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Thermo Scientific DensityPRO NAI Series, User Manual

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Keypad Display Menu Tree of DensityPRO Gauges 

 

 

Thermo Scientific 

DensityPRO User Manual 

A-5

 

MAIN

 

MENU

 

COMMUNICATION

 

SETUP

 

SYSTEM

 

CONTROL

 

SYSTEM

 

STATUS

 

Mode/Fault

 

Alarm

 

Setup

 

MORE…

 

 

 

SYSTEM

 

STATUS

 

 
 

SYSTEM

 

DETECTOR

 

DIAGNOSIS

 

 

DIAGNOSIS

 

 

NaI

 

TEMPERATURE

 

HIGH

 

VOLTAGE

 

(HV)

 

MAIN

 

BOARD

 

 

NaI

 

 

COUNT

 

OF

 

NaI

 

B

 

BASE:

 

51

 

B

 

TOP:

 

51

 

B

 

DATA:

 

51

 

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CENTER:

 

51

 

 

NaI

 

 

NaI

 

TOP

 

COUNT

 

STABLE

 

B

   

1

 

LAST

 

CPLD

 

WINDOW

 

B

 

COUNT:

 

1

 

 

 

 

 

 

 

 

 

 

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DIAGNOSIS

 

 

NaI

 

TEMPERATURE

 

HIGH

 

VOLTAGE

 

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MAIN

 

BOARD

 

 

CPU

 

BOARD

 

TEMP

 

CPU

 

BOARD

 

TEMP

 

(degC)

 

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29.50000

 

LAST

 

BOARD

 

TEMP

 

(degC)

 

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25.00000

 

RTD

 

RAW

 

TEMP

 

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232.3488

 

 

IBP

 

BOARD

 

TEMP

 

 

IBP

 

BOARD

 

TEMP

 

(degC)

 

B

   

30.92034

 

IBP

 

BOARD

 

TEMP

 

(STABLE

 

degC)

 

B

   

26.60043

 

 

 

 

 

 

 

 

 

 

 

 

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DIAGNOSIS

 

 

NaI

 

TEMPERATURE

 

HIGH

 

VOLTAGE

 

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HIGH

 

VOLTAGE

 

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HV

 

CONTROL

 

TC

 

(SEC)

 

B

   

4

 

HV

 

MONITOR

 

VOLTAGE

 

0

 

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3.326960

 

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2.080314

 

 

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LAST

 

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#0

 

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CONTROL:

 

650.0000

 

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STEP:

 

0.800000

 

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STEP:

  

0.800000

 

 

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VOLTAGE

 

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HV

 

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VOLT

 

AUTO

 

CONTROL

 

B

   

653.0000

 

HV

 

1

 

VOLT

 

AUTO

 

CONTROL

 

B

   

0.000000

 

 

 

 

 

 

 

 

 

 

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MIN

 

CPLD

 

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WINDOW

 

COUNT

 

B

   

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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DIAGNOSIS

 

 

NaI

 

TEMPERATURE

 

HIGH

 

VOLTAGE

 

(HV)

 

MAIN

 

BOARD

 

 

MAIN

 

BOARD

 

 

MAIN

 

Err

 

STATUS

 

B

 

Sys

 

None

 

B

 

SysInit

 

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RUNTIME

 

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 Figure 

A-5. 

System Status (Sheet 2) 

 

 

 

Summary of Contents for DensityPRO NAI Series

Page 1: ...DensityPRO Measurement Systems DensityPRO DensityPRO T DensityPRO NAI DensityPRO NAI Gamma Density Measurement Systems User Manual PN 1 0702 016 ...

Page 2: ......

Page 3: ...DensityPRO Measurement Systems DensityPRO DensityPRO T DensityPRO NAI DensityPRO NAI Gamma Density Measurement Systems User Manual PN 1 0702 016 ...

Page 4: ......

Page 5: ...al Instruments Corporation All other trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Inc Thermo Scientific makes every effort to ensure the accuracy and completeness of this manual However we cannot be responsible for errors omissions or any loss of data as the result of errors or omissions Thermo Scientific reserves the right to make chang...

Page 6: ...This page intentionally left blank ...

Page 7: ... History Revision Level Date Comments A 08 2015 Initial release per ERO 8698 B 02 2017 ECO 9079 Added handling of calibration and standardization in Primary Measurement Type for Main CPU version 3 600 C 08 2019 Add Security Consideration per ECO 9808 ...

Page 8: ...This page intentionally left blank ...

Page 9: ... Measurement Display 1 2 Display Background 1 2 Local Display Integrated Unit 1 3 Display Keypad Remote Unit 1 3 Inputs Outputs 1 4 Features 1 5 Setup Wizard 1 5 Instantaneous Response 1 6 Multiple Readouts 1 6 Extensive Alarms 1 6 Totalizers Batch Control 1 6 Output Signals 1 6 Additional Documents 1 6 EZ Cal II Overview 2 1 Features 2 1 Startup 2 2 The Measurement Display 2 2 The Setup Wizard 2 ...

Page 10: ... 3 Upload Configuration 3 3 Download Configuration 3 3 EZ Cal II Control Buttons 3 4 User Modes Passwords 3 4 Password Entry Validation 3 6 System Timeout 3 7 The Setup Wizard 3 7 Temperature Compensation 3 14 Standardization 3 17 Gauge Calibration 3 19 Operation 4 1 Communication Setup 4 1 Com A Com B RS232 4 1 RS485 4 3 Ethernet 4 3 USB Port 4 4 System Control 4 4 Configuration 4 5 System Status...

Page 11: ...uts 4 31 Detector 4 33 Detector Screens 4 34 Setup Tab 4 34 Detector Setup 4 34 Detector Configuration 4 36 Count Tab 4 37 Current Input Tab 4 38 RTD Input Tab 4 39 Calibration 4 40 Status Tab 4 41 Diagnostics Tab 4 42 Application 4 43 Configuration 4 43 Application Screens 4 44 Setup Tabs 4 44 Density Setup 4 44 Input Configuration Setup 4 49 Temperature Compensation Setup 4 52 Additional Measure...

Page 12: ...yPRO Gauges A 1 Flashing the Application Firmware B 1 Flash Application Firmware B 1 Programming the Main CPU B 2 Density Calculation C 1 Basic Density Calculation C 1 Standardization Term C 3 Slope Correction Factor C 3 General Density Calculation C 3 Single Phase Material C 4 Single Phase Density Calculation C 4 Additional Measurements C 7 Slurry Material C 8 Slurry Density Calculation C 8 Addit...

