Thermos 461410708 Product Manual Download

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Do not return this product to the store.

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GRILL SERVICE CENTER

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Please ensure your warranty registration is complete.

Grilling Safety Checklist

Read and understand owners manual.

Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of
regulator.

Check tubes for spider webs. Ensure valves are correctly installed in
burner tubes.

Always ensure control knobs are in OFF position and regulator is
attached to tank BEFORE opening tank valve to avoid low flames.

Perform leak test regularly.

Thank You for Your Purchase!

Char-Broil, LLC

Printed in China

• Columbus, GA 31902 •

Summary of Contents for 461410708

Page 1: ...follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted...

Page 2: ...flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natura...

Page 3: ...satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer CAUTION CAUTION Indicates a potentially hazardous s...

Page 4: ... kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand w...

Page 5: ...ion fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each ...

Page 6: ... wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto area circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and re tighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new parts by giving th...

Page 7: ...ooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup must be inserted into grease clip and emptied after each use Do not remove grease cup until grill...

Page 8: ...ttach match to match holder light match Place match into match lighting hole from outside of grill bottom as shown 3 Push in and turn left knob to Be sure burner lights and stays lit 4 Push in and turn other knob to Griddle Grid Before Your First Cookout Light burners check to make sure they are lit close the lid and warm up grill on HIGH for 15 minutes Curing of paint and parts will produce an od...

Page 9: ...cooking grids and heat tents 3 Remove two pal nuts carry over tube and burners 4 Under grill remove grease pan and tray Clean with soap and water 5 Disconnect battery and under console disengage ignitor wire 6 Wipe ceramic electrode with rubbing alcohol and cloth 7 Clean carry over tube and burners exterior with soap and water Lay burners on flat surface insert garden hose preferably with nozzle i...

Page 10: ...uFlame are registered Trademarks of the W C Bradley Company Thermos is a registered trademark of the Thermos Company and its affiliates Artisan Collection by Char Broil C3 and Design Char Broil and Design Flame Design FlavorTents Grill 2 Go Grillin Stick Keeper of the Flame Keepers of the Flame Natural Grip Outdoor Cooking Collection and Design Patio Bistro PrecisionFlame Pro Check QuickSet Grills...

Page 11: ...f your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade from the stainless steel surface of your grill Most marinades are highly acidic and damage stainless steel DO NOT USE STEEL OR WIRE WOOL To clean polish and protect your stainless steel grill on a weekl...

Page 12: ...d 80014106 AA 1 Condiment Basket 80014226 BB 2 Sideburner Lid Hinge Assy 80014132 CC 1 Griddle 80014107 DD 1 Right Shelf 80014219 Key Qty Description Part EE 1 Front Panel 80014212 FF 1 Warming Rack 80014110 GG 1 Cook Grid 80014126 HH 2 Cook Grids 80014129 II 1 Valve Hose Regulator Assy 80014227 JJ 1 Control Panel 80014056 KK 1 Logo Plate 80014050 LL 1 Leg Assembly Long 80014215 MM 1 Leg Assembly ...

Page 13: ...y steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same Estimated assembly time 30 minutes A AA O G I H K MM P Q Q P LL TT DD B B V W T L JJ RR U S II D C KK OO NN FF HH GG HH BB X Y F J E R CC Z QQ PP EE UU N M SS ...

Page 14: ...nsert tabs on short leg assembly into bottom shelf C Attach leg assembly with two screw on each side D Repeat step B and C for long leg assembly D Short leg assembled Correctly assembled legs BACK FRONT B 10 16 X 1 2 Self Tap Screw Qty 16 CAUTION Ends of screws have sharp points Short leg assembled ...

Page 15: ...bscrew into hole C Slide wheel and wheel spacer onto axle rod Insert assembly into large hole in bottom shelf Attach other wheel wheel spacer washer and hitch pin extender Wheel Spacer Qty 2 1 Hitch Pin Qty 1 Flat Washer Qty 1 Thumb Screw Qty 1 Not to scale Turn cart upside down A C B Hub on wheel faces into grill bottom ...

Page 16: ... latch B Attach one screw in center of each rail C Attach rail and legs with two screws in each corner A A C 10 16 X 1 2 Self Tap Screw Qty 10 B B B C C C C 4 A Place tabs on front panel beside leg tabs B Insert push pins into front panel and legs Push Pin Qty 2 A A B B ...

Page 17: ... heat shield with two 10 16x3 8 machine screws onto firebox as shown B With the lid closed carefully lower the grill head onto the cart Open lid and attach four screws inside grill bottom and into casting seat 10 16 X 3 4 Self Tap Screw Qty 4 10 Fiber Washer Qty 4 10 24 X 3 8 Machine Screw Qty 2 A ...

Page 18: ...front panel C Position valves into burner tubes see burner valve view Rotate control panel up and rest flange over rail D Attach control panel to legs with a screw in top hole on each side Correctly assembled burner tube and valve C 7 A Shelf slides into rails Secure with 4 screws B Fascia tabs must insert into 2 slots in front of shelf then slide towards leg C Fasten fascia with 1 screw into seco...

Page 19: ...tion of hole in the pan C Slide fascia round manifold and insert sideburner valve into slot Fascia tabs must insert into 2 slots in front of shelf then slide towards leg Fasten fascia into second hole through control panel and leg D Place bezel onto side valve and attach with 8 32x3 8 screws 10 24x3 8 Machine Screw Qty 2 Sideburner Drip Pan B 10 24 Wing Nut Qty 2 10 16x1 2 Self Tap Screw Qty 5 Not...

Page 20: ...lace sideburner grid and griddle onto sideburner body Insert sideburner into assembly Make sure valve fits into tube before attaching wing nuts to sideburner Sideburner 10 24 Wing Nut Qty 2 Sideburner tube and valve properly engaged C NOTE Remove grid from sideburner before using griddle B Sideburner Clip Long Ignitor Wire Sideburner Clip Qty 1 ...

Page 21: ...to lock in place D Attach condiment basket to front panel Insert push pin into condiment basket C Back of button Turn 1 4 Correct position 10 A B Remove screws from handle and assemble to lid C Attach lid to sideburner assembly Attach hinges to sideburner lid 8 32x 3 8 Machine Screw Qty 4 A C B 8 32x3 8 10 16x1 2 Self Tap Screw Qty 4 10 16x1 2 Sideburner Hinge Sideburner Lid Sideburner Handle Push...

Page 22: ... hold LP cylinder securely in place See the Use Care manual to correctly install the LP cylinder Leak Test and do the Burner Flame Check CAUTION Cylinder collar opening must face to front of cart once cylinder is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire 14 A Slide grease tray into brackets on bottom casting B Hang gr...

Page 23: ...e LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect fo...

Page 24: ...rryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off ...

Page 25: ...are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cr...

Page 26: ...made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from t...

Page 27: ...úmero telefónico Numéro de téléphone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre hôte com 2 E mail Address Dirección de correo electrónico Adresse électronique If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Si nos informa voluntariamente su dirección de corre...

Page 28: ...afety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase Cha...

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