THERMOSTAHL ENERDENSE Installation And Service Manual Download Page 17

ELECTRICAL CONNECTIONS 

 

17 

 

5.

 

ELECTRICAL CONNECTIONS 

5.1.

 

General instructions 

All electrical connection must be performed by an authorized professional, in conformity with 
the local regulations and the indications of this manual. Connections must be done according 
to norms EN 60529 and EN 60335-1, and protection norms IP 40 and IP 44.  

All  wiring  must  be  waterproof  insulated.  Exposed  cables  should  be  protected  within  plastic 
channel. The main electrical supply of the boiler must be connected to an independent safety 
of max 16A. The boiler room lighting must be on a separate circuit.  

The user is obliged to connect the boiler to an efficient grounding system. 

 

THERMOSTAHL  ROMANIA  SRL  declines  any  liability  for  damage  caused  to 
people,  animals  and  goods,  due  to  defects  caused  by  faulty  electrical 

connections or lack of connecting the boiler to an efficient grounding system. 

 

 

5.2.

 

Control panel functions 

 

 

Fig 5.

 

EN-1 control panel  

 

The general switch ON/OFF interrupts the electrical supply to all the devices.  

The burner thermostat interrupts the burner function when the preset boiler temperature has 
been  reached.  It  is  recommended  that  this  temperature  is  set  between  70-90

o

C.  This 

temperature  should  never  be  set  below  55

o

C.  The  burner  thermostat  can  control  both  one-

stage  or two-stage burners, with a  preset temperature difference between the two stages of 
7

o

C. 

The  pump  thermostat  starts  the  circulation  pump  function  at  the  preset  temperature.  It  is 
recommended that this temperature is set around 45-55

o

C. 

The  safety  thermostat  will  interrupt  electrical  supply  to  the  burner  if  the  boiler  temperature 
reaches above 95

o

C. If so, it needs to be reset manually by unscrewing the plastic cover.  

The burner and pump indication lamps follow the function of the corresponding devices.  

The  control  panel  offers  the  possibility  to  connect  with  a  room  thermostat.  When  the  room 
thermostat contact opens, the burner function stops.  

Legend: 

1. 

Thermometer 

2. 

Burner thermostat 

3. 

Safety thermostat 

4. 

Pump thermostat 

5. 

General ON/OFF switch 

6. 

Pump function led 

7. 

Burner function led stage 1 

8. 

Burner function led stage 2 

Summary of Contents for ENERDENSE

Page 1: ...GAS LIQUID FUELED STEEL BOILER ENERDENSE INSTALLATION AND SERVICE MANUAL VERSION 2 1 UPDATE 12 04 2022...

Page 2: ...ng the burner 11 3 6 Mounting the control panel 12 3 7 Door adjustment 13 4 INSTALLATION 14 4 1 Hydraulic connections 14 4 2 Expansion vessel 14 4 3 Safety features 15 4 4 Filling the system 15 4 5 Co...

Page 3: ...e appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you respect...

Page 4: ...h liquid or gaseous fuel The heat exchanger is made of special inox steel with high corrosion resistance which ensures optimal heat transfer from the exhaust gas to the water The function is based on...

Page 5: ...f the heating plant water is an important element for the performance of the system The water that enters the heating plant must be clean transparent and free from salts and chemical substances It mus...

Page 6: ...t efficiency 50 30o C 105 105 105 105 105 105 Heat efficiency 80 60o C 95 95 95 95 95 Maximum condensation production gas lit h 17 4 27 8 41 8 55 6 69 5 83 5 BOILER TYPE H B E D W F L L1 T1 T2 T3 T4 T...

Page 7: ...ete with the metal covers well packaged The loading and unloading of the boiler must be performed with a forklift or a crane A special hook is provided on the upper part of the boiler for lifting for...

Page 8: ...that two different openings are used for this purpose positioned on opposite walls and diagonally to ensure good air circulation The cross section of the openings must be minimum 1 12 of the total su...

Page 9: ...N For boilers up to 100 kW minimum 1 5 m For boilers bigger than 100 kW minimum 2 m Distance from the rear wall L Appropriate distance for maintenance access Minimum 0 6 m Distance from side walls M F...

Page 10: ...he condensate evacuation pipe through the filling hole The condensate drainage must comply with the following requirements Avoid of flue gas entering the drainage pipe It must be water tight and corre...

Page 11: ...neck of the burner must be deep enough in the boiler so that its edge reaches deeper than the plate that carries the tubes The burners with long injection neck are more proper for boilers made of stee...

Page 12: ...500 600 220 360 360 7 x M16 115 300 3 6 Mounting the control panel To mount the panel fasten the clips on the respective holes in the boilers cover as shown in the diagram Place the panel over the cl...

Page 13: ...ust horinzontally and vertically gently losen the nuts and move the hinge into to oval hole To adjust the depth tighten the nut You can also change the direction of the door by changing the hinge posi...

Page 14: ...hould be regulated according to its geometrical height from the point of its position up to the highest point of the installation If this height is lower than 8 m then the pressure is adjusted at 0 8...

Page 15: ...ional manometer should be installed on the cold water inlet to verify the cold pressure at the lowest point of the installation at a point close to the boiler The whole installation must remain under...

Page 16: ...pump 5 HUW pump 6 Y filter 7 Chemical filter 8 Automatic water fill valve 9 Filling line 10 Hot water boiler 11 Dual safety valve pressre temperature 12 Heating installation radiators 13 Heating inst...

Page 17: ...interrupts the electrical supply to all the devices The burner thermostat interrupts the burner function when the preset boiler temperature has been reached It is recommended that this temperature is...

Page 18: ...tat G Grounding Unscrew the control panel cover to have access to the connection terminals in the interior Connect the main electrical supply to the terminals 1 2 3 as indicated The burner is connecte...

Page 19: ...tch is set to OFF and the burner is stopped Make sure there is fuel in the fuel tank or gas supply Make sure all the connections guiding fuel to the burner are tight Turn ON the control panel Turn the...

Page 20: ...s burning CO2 max 10 12 maximum temperature of burned gases outlet 240 C Burning of heavy crude oil temperature of burned gases outlet 220 260 C soot rate 0 1 Bacharach The measurements are carried ou...

Page 21: ...erform a general maintenance and cleaning of the boiler after the heating season Check the doors and the sealing cord Make sure the contact with the boiler is air tight Check that the door is correctl...

Page 22: ...connect to electricity check replace the cables The boiler does not reach set temperature incorrect boiler start up incorrect burner regulation insufficient water in the system too big pump debit boil...

Page 23: ...RVICE AND MAINTEN THERMOSTAHL ROMANIA SISTEME TERMICE S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

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