Page 13: ...ution Material C 25 Solution Calculation C 26 Additional Measurements C 31 Temperature Compensated Density C 32 Temperature Compensated Calculation C 32 Standardization with Temperature Compensation C 33 Temperature Compensation during Calibration C 33 ...

Page 14: ...xiv DensityPRO User Manual Thermo Scientific This page intentionally left blank ...

Page 15: ...l in correctly and safely installing operating and or maintaining the system described however personnel are still responsible for considering all actions and procedures for potential hazards or conditions that may not have been anticipated in the written procedures If a procedure cannot be performed safely it must not be performed until appropriate actions can be taken to ensure the safety of the...

Page 16: ...lt in injury or death if not carefully observed or followed Electrical Safety Notifies users of procedures practices conditions etc which involve electrical circuitry and may result in injury or death if not carefully observed or followed Ionizing Radiation Notifies users of procedures practices conditions etc where ionizing radiation may be present and may result in health issues or death if not ...

Page 17: ...grade the CPU Remote Backplane and EZ CAL II software to version 3 600 or newer will limit you to performing STD and CAL funtions in g cc 2 Density Measurement Standardization and Calibration in User Selected Primary Measurement Type The following table provides an overview of which CPU firmware in combination with listed user interfaces support performing standardization and calibration in user s...

Page 18: ...ientific Table 1 Allowed STD CAL Operation Description Firmware Soft Case 1 Case 2 Case 3 Case 4 1 CPU Firmware Version 9 0700 003 3 600 3 600 3 600 3 600 2 RBP Firmware Version 9 0700 006 3 600 3 600 3 600 3 600 3 EZ CAL II Version 9 0700 007 3 600 3 600 3 600 3 600 4 Foundation Fieldbus DD 9 0700 010 0400_01 000k 0400_01 000k 0400_01 001 0400_01 000k 5 HART DD 9 0700 012 1 001f 1 001f 1 002 1 00...

Page 19: ...AL II Use previously saved configuration file on your laptop Manually re enter the process variable units that you noted earlier End Start No Yes Upload CFG from Gauge using EZ CAL II and save the file to your laptop for future reference xix DensityPRO User Manual Thermo Scientific DensityPRO Firmware Upgrade Process Note When upgrading from CPU firmware versions of 3 500 or older to versions 3 60...

Page 20: ...topped to standardize on water or empty pipe When standardization is deferred the standardization is skipped and a calibration is done in the same manner standardization on process is done At any time later the standardization can be done on water or an empty pipe Other methods of standardization are on an empty pipe and on fluid other than the process When either of these other methods is used a ...

Page 21: ...ion can then be used to compensate for pipe wear and process buildup on the pipe walls The first point calibration can be thought of as an offset It will move the response curve up or down The second point calibration is a slope correction The slope correction pivots around the first cal point The slope can be set using the second point calibration or entered directly If the gauge is standardized ...

Page 22: ...A xxii DensityPRO User Manual Thermo Scientific Quick Setup This page intentionally left blank ...

Page 23: ...a number of forms For slurries the gauge can provide measurements based on the ratio of solid to carrier Similar measurements can be made for emulsions and solutions By inputting flow data the gauge can generate mass flow measurements It can also accept a 4 20 mA current output from a magnetic flow sensor For applications that require temperature compensation the gauge accepts a temperature input ...

Page 24: ...tions Refer to the gamma radiation safety guide P N 717904 Detector Transmitter The gauge uses a scintillator type detector to measure the radiation reaching the detector from the source The detector consists of either a special NaI sodium iodide scintillator material or a PVT polyvinyl toluene scintillator material coupled to a photomultiplier tube with the associated electronics When radiation s...

Page 25: ...ity to configure communication ports A and B The ability to configure the Ethernet port The option to configure the system control setup The option to display the system status The option to configure the alarms and display the status of alarms The option to configure the execution of system commands The option to configure physical Input and Output setup and display the current status of each The...

Page 26: ...e c F3 allows the user to move to the next screen 5 Pressing the Exit Setup key allows the user to jump to one of the default screens If the platform is standardized the screen will default to the Measurement Data screen If the platform is not standardized the screen will default to the Application Select screen Pressing Back F1 will bring the user back to the previous screen 6 Pressing the F1 key...

Page 27: ...lly Safe Input Output 4 20 mA output full scale 0 3 over operating temperature range temperature range Isolated loop powered default Isolated self powered output Contact closure relay outputs Two relays DPDT fully sealed 8 A at 250 VAC Serial outputs RS485 half duplex RS232 full duplex Fieldbus A DensityPRO gauge is available from the Fieldbus Foundation website The DD is a DD4 or DD5 interpreted ...

Page 28: ...ur measurement values for display density bulk density solid and carrier concentrations the ratio of solids to carrier bulk mass flow bulk volume flow and the rate of change of any of these measurements Extensive Alarms Up to sixteen process alarms may be assigned in the system in addition to system fault alarms and warning alarms Totalizers Batch Control A maximum of four independent totalizers c...

Page 29: ...re provides the user with The ability to connect to the gauge via USB RS232 RS485 2 4wire and Ethernet The ability to configure communication ports A and B The ability to configure the Ethernet port The option to configure the system control setup The option to display the system status The option to configure the alarms and display the status of alarms The option to configure the execution of sys...

Page 30: ...ng EZ Cal II software The Measurement Display The measurement display shows the primary density or density related measurement along with any additional measurements that you define in the setup The measurement display is shown continuously except when the setup menus are being accessed The displayed measurement values are updated approximately every second All measurements are updated even when t...

Page 31: ...de different functionalities based on the information on the display Some of the functionalities include moving the user back to the previous screen moving the user forward to the next screen selecting a field for editing and submitting newly input information Using the Keypad with the Menu Screens The menu screens organize data collected by the DensityPRO gauge into categories and subjects design...

Page 32: ...ndicates a dropdown menu associated with that field Once the field is selected the up and down arrow keys enable the user to explore the dropdown selections If a field contains more characters than the screen can display using the right and left arrows will shift the data provide visibility Once changes are complete press the F2 button to submit and save the data to the gauge Menu Screens Keypad D...

Page 33: ...the gauge to the computer click the Upload CFG from Gauge button 2 Enter a name for the configuration file and click Save 3 To abort the upload click the Abort button Download Configuration 1 To download a previously saved configuration file back to the gauge click the Browse File button 2 Select the cfg file to be downloaded and click Open The name of the file will appear in the File Name field 3...

