Thermos 461442113 Product Manual Download Page 1 | Manualshive

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Summary of Contents for 461442113

Page 1: ...mber Date Purchased Seeratinglabelongrillfor serialnumber Forsupportandto registeryour grill pleasevisit usat www charbroil com Ifyou havequestionsor need assistanceduringassembly pleasecall 1 800 241 7548 2013Char Broil LLC Columbus GA 31902 Printedin China Assembly instructions 2013 10 22 12 G432 001 390801 ...

Page 2: ...Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other applianc...

Page 3: ... for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer CAUTION Using pot...

Page 4: ... the event of a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting Regulator Coupling Nut If your gri...

Page 5: ...tilizing anindirect cooking burner arrangement Apancanbeplaced underneath themeat tocatch grease and fooddrippings andhelps minimize clean up Indirect Cooking Indirect cooking utilizes select burners tocirculate heat throughout thegrill without direct contact between themeat and theflame Themeat isplaced over theburner that is off This method isgenerally used toslow cook large cuts ofmeat and poul...

Page 6: ...re extra cleaning afterwards Marinades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wa...

Page 7: ...ning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas wi...

Page 8: ...9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief ...

Page 9: ...k tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result I LP cylinder...

Page 10: ...t before proceeding 4 Brush soapy solution onto areas circled below or other similar fittings on your grill Do not insert any tool or foreignobject into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe _ersonal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas applia...

Page 11: ...A A A A A The grease tray or cup must be installed during use and emptied after each use Do not remove grease tray or cup until grill has completely cooled Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while gr...

Page 12: ...should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LO...

Page 13: ...rner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works welt into a small hook Run the hook through each burner tube several times _t3 B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection...

Page 14: ... your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availability issues the manufacturer reserves the right to substitute like or similar parts that are equally functional Manufacturer will not be responsible for any consequential or incidental dama...

Page 15: ...NGAWAYGRID T 1 LEFTSIDESHELF U 1 DRIPPAN F SlDEBURNER V 1 SlDEBURNER LID W 1 CONTROL PANELF LEFT SHELF X 1 SlDEBURNER GRATE Y 1 SlDEBURNER Z 1 ELECTRODE F SB AA 1 RIGHT SIDESHELF BB 1 CONTROL PANELF RIGHTSIDESHELF CC 1 CART RIGHT SIDE DD 1 MATCHHOLDER EE 1 CART LEFTSIDE FF 1 FRONT PANEL GG 1 BOTTOM SHELF HH 1 AXLEROD II 2 WHEEL JJ 1 GREASECUP KK 1 CLIP F GREASECUP LL 1 TANKEXCLUSION MM 2 LEGEXTEND...

Page 16: ...fx N GG BB MM ...

Page 17: ...emblies Tank Exclusion Wire Right LegAssembly Left Leg Assembly Right LegAssembly Placebottomshelfwithcutoutholefor LPtanknextto legswithaxleholes Attachto rightand leftlegassemblies with 1 4 20x1 1 2 screws and1 4 20flange nuts Axle Hole LPtankhole 1 4 20 FlangeNut Qty 4 1 4 20x1 1 2 MachineScrew Qty 4 17 ...

Page 18: ... MetalScrew Qty 6 D Turnassemblyupsidedown Insertaxle rodintowheel Axle Spacer legsandotherAxle Spacerandwheel AttachwithAxle Washerand HitchPin 1 Hitch Pin Qty 1 Axle Spacer Axle Washer Qty 2 Qty 1 Cone side of wheel against leg Axle Rod Wheel AxleSpacer HitchPin Axle Washer 18 ...

Page 19: ... requires two peopleto lift and positiongrill headontocart Carefullylowerthe grillheadontothe cart Makesurethe regulatorhoseis hangingoutsidethecart Attachwith 1 4 20 1 2 machine screws Grill Head 1 4 20 1 2 MachineScrew Qty 4 19 ...

