro vibrations z z Representative properties Test items Representative property values Consistency enhancer Lithium...

Page 64: ...ning amount of grease Since grease is contained in a 70 g bellows cartridge you can replace the nozzle without soiling your hand Table 11 shows the specifications of the grease gun while Fig 8 shows i...

Page 65: ...for the grease gun used for lubrication It allows you to supply grease to a part difficult to lubricate by dropping grease onto the raceway by using the P type attachment Dedicated nozzle Type U Type...

Page 66: ...t of piping resistance Piping resistance is dependent on the piping length and piping diameter and can reduce the flow amount 9 8 Suction port The suction port has adopted the one touch system which m...

Page 67: ...ndix Revision history The instruction manual No is described on the back cover Date of issue Instruction manual No Details November 2014 No 5040 1 0 E First edition www thk ru 7 499 703 39 86 sales th...

Page 68: ...CKRF INSTRUCTION MANUAL No 5040 1 0 E 201501 THK Electric Actuator Clean Series www thk ru 7 499 703 39 86 sales thk ru...

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