Page 34: ...the next available screen Refresh Updates the screen with the latest information from the gauge Submit Saves any information entered on the current screen to the gauge If a screen has multiple Submit buttons each button will apply to a separate portioned off area of the screen User Modes Passwords Password protection limits access to the gauge s setup parameters based on the access level rights gr...

Page 35: ... ports The default operation mode is Display List If no activity is detected on the port for five minutes the unit will default back to Display List See System Timeout for additional information The following values are available for diagnostics purposes to be used in other processes and for display purposes Com A Password Mode Com B Password Mode Ethernet Password Mode USB Password Mode Remote Di...

Page 36: ...een or by clicking the last icon button which is circled in Figure 3 2 Figure 3 2 Password Entry Screen The DensityPRO gauges have been previously configured with passwords for Engineer Technician and Operator modes Currently Engineer and Display List are the only functioning modes Technician and Operator mode will be available in future software releases To keep passwords hidden by having them di...

Page 37: ... the Password Setup section of this screen Note Passwords must be numeric only so as to be accessible when working at the keypad display System Timeout If a user does not interact with the gauge for five minutes the display will time out and begin showing the scrolling measurement screens Each time a button on the keypad is pressed or the user interacts with the EZ Cal II software the timeout peri...

Page 38: ... manual the Density application will be used 3 Click the Next button to move to the Density Application Selection window Figure 3 4 Application Type Selection a General Density The most generic of the application selections this selection configures the gauge for a typical remove slurry application When in doubt this is a good default application The configuration is very similar to the default co...

Page 39: ...meters the buttons on this screen supply the user with a smaller set of parameters a To save setup parameters to the computer for future reference click Upload CFG from Gauge i Only the parameters related to the selected wizard type will be uploaded b Name the file and click Save c To download density setup parameters back to the gauge click the Open file button and select the desired file i Only ...

Page 40: ...the program to select the appropriate half life for the radioactive material and to properly correct for the natural decay of the source over time The isotope is stamped on the identification plate on the source housing Almost all of the sources supplied by Thermo Fisher are Cesium 137 Cs 137 with a 30 year half life When the isotope is not known it is usually wise to select Cs 137 as the option N...

Page 41: ...and 077 respectively Select single phase when it is unnecessary or impossible to describe the process material as slurry emulsion or solution For example foam plastic a mixture of plastic and gas might be measured as a single phase material if the gas in the mixture only varies the material s density and has little effect on the measurement For an emulsion the Fluid 1 Density is the specific densi...

Page 42: ...us screen 10 Enter the information for the appropriate material Slurry Carrier Density g cc Solid Density g cc Carrier Attenuation cm2 gr Solid Attenuation cm2 gr Solution Solvent Density g cc Solute Density g cc Solvent Attenuation cm2 g Solute Attenuation cm2 g Single Phase Carrier Density g cc Carrier Attenuation cm2 g Emulsion Fluid 1 Density g cc Fluid 2Density g cc Fluid 1 Attenuation cm2 g ...

Page 43: ... move to the next screen Figure 3 8 Primary Measurement Setup 12 Make a selection from the Primary measurement dropdown 13 Enter a unit of measure for the pipe as well as the pipe s inside diameter 14 Select a unit of measure from the Density Unit dropdown 15 Click Next to proceed Figure 3 9 Polynomial Coefficients ...

Page 44: ... from the Wizard Type Selection screen by selecting Temperature Compensation Standardization or Gauge Calibration Note The Standardization and Gauge Calibration options only configure these parameters Configuring the parameters does not initiate any action Temperature Compensation Material density varies with temperature In many applications this variation is insignificant However for certain mate...

Page 45: ...ion specify material densities that are correct at a reference temperature outside the expected process temperature range The default reference temperature is 20 C 68 F Temp Input Source In order for the temperature compensation function to work a temperature signal input is required The DensityPRO devices will accept input directly from an RTD or from a 4 20 mA temperature transmitter Alternately...

Page 46: ...entific Figure 3 12 Polynomial Equations Reference Temperature Offset Correction Figure 3 13 Temperature Compensation Coefficients 3 Once the temperature compensation setup is complete save the file if desired and click the Next button to return to the Wizard Type Selection Screen ...

Page 47: ... standardization condition are None Pipe Full Pipe Empty or Bypassed Select None to bypass the setting Pipe Full is the most common selection and should be used anytime there is carrier or process material in the pipe during a standardization Pipe Empty may be used in certain selected conditions where the presence of process material is being simulated by a calibration block or some other means Ca...

Page 48: ...ue will change over time In these conditions it is desirable to use a much longer sampling time more in the order of 600 to 900 seconds STD Density Enter the standardized density of the material in g cc 2 Click the Next button to view the Remaining Time Screen Figure 3 15 Remaining Time This screen provides the user with a countdown of the time remaining sample time as well as the date time and st...

Page 49: ...o calculate a calibration curve This is the most common type of calibration method used in Thermo Fisher density gauges and unless otherwise advised utilization of this calibration method is recommended In some instances a polynomial method may not be the most ideal method of calibration For those instances a breakpoint table is available to establish the calibration curve CAL Sample Time sec Like...

Page 50: ...7 Calibration Remaining Time Average Counts 6 Should there be a need to stop the calibration before completion click the Abort CAL button 7 The Detector Avg Count field displays live data during the calibration 8 Once the calibration is complete the CAL Temperature and CAL Ref from Latest textboxes will auto populate with information gathered during the calibration 9 Click the Next button to advan...

Page 51: ...Startup the Setup Wizard The Setup Wizard Thermo Scientific DensityPRO User Manual 3 21 Figure 3 18 Calibration Point Data Polynomial Figure 3 19 Calibration Point Data Breakpoint Table ...

Page 52: ... density application Once the data has been saved click the Home button to return to the first screen of the Setup Wizard Once Detector 1 has been configured for a density application and saved there are additional parameters that can be programmed from the EZ Cal II software See the section regarding Application for further information ...

Page 53: ...rement density can be viewed on the display and on the EZ Cal II software To communicate with the gauge from a PC the PC must be running the Thermo Scientific EZ Cal II software To access the Communication Setup screens using only the gauge display see Figure A 1 Com A Com B RS232 The serial port on a PC can connect directly to the gauge s RS232 serial port Com A or Com B To configure the Com A an...