Page 20: ...7x15fiber washers and1 4 20x1 2 machine screws as shown B Attachshelfwith flangenutsoneachside C O Bracket Right Side Shelf 0 1 4 20x1 2 MachineScrew Qty 4 7x15Fiber Washer Qty 4 1 4 20 FlangeNut Qty 4 Attachfasciato fireboxwith 8x3 8 sheet metal screws 8x3 8 SheetMetalScrew Qty 2 20 ...

Page 21: ...t7x15fiber washers and1 4 20x1 2 machine screws as shown B __ Attachsideburnershelfwithflangenutsoneachside C Sideburner Shelf XXX 1 4 20 1 2 1 4 20 MachineScrew FlangeNut Qty 4 Qty 4 7 15Fiber Washer Qty 4 m Attachfasciato fireboxwith 8x3 8 sheet metalscrews 8x3 8 Sheet MetalScrew Qty 2 21 ...

Page 22: ...g nut B Hookburner clipto sideburnertubeandaroundmanifold Attachsideburnerignitorwire C Presssideburnercontrolknobontovalvestem D Placegrateonto sideburnershelf E Sideburner Ignitor Wire Wing Nut G O Burner Clip Sideburner Control Knob Correctly assembled burner to valve engagement O 8 32X3 8 Wing Nut Machine Screw Qty 1 Qty 2 Sideburner Grate 22 ...

Page 23: ...ireintoholesinsidesofgrilllid Insertendsof Swing Awaylegwireintoholesinsidesoffirebox NOTE Pivot andlegwires running side to side should beunder wiresrunning front to back Ifpivotandlegwires areontop Swing Awayis installed upside down Unscrew ignitor capandplace AAAbattery intoignitor slotwithpositive end facing outward Screw ignitorcapontoignitor Swing Away __ Leg Wire Cooking Grate Battery 23 ...

Page 24: ...onlywithan OPD over fillprotectiondevice equippedLPtank Fillandleakcheckbefore attachingto grillandregulator PlaceLPtankintoholein bottomshelfwithtankcollaropeningfacingto frontof grillas shown Fingertightentank thumbscrew to holdLPtanksecurelyinplace SeeUseand Care section to correctly LeakTest and perform the Burner FlameCheck CAUTION Failure to installtank correctly may allow gas hose tc be dam...

Page 25: ...setray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction inburner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut andLPcylindervalvenot fullyconnected ELECTRICALISSUES Electrode crackedor broken sparksat crack Electrode t...

Page 26: ...tor Reconnect regulatorandleak test Turnon LPcylindervalve wait 30secondsandthenlightgrill Turnoff knobsandLPcylindervalve Disconnectcouplingnutfrom cylinder Reconnect andretry Turnfrontof grillto facewindor increaseflameheight RefillLPcylinder Referto Suddendropin gasflow above Cleanburnersand insideof grill firebox Trimfatfrommeatbeforegrilling Adjust lower temperatureaccordingly Turnknobsto OFF...

Page 27: ...trodesarewet Electrodescrackedor broken sparksat crack Checkto insurethreadsare properlyengaged Button shouldtravelupanddown withoutbinding If nosparksaregenerated withnew batteryandgood wire connections moduleis faulty Are outputconnections on andtight Are outputconnections on andtight If possible observegrillin dark location Operate ignitionsystemandlookfor arcingbetweenoutputwires andgrillframe...

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Page 31: ...ess I Direccibn de correo electrbnico I Adresse _lectronique O Phone Number I Nt_mero telef6nico I Num_ro de t_l_phone ilc_ _ _ _ _ I I STICI IION PRODUCT Serial Number I N_mero de seriel Num_ro de s_rie l_Attach copy ofyour sales receipt here 0 0 Date of Purchase I Fecha de compra I Date de I achat Purchase Price I Precio de compra I Prix d achat Which product are you registering _ Qu_ producto e...

Page 32: ...ling s Juicy Little Secret _ C G C T OU OU F TT TU ESE ITE And much more Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions ...

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