THERMOSTAHL ENERDENSE Installation And Service Manual Download Page 22

SERVICE AND MAINTENANCE 

 

22 

 

7.3.

 

Basic service procedures 

7.3.1.

 

Service after overheating 

If overheating occurs, the safety valves of the boiler must open. Make sure the boiler pump is 
working. In case of blackout, the burner will stop operation and the temperature will soon fall. 
Open some valves of the system if necessary to decrease the boiler temperature faster. 

All safety devices must lead to drainage! After overheating, make sure that all the water from 
the safety devices has drained, and the system has filled with cold water. Check the pressure 
and the temperature of the boiler.  

At overheating, the safety thermostat will activate, and cut electrical supply to the burner. In 
that  case,  you  need  to  manually  reset  the  safety  thermostat  and  put  the  system  back  in 
function.  Unscrew  the  plastic  cover  of  the  safety  thermostat  and  press  the  switch.  Put  the 
plastic cover back. 

Verify the causes of the overheating! If it happens again, check the installation 
and function of the pumps and safety devices! 

 

8.

 

TROUBLESHOOTING 

Problem 

Cause 

Solution 

The lamps of the 
control panel do not 
light 

- no electrical supply to the lamp  
- the control panel is not 

connected to electricity 

- lamp defect  
- electric cable defect 

- check/replace the lamp 
- connect to electricity 
- check/replace the cables 

The boiler does not 
reach set 
temperature 
 

- incorrect boiler start-up 
- incorrect burner regulation 
- insufficient water in the system 
- too big pump debit  
- boiler under dimensioned 
- bad quality fuel used 
- insufficient chimney draught 

- start the boiler correctly 
- regulate the burner 
- fill the system 
- regulate the pump speed 
- change the fuel used 
- check/clean the chimney 

High temperature in 
the boiler, but low 
temperature at the 
radiators 

- too high hydraulic resistance in 

the heating network 

- thermostatic mixing valve is 

connected wrong 

- increase the pump speed 
- check/replace the mixing valve 

Condensation 
formation in the fire 
chamber 

- too big boiler power 
- too low return temperature in 

the boiler 

- fuel with excessive humidity 

- load less fuel in the chamber 
- install a return protection 

system/thermostatic valve 

- change the fuel used 

 

Smoke coming out of 
the doors 

- boiler doors not regulated  
- defect sealing cord of the door  
- insufficient chimney draught 
- too high air supply by the fan 

- regulate the doors so that the 

sealing cord stays tight 

- check/replace the sealing cord 
- check/clean the chimney 
- reduce the air speed 

The burner not 
function or it makes 
a lot of noise 

- set temperature reached 
- disconnected by safety 

thermostat  

- capacitor/motor defect 
- bad electrical connection of the 

fan  

- correct boiler function 
- reset manually 
- check/replace the fan 
- check the electrical connection 

of the fan  

 

 

 

Summary of Contents for ENERDENSE

Page 1: ...GAS LIQUID FUELED STEEL BOILER ENERDENSE INSTALLATION AND SERVICE MANUAL VERSION 2 1 UPDATE 12 04 2022...

Page 2: ...ng the burner 11 3 6 Mounting the control panel 12 3 7 Door adjustment 13 4 INSTALLATION 14 4 1 Hydraulic connections 14 4 2 Expansion vessel 14 4 3 Safety features 15 4 4 Filling the system 15 4 5 Co...

Page 3: ...e appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you respect...

Page 4: ...h liquid or gaseous fuel The heat exchanger is made of special inox steel with high corrosion resistance which ensures optimal heat transfer from the exhaust gas to the water The function is based on...

Page 5: ...f the heating plant water is an important element for the performance of the system The water that enters the heating plant must be clean transparent and free from salts and chemical substances It mus...

Page 6: ...t efficiency 50 30o C 105 105 105 105 105 105 Heat efficiency 80 60o C 95 95 95 95 95 Maximum condensation production gas lit h 17 4 27 8 41 8 55 6 69 5 83 5 BOILER TYPE H B E D W F L L1 T1 T2 T3 T4 T...

Page 7: ...ete with the metal covers well packaged The loading and unloading of the boiler must be performed with a forklift or a crane A special hook is provided on the upper part of the boiler for lifting for...

Page 8: ...that two different openings are used for this purpose positioned on opposite walls and diagonally to ensure good air circulation The cross section of the openings must be minimum 1 12 of the total su...

Page 9: ...N For boilers up to 100 kW minimum 1 5 m For boilers bigger than 100 kW minimum 2 m Distance from the rear wall L Appropriate distance for maintenance access Minimum 0 6 m Distance from side walls M F...

Page 10: ...he condensate evacuation pipe through the filling hole The condensate drainage must comply with the following requirements Avoid of flue gas entering the drainage pipe It must be water tight and corre...

Page 11: ...neck of the burner must be deep enough in the boiler so that its edge reaches deeper than the plate that carries the tubes The burners with long injection neck are more proper for boilers made of stee...

Page 12: ...500 600 220 360 360 7 x M16 115 300 3 6 Mounting the control panel To mount the panel fasten the clips on the respective holes in the boilers cover as shown in the diagram Place the panel over the cl...

Page 13: ...ust horinzontally and vertically gently losen the nuts and move the hinge into to oval hole To adjust the depth tighten the nut You can also change the direction of the door by changing the hinge posi...

Page 14: ...hould be regulated according to its geometrical height from the point of its position up to the highest point of the installation If this height is lower than 8 m then the pressure is adjusted at 0 8...

Page 15: ...ional manometer should be installed on the cold water inlet to verify the cold pressure at the lowest point of the installation at a point close to the boiler The whole installation must remain under...

Page 16: ...pump 5 HUW pump 6 Y filter 7 Chemical filter 8 Automatic water fill valve 9 Filling line 10 Hot water boiler 11 Dual safety valve pressre temperature 12 Heating installation radiators 13 Heating inst...

Page 17: ...interrupts the electrical supply to all the devices The burner thermostat interrupts the burner function when the preset boiler temperature has been reached It is recommended that this temperature is...

Page 18: ...tat G Grounding Unscrew the control panel cover to have access to the connection terminals in the interior Connect the main electrical supply to the terminals 1 2 3 as indicated The burner is connecte...

Page 19: ...tch is set to OFF and the burner is stopped Make sure there is fuel in the fuel tank or gas supply Make sure all the connections guiding fuel to the burner are tight Turn ON the control panel Turn the...

Page 20: ...s burning CO2 max 10 12 maximum temperature of burned gases outlet 240 C Burning of heavy crude oil temperature of burned gases outlet 220 260 C soot rate 0 1 Bacharach The measurements are carried ou...

Page 21: ...erform a general maintenance and cleaning of the boiler after the heating season Check the doors and the sealing cord Make sure the contact with the boiler is air tight Check that the door is correctl...

Page 22: ...connect to electricity check replace the cables The boiler does not reach set temperature incorrect boiler start up incorrect burner regulation insufficient water in the system too big pump debit boil...

Page 23: ...RVICE AND MAINTEN THERMOSTAHL ROMANIA SISTEME TERMICE S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

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