Page 54: ...he Parity dropdown 5 Choose the appropriate number of data bits either 7 or 8 6 Select 1 1 5 or 2 stop bits For most communications 1 stop bit should be appropriate 7 Port Mode a For Com A select from RS232 RS232 with RTS CTS and UART Logic Level b For Com B select fromRS232 RS232 with RTS CTS 2 Wire RS485 and 4 Wire RS485 8 Indicate ASCII or RTU as the proper Modbus Protocol 9 Select the Floating...

Page 55: ...ered gauge Repeat this procedure for the remaining gauges If trouble arises when using another device on the RS485 chain verify that the device is properly terminated for its position on the chain To terminate a device connect a 120 ohm resistor between its RS485 data terminals Never terminate more than the first and last device in the chain Ethernet Each DensityPRO unit includes a 10 Base T minim...

Page 56: ...he data throughout or Cancel to exit Communication Setup without saving USB Port The Main CPU PCA includes a USB port which allows the user to connect to the system using a type A Male to Mini 5 pin Male USB cable Operators should ensure the area is non hazardous before connecting or disconnecting the USB cable System Control The options under the System Control menu tree in EZ Cal II are not iden...

Page 57: ...n the System Time textbox using the format HH MM SS To synchronize the date and time of the DensityPRO system with that of the PC in use check the Use PC Date Time textbox 2 The LCD scroll time dictates the length of time information takes to scroll across the LCD screen If the system in use is an integrated system enter the desired scroll time in the Integrate Scroll Time sec textbox If the syste...

Page 58: ... 4 4 System Status The system level information provides details related to the hardware version firmware version and the number of available peripherals in the gauge The detector status gives details about firmware located in the RBP The only action the user may take on this screen dictates how the data will be viewed 1 To capture new updated information click the Refresh button 2 To have the inf...

Page 59: ...stem screen and shows whether or not the alarms are currently in an active state The Application tabs 1 4 shown in Figure 4 8 allow the user to configure application specific alarms Alarms have three operational modes Disable The alarm is disabled and no alarm action is executed Enable The alarm is enabled The selected alarm action is executed based on the alarm set condition Inhibit The alarm is ...

Page 60: ...n Mode Fault Alarm Setup 4 8 DensityPRO User Manual Thermo Scientific Found on System Tab Found on Relay Output Screen Found on Application Tab Found on Current Output Screen Figure 4 5 Alarm Configuration Map ...

Page 61: ...n hold mode i Current output A or B or C ii Relay A or B iii Measurements 1 2 3 or 4 b The alarm clears when all of the items listed above are out of hold mode 2 RBP Communication Failed Alarm a The alarm is triggered when RBP communication errors occurs b The alarm clears when RBP communication errors are removed 3 Fieldbus Communication Failed Alarm a This alarm has not yet been implemented but ...

Page 62: ...cleared when the current output B value is above the minimum set value 8 Current Output B at Maximum Alarm a The alarm is triggered when the current output B value is above the maximum set value b The alarm is cleared when the current output B value is below the maximum set value 9 Current Output C at Minimum Alarm a The alarm is triggered when the current output C value is below the minimum set v...

Page 63: ... Namur Standard 14 Output B at Fault High Alarm a The alarm is triggered when the current output B value is above the maximum value set by the Namur Standard b The alarm is cleared when the current output B value is below the maximum value set by the Namur Standard 15 Current Output C at Fault Low Alarm a The alarm is triggered when the current output C value is below the minimum value set by the ...

Page 64: ...ad see Figure A 7 Figure 4 7 Mode Fault Alarm Setup System Status Tab Application Tabs The Application tabs are organized so that the alarm s operational mode is in the left column with the options for action on the right The bottom of the tab includes information on the status of each alarm showing whether or not they are currently in an active state To access the information on the Mode Fault Al...

Page 65: ...rted ii Standardization is accepted iii Standardization is rejected 2 Calibration Mode Active Alarm a The alarm is triggered when the density process is in calibration mode b The alarm clears when i Calibration is aborted ii Calibration is accepted iii Calibration is rejected 3 X Ray Mode Engaged Alarm a The alarm is triggered when X ray engaged is active b The alarm clears when X ray engaged beco...

Page 66: ...0 000150 000 for NAI units or less than 2 000 000 for PVT units 8 Detector Under Range Alarm a The alarm is triggered when the IBP channel one data count is less than 200 for NAI units or less than 400 for PVT units b The alarm clears when the IBP channel one data count is more than 200 for NAI units or more than 400 for PVT units Commands The system commands provide the user with the ability to d...

Page 67: ...ope correction factor if the second calibration point is not zero Perform Catch up function for all applications The filtered data counts are initialized to the raw data counts The response time of the filtered data counts to a sudden change in raw data counts is determined by the time constant When the raw data count changes suddenly the filtered data counts may take a long time to reflect the av...

Page 68: ...for holding the preferred current Do Nothing No action is taken when the submit button is pressed Hold at minimum The current output value is held at the minimum value entered Hold at maximum The current output value is held at the maximum value entered Hold at set value The current output value is held at the set hold value Hold at Fault Low The current output value is held at the Fault Low value...

Page 69: ... to an enabled state This option is available for all applications or individual applications Erase all process alarm assignments All configurations associated with setting up a process alarm are set to the default values These values include Measurement ID Action Action Delay Set Point Clear Point and the Enable Disable setting This option is available for all applications or individual applicati...

Page 70: ... provided additional types of measurements For a density application the analog inputs will be used to provide temperature and flow information The temperature information may be used for temperature compensated density calculation The flow information may be used for mass and or volume flow calculation Two types of analog inputs are available on the gauge current inputs labeled 4 20 In 1 and 4 20...

Page 71: ...n Once a value in engineering units have been entered into the Manual Value EU field the EZ Cal II software will convert that value into milliamps and display that value in the Present Value field 1 Choose the type of input from the selections in the dropdown list Not Used Temperature Used for Density Pressure Used for Level Flow Used for Density Density Used for Level Based on the input type sele...

Page 72: ... Celsius ºF Degree Fahrenheit Table 4 2 Pressure Input Engineering Unit Display Description PSI_G Pounds per square inch gauge KPA_G Kilopascal BAR_G Bar PASCAL_G Pascal Table 4 3 Flow Input Engineering Unit Flow Time Unit US Gallon Seconds UK Gallon Minutes Cubic cm Hours Cubic meter Days Cubic inch Weeks Cubic feet Months Cubic yard Years Custom Units ...

Page 73: ... g l grams per liter oz cu m ounces per cubic meter lb cu in pounds per cubic inch g cu in grams per cubic inch lb cu yd pounds per cubic yd kg cu m kilograms per cubic meter deg API degrees API degBaum lt degrees Baume light degBaum hv degrees Baume heavy degree Twaddle degrees Twaddle 2 Define the input operating range by entering the Minimum mA and Maximum mA into the corresponding textboxes 3 ...

Page 74: ...ion 3 mA Max Value This field displays the expected maximum analog input value provided by the user during calibration 1 Raw Min Value This field displays the measured minimum value read from the device 2 Raw Mid Value This field displays the measured midpoint value read from the device 3 Raw Max Value This field displays the measured maximum value read from the device Calibration Points This fiel...

Page 75: ...s has been entered into the Manual Value EU field the EZ Cal II software will convert that value into volts and display that value in the Present Value field 1 Choose the type of input from the selections in the dropdown list Not Used Temperature Used for Density Pressure Used for Level Flow Used for Density Density Used for Level Based on the input type selected the fields available for configura...

Page 76: ...nd Manual modes 1 Volt Min Value This field displays the expected minimum voltage input value provided by the user during calibration 2 Volt Mid Value This field displays the expected midpoint voltage input value in a three point calibration provided by the user during calibration 3 Volt Max Value This field displays the expected maximum voltage input value provided by the user during calibration ...

Page 77: ...specified detector b If the user selects Manual mode the Manual Value dropdown becomes available This allows the user to set the output to an open or closed state i When Open is selected the digital input terminal is not connected to ground ii When Close is selected the digital input terminal is connected to ground Note Actions selected from the Open Contact Action and Close Contact Action dropdow...

Page 78: ...d Current Out A Max value Current output A is held at the maximum value Hold Current Out A Fault Hi value Current output A is held at the fault high value Hold Current Out A Fault Lo value Current output A is held at the fault low value Clear All Alarms No Action is taken Clear All holds All outputs in Hold mode shall be set to Live 4 Measurement 1 through Measurement 4 5 Current Outputs A through...

Page 79: ... Inhibit all totalizers The values of all totalizers 1 through 4 stop accumulating Enable totalizer 1 Totalizer 1 is enabled Enable totalizer 2 Totalizer 2 is enabled Enable totalizer 3 Totalizer 3 is enabled Enable totalizer 4 Totalizer 4 is enabled Enable all totalizers All Totalizers 1 through 4 are enabled Zero totalizer 1 The value of totalizer 1 is set to zero The totalizer is still enabled ...

Page 80: ...ignal There is one current output on the main board labeled 4 20 Out A The two current outputs on the ISIO board are labeled 4 20 Out B and 4 20 Out C In the EZ Cal II software select Current Output from the menu tree on the left to bring up the tabs containing the current output screens Note Unless otherwise noted the information provided about the Current Output screens applies to the tabs for C...

Page 81: ...ut is set to the value entered by the user in the Hold Value EU textbox Once a value in engineering units have been entered into the Hold Value EU field the EZ Cal II software will convert that value into milliamps and display that value in the Present Value field 7 The Alarm Action dropdown allows the user to designate what happens when an alarm associated with the selected current output is trig...

Page 82: ...ut value provided by the user during calibration 1 Raw Min Value This field displays the measured minimum value read from the device 2 Raw Mid Value This field displays the measured midpoint value read from the device 3 Raw Max Value This field displays the measured maximum value read from the device Status This field displays one of the following Live Current output is being driven by the selecte...

Page 83: ...alarm process alarm or totalizer If the relay has not been assigned to an alarm it will be set to the Default Relay Value b In Hold mode the relay will be held on or off based on the setting of the Hold Value field 2 If Hold mode is selected indicate a hold value by using the Hold Value dropdown Hold ON The coil is energized Hold OFF The coil is de energized This is the default value 3 Select eith...

Page 84: ...dropdown the indicated totalizer associated with the detector designated in the Detector ID field will drive the relay 4 Enter a pulse width value in the Pulse Width 30 200 ms field a Entering 0 will generate no relay pulse output b A value of 30 200 bases the relay pulse output on pulse width at 10 ms intervals Note If the process function is set to Totalizer the relays will operate at a maximum ...

Page 85: ... view on the graph by using the Detector indicator Each detector will be represented by a different color on the graph 2 The Update Period ms field allows the user to determine the update rate of the counts The entry in this field can range from 1 2000 ms 3 Click Run Char to begin a real time graphic view of the detector counts 4 Click Freeze Char to pause the detector count chart Figure 4 16 Dete...

Page 86: ...ng ensures rapid smooth filtered counts in response to significant changes in the process level The dynamic tracking system contains a slow filter and a fast filter Initially filter data counts use the slow filter The fast filter uses a normal averaging time constant The difference between the data counts of the slow and fast filters are monitored constantly When the difference exceeds the dynamic...

Page 87: ... least the amount of time entered in the X ray Threshold Min Hold Time sec textbox At the end of minimum hold time if the count is below the threshold the hold will be cleared If it is still above the threshold the system will stay in the hold condition for another cycle of the minimum hold time The system will continue to repeat cycles of the minimum hold time if necessary until the time entered ...

Page 88: ...ge power supplies 1 The Force Hi Voltage 0 Hold Value dropdown provides the user with the option to place the detected high voltage power supplies in hold mode a If Yes is selected the system will hold the high voltage at the value designated in the Hi Voltage 0 Value textbox b If No is selected the system will use live system data as the Hi Voltage 0 Value 2 The following fields are intended for ...

Page 89: ...n a graphic representation Figure 4 18 Detector Count Tab 1 Enter a time in milliseconds in the Update Period ms field to establish an update rate for the counts The entry in this field can range from 1 2000 ms 2 Click Run Char to begin a real time graphic view of the detector counts 3 Click Freeze Char to pause the detector count chart ...

Page 90: ...ut per detector Information regarding the current input can be found on the Current Input tab Figure 4 19 Current Input Tab For information related to configuring these fields see Analog Current Voltage Inputs To access the information on the Detector Current Input tab using only the remote transmitter keypad see Figure A 12 ...

Page 91: ...Engineering Unit dropdown 3 Define the input operating range by entering the Minimum ºC and Maximum ºC into the corresponding textboxes 4 The current inputs can operate in Live mode or Manual mode If Manual mode is selected enter a value in the Manual Value EU textbox 5 Select the RTD Wire Type from the dropdown The RTD input supports 3 or 4 wire RTDs 6 Additional fields on this screen which are l...

Page 92: ...calibration 2 Raw Mid Value This field displays the midpoint temperature value read by the system during calibration 3 Raw Max Value This field displays the maximum temperature value read by the system during calibration Calibration Points This field displays the number of points the current information used to calibrate the current input Status This field displays Live or Manual depending on the ...

Page 93: ... A 4 Figure 4 21 Detector Status Tab All of the fields on this screen which are listed below are for display purposes only and are not configurable by the user Filtered Data Count CAL STD Count sec IBP Firmware Version IBP Compile Date Time Analog Input Raw Power Supply Type DAC Output 0 Volt DAC Output 1 Volt Preamp Type CPLD Version Battery Voltage CPLD Status System Status Summary System Err Co...

Page 94: ...ector Diagnosis Tab All of the fields on this screen which are listed below are for display purposes only and are not configurable by the user However the data may be configurable by the user on other screens High voltage Time Constant in seconds Data Count Top Count Center Count Base Count HV Monitor Voltage 0 HV Monitor Voltage 1 CPU Board Temperature ºC Last Board Temperature ºC RTD Raw Tempera...

Page 95: ...t of Application screens relates to the Detector screens of the same number For instance information entered in the screens accessed by selecting Application 1 from the menu tree will be applied to Detector 1 whereas information entered on the Application 2 screens will be applied to Detector 2 Configuration The Application Configuration screen can be reached by selecting Application from the menu...

Page 96: ...e top right corner of the screen To access the information on the Application Density Setup tabs using only the remote transmitter keypad see Figure A 17 Figure 4 24 Application Screens Density Setup Tab The primary measurement Measurement 1 is dedicated to density measurement based on detector counts The value and units of this measurement are determined by the material type and primary measureme...

Page 97: ...ion selected will be displayed as the Material Type on the Additional Measurement tab a If slurry is selected as the material type the following fields will be available Carrier Density g cc Solid Density g cc Carrier Attenuation cm2 g Solid Attenuation cm2 g b If single phase is selected as the material type the following fields will be available Solid Density g cc Solid Attenuation cm2 g c If em...

Page 98: ...le when solution is selected as the material type Solvent Density g cc Solute Density g cc Solvent Attenuation cm2 g Solute Attenuation cm2 g iii The fields listed below auto populate with information when solution is selected as the material type however the user may override the populated information by manually entering new values Solution Poly A Coeff Solution Poly B Coeff Solution Poly C Coef...

Page 99: ...e are Density Bulk Density c If Emulsion is selected as the material the primary measurements available are Density Fluid 2 Content vol Fluid 1 Content vol Fluid 2 Fluid 1 by weight Fluid 2 by weight Fluid 1 by volume Fluid 2 by volume Fluid 1 d If Solution is selected as the material the primary measurements available are Solute content vol Solvent content vol Solute Solvent by weight Solute by w...

Page 100: ...000 pounds cubic yard lton cu yd long ton 2240 pounds cubic yard g l gram liter oz cu in ounce cubic inch lb cu in pound cubic inch g cu in gram cubic inch lb cu yd pound cubic yard kg cu m kilogram cubic meter deg API degree American Petroleum Institute degBaum lt degree Baume light scale degBaum hv degree Baume heavy scale 6 Next specify the unit of measure for the inside diameter of the pipe Th...

Page 101: ...rature Input and the Temperature Unit is set to ºF on this tab choosing Temperature from one of the Measurement dropdowns on the Additional Measurement tab will associate the input with that measurement number on the Action and Measurement Data tabs While the Input Configuration tab allows the user to link four analog and measurement inputs there are only three measurements available on the Additi...

Page 102: ...les provide the units available for selection based on the various types of input Table 4 7 Density Input Density Units Display Description g cc grams per cubic centimeter lb US gal pounds per US gallon lb UK gal pounds per UK gallon lb cu ft pounds per cubic foot ston cu yd short tons per cubic yard lton cu yd long tons per cubic yard g l grams per liter oz cu m ounces per cubic meter lb cu in po...

Page 103: ...oot Table 4 10 Flow Input Flow Units Flow Volume Unit Flow Time Unit Mass Flow Unit mass Mass Flow Unit time US Gallon Seconds Pounds Seconds UK Gallon Minutes Short Tons Minutes Cubic cm Hours Long Tons Hours Cubic meter Days Metric Tons Days Cubic inch Weeks Grams Weeks Cubic feet Months Kilograms Months Cubic yard Years Ounce Years Custom Units 3 Select a measure of velocity from the Velocity U...

Page 104: ...e allows the user to provide a fixed value for the process temperature i If Manual Value is selected as the input source enter a temperature hold value in degrees Celsius in the Temp Hold Constant C textbox c When Detector RTD Input is selected the process temperature will be measured using the RTD connected to the detector d When Detector 4 20mA Input is selected the detector s user configured 4 ...

Page 105: ...ompensation Coefficient C Equation 1 Temperature Compensation Coefficient D Equation 1 Temperature Compensation Coefficient A Equation 2 Temperature Compensation Coefficient B Equation 2 Temperature Compensation Coefficient C Equation 2 Temperature Offset Correction This field provides the user with a quick way to correct temperature offset In most cases temperature offset correction is not needed...

Page 106: ...ing a mass flow or a volume flow The purpose of providing additional measurements is to allow the user to configure a second third and forth measurement as appropriate for a specific application To access the information on Application Additional Measurement Setup tabs using only the remote transmitter keypad see Figure A 18 Note Additional measurements are closely linked with an application s inp...

Page 107: ...primarily used for oilfield applications e The by weight solids measurement is derived from the primary density measurement f The by weight carrier measurement is derived from the primary density measurement g The by volume solids measurement is derived from the primary density measurement h The by volume carrier measurement is derived from the primary density measurement i The Bulk Mass Flow meas...

Page 108: ...ion made in Input Configuration q The Velocity measurement value is derived based on the flow selection made under Input Configuration and based on the pipe inside diameter The measurement will be automatically converted to the user selected unit either ft sec or m sec r The Proppant measurement is derived from the primary density value the primary density constant carrier density value and the so...

Page 109: ...ccess the information on Application General Setup tabs using only the remote transmitter keypad see Figure A 3 Figure 4 28 Application Screen General Setup Tab 1 Select a source type from the Source Type Hi Voltage Control dropdown Cs137 Cesium 137 Co60 Cobalt 60 Am241 Americium 241 Beryllium Other 2 The user has the option of entering the requested information into the following textboxes Radioa...

Page 110: ...dization measurement provides the gauge with a standard configuration reference point During the standardization cycle the gauge averages the detector signal The default cycle time lasts about two minutes This averaged detector signal provides a repeatable measurement of the signal produced in the standard configuration Once the standardization measurement is completed it can be repeated later to ...

Page 111: ... Sample Time sec textbox The time can range from 1 second to 65 535 seconds 3 When the Standardization On field is set as Pipe Full the STD Density Value textbox becomes available to the user Enter a standardization density value The units displayed are those associated with the primary density measurement 4 The following commands are available for the standardization Start STD Begin the standardi...

Page 112: ...ge are unchanged Note The high voltage must be stable during the standardization cycle If the high voltage is unstable the cycle will abort Gauge Calibration When a calibration is required a one point calibration provides a reference measurement at one density in the range of interest This form of calibration is sufficient in most instances If greater measurement accuracy is required two point cal...

Page 113: ... Enter a calibration density value The units displayed are those associated with the primary density measurement 5 The following commands are available for the gauge calibration process Start CAL Begin the calibration cycle Abort CAL Abort or reject the calibration cycle before cycle completion When the user terminates the calibration cycle the value of the calibration counts and the density store...

Page 114: ...o the textboxes Cal Density Point 1 Cal Ref for Point 1 Count Rate for Point 1 Cal Density Point 2 If Point 2 is calibrated Cal Ref for Point 2 If Point 2 is calibrated Count Rate for Point 2 If Point 2 is calibrated Slope Correction factor 2 The slope correction factor is automatically calculated by the gauge using the calibration points accepted by the user However changes to data fields both on...

Page 115: ... Coefficient Slurry Solvent Density Solution Solvent Attenuation Coefficient Solution Solute Density Solution Solute Attenuation Coefficient Solution Solid Density Single Phase Solid Attenuation Single Phase Fluid 1 Density Emulsion Fluid 1 Attenuation Coefficient Emulsion Fluid 2 Density Emulsion Fluid 2 Attenuation Coefficient Emulsion Pipe Inside Diameter 3 The Last STD Date Time field displays...

Page 116: ...ion ratio Figure 4 32 Application Screen Gauge Calibration Point Data Tab Breakpoint Table Additionally this tab allows the user to view displayed point data to change the point data by manually entering new values and to submit or delete point data Totals The purpose of the totalizers is to calculate the amount of mass or volume flow measured by a gauge over a period of time There are four totali...

Page 117: ...he user Furthermore the totalizer value may be scaled based on the units pulse configured by the user The figures in this section illustrate the totalizer configuration process Flow measurements can be configured and then associated with a totalizer First on the Input Configuration Setup tab configure the flow input along with its flow volume unit and time Second associate the measurements to mass...

Page 118: ...reater than or equal to the threshold limit If the totalizer has not been previously enabled the Totalizer Value field will be set to zero Enable This allows the totalizer to start accumulating when the value of the input is greater than or equal to the threshold limit If the totalizer has been enabled previously the Totalizer Value resumes accumulating at the previous value Clear The Totalizer Va...

Page 119: ...old Live field is set to for Measurement 3 on the Application Action tab Measurement 4 The value of Measurement 4 is totalized This will be either the Live or Hold value depending on what the Hold Live field is set to for Measurement 4 on the Application Action tab 3 Select a measurement unit from the Totalizer Value dropdown The available units are US gallon Imperial gallon Cubic centimeter Cubic...

Page 120: ...onfigured totalizers Disable The Disable state in the All Totalizer Selection dropdown sets all four totalizers to a disabled state In a disabled state the totalizer values stop accumulating even when the values of the inputs are greater than or equal to the threshold limits If a totalizer has not been previously enabled the Totalizer Value field in that totalizer s area will be set to zero Enable...

Page 121: ...e 4 36 Application Screen Action Tab 1 Choose an operational mode from the Hold Live dropdown Live Hold If Hold is selected the Hold Value textbox becomes available to the user Enter a hold value for the measurement using the same units used in the measurement s configuration 2 The following fields utilize values from other processes These fields are not configurable by the user on this screen All...

Page 122: ...rms provide a signal to the external device when the process value goes above or below a set point value The gauge provides sixteen process alarms The system can be configured to setup a process alarm based on one of the four measurements An alarm is activated when the measurement value reaches the specified set point The relative values assigned to the set point and clear point determines whether...

Page 123: ... again goes above the clear point In the high alarm depiction below the measurement rises above the set point and remains there longer than 10 seconds the time entered in the Action Delay sec textbox Therefore after 10 seconds the alarm is triggered and continues until the measurement drops below the clear point In the second instance the measurement does not rise above the set point for 10 second...

Page 124: ...Operation Application Screens 4 72 DensityPRO User Manual Thermo Scientific Figure 4 39 High and Low Alarms ...

Page 125: ...monitor the selected measurement and trigger the alarm based on the set point and clear point The following selections are available in the Measurement ID dropdown None Measurement 1 Measurement 2 Measurement 3 Measurement 4 3 The alarm is only triggered if the alarm condition exists after a user defined amount of time If the alarm condition does not exist for the designated time the alarm will no...

Page 126: ...l alarms Not Applicable i No action is taken when sent to the gauge This will be used in future applications to clear latching alarms i Clear all Totalizers Do not enable i The value of totalizers 1 through 4 are set to zero and the totalizers are disabled j Inhibit all Totalizers i Any totalizer totalizers 1 through 4 in the enable state will be placed in the inhibit state k Enable all Totalizers...

Page 127: ...ion clears u Inhibit totalizer 4 i If totalizer 4 is in the enable state it will be placed in the inhibit state v Enable totalizer 4 i If totalizer 4 is in the inhibit state it will be placed in the enable state w Zero totalizer 4 i Set the totalizer count to zero while the alarm is active The totalizer will start accumulating when the alarm condition clears 5 Enter a set point value in the same u...

Page 128: ...e screen or click the fourth icon button the wrench To access the information on Input Output Calibration using only the remote transmitter keypad see Figure A 9 through Figure A 15 Beginning with Figure A 9 each Physical I O subsection has screens for calibration Figure 4 40 Calibration Selection Screen 1 Select an input from the list The available inputs for calibration are Current Input 1 Curre...

Page 129: ...mA enter 4 in the Enter new Min Value textbox a If there is a problem with the data the user has the option to abort the calibration by clicking the Abort CAL button and can return to the previous screen by pressing the Back button b To recalculate the point click Start Calibrate before clicking the Submit button c If the point data is satisfactory click Submit to save and Next to move to the next...

Page 130: ...o Scientific 7 Follow steps 4 6 to calibrate the remaining point s Figure 4 42 Input Calibration Maximum Point 8 Once the CAL Max Point data has been submitted click the Next button to complete the calibration and return to the Calibration Selection screen ...

Page 131: ...o the output for accurate calibration Figure 4 43 Output Calibration Minimum Point 4 Click Start Calibrate to begin calibration 5 Once the actual raw minimum current stabilizes on the multi meter click Freeze Count to capture the data 6 Enter the actual raw minimum current If the Required Min mA is 4 and the multi meter is reading 4 03 enter 4 03 in the Actual Raw Min mA textbox a If there is a pr...

Page 132: ...n the next screen will calibrate the maximum values In a 3 point calibration the next screen will calibrate the mid point values Submit that information and click the Next button to proceed to the maximum point value screen 7 Follow steps 4 6 to calibrate the remaining point s Figure 4 44 Output Calibration Maximum Point 8 Once the CAL Max Point data has been submitted click the Next button to rea...

Page 133: ...Operation Calibration Thermo Scientific DensityPRO User Manual 4 81 Figure 4 45 Output Calibration CAL Point Completed 9 Click Next to return to the Calibration Selection screen ...

Page 134: ......

Page 135: ...COMMUNICATION SETUP Com A Com B Ethernet Com B SETTING PORT MODE Enabled UNIT ID 1 BAUD RATE 9600 PARITY None DATA BITS 8 STOP BITS 1 Com B SETTING PORT MODE RS232 MODBUS PRTL RTU FLOAT FRMT NORMAL RX COUNT 624 TX COUNT 624 ERROR COUNT 0 BACK NEXT BACK EDIT NEXT BACK EDIT COMMUNICATION SETUP Com A Com B Ethernet Ethernet Setting IP ADDRESS B 010 210 064 096 ETHERNET IP GATEWAY B 010 210 054 001 Et...

Page 136: ...T B 0 BACK NEXT BACK EDIT START SYSTEM CONTROL CONFIGURATION PASSWORD ENTRY DETECTOR CONFIG GENERAL PASSWORD ENTRY PASSWORD VALIDATION PASSWORD SETUP PASSWORD VALIDATION USER PASSWORD ENTRY B 0 DISPLAY PASSWORD MODE B DISPLAY INVALID PASSWORD B COUNT 0 PASSWORD VALIDATION ENGINEER MODE COUNT B 7 TECHNICIAL MODE COUNT B 0 OPERATOR MODE COUNT B 0 PASSWORD VALIDATION COM A PASSWORD MODE B DISPLAY COM...

Page 137: ...CTOR SETTING CAL STD CONTROL B STATUS NOT in C CAL STD TIME B 0 BACK NEXT BACK NEXT DETECTOR CONFIG HI VOLTAGE SETTING CAL STD HV CONTROL PARAMETERS HV CONTROL PARAMETERS PLEASE NOTE CHANGE THESE PARAMETERS MAY CAUSE SYSTEM UNSTABLE BACK NEXT BACK EDIT NEXT SYSTEM CONTROL CONFIGURATION PASSWORD ENTRY DETECTOR CONFIG GENERAL GENERAL Source Type HV CONTROL B CS137 Isotope Half Life Year B 30 07000 G...

Page 138: ...XT SYSTEM STATUS SYSTEM PHYSICAL I O COMMUNICATION PORTS TEMPERATURE VRef COMMUNICATION PORTS SERIAL PORT B 2 USB HOST DEVICE PORT B 1 ETHERNET PORT B 1 BACK NEXT BACK SYSTEM STATUS SYSTEM PHYSICAL I O COMMUNICATION PORTS TEMPERATURE VRef TEMPERATURE VRef 4 096 V Ref B 4 091785 3 000 V Ref B 2 996655 BACK NEXT BACK SYSTEM STATUS SYSTEM DETECTOR DIAGNOSIS DETECTOR STATUS COMPONENTS SYSTEM SOFTWARE ...

Page 139: ...degC B 232 3488 IBP BOARD TEMP IBP BOARD TEMP degC B 30 92034 IBP BOARD TEMP STABLE degC B 26 60043 BACK NEXT BACK NEXT BACK NEXT DIAGNOSIS NaI TEMPERATURE HIGH VOLTAGE HV MAIN BOARD HIGH VOLTAGE HV HV CONTROL TC SEC B 4 HV MONITOR VOLTAGE 0 B 3 326960 HV MONITOR VOLTAGE 1 B 2 080314 HIGH VOLTAGE HV LAST HI VOLTAGE 0 B CONTROL 650 0000 B STEP 0 800000 STABLE HI VOLTAGE 0 B STEP 0 800000 HIGH VOLTA...

Page 140: ...o Nothi BACK NEXT BACK EDIT NEXT BACK EDIT NEXT Mode Fault Alarm Setup MODE ACTIVE X RAY COMMUNICATIONS SYSTEMS SENSORS SYSTEMS ENABLE SYS FAULT ALM B Disabled TOTALIZE OVERRUN ALM B Disabled CAL ABORTED ALM B Disabled SYSTEMS SYS FAULT ACTION B Do Nothi TOTAL OVERRUN ACTION B Do Nothi CAL ABORTED ACTION B Do Nothi BACK NEXT BACK EDIT NEXT BACK EDIT NEXT Mode Fault Alarm Setup MODE ACTIVE X RAY CO...

Page 141: ... Setup MODE ACTIVE X RAY COMMUNICATIONS SYSTEMS SENSORS COMMUNICATIONS RBP COMM FAILED ALM B NO IBP COMM FAILED ALM B NO FIELDBUSCOMMFAILED ALM B NO BACK NEXT BACK Mode Fault Alarm Setup MODE ACTIVE X RAY COMMUNICATIONS SYSTEMS SENSORS SYSTEMS ENABLE SYS FAULT ALM B NO TOTALIZE OVERRUN ALM B NO CAL ABORTED ALM B NO BACK NEXT BACK Mode Fault Alarm Setup MODE ACTIVE X RAY COMMUNICATIONS SYSTEMS SENS...

Page 142: ...IT COMMON ACTION COMMON ALARM ACTION HOLD CURRENT OUTPUT HOLD RELAY HOLD VALUE COMMON ALARM ACTION HOLD CURRENT OUTPUT A B Do Nothi HOLD CURRENT OUTPUT B B Do Nothi HOLD CURRENT OUTPUT C B Do Nothi BACK NEXT BACK EDIT COMMON ACTION COMMON ALARM ACTION HOLD CURRENT OUTPUT HOLD RELAY HOLD VALUE HOLD RELAY HOLD RELAY A B HOLD OFF HOLD RELAY B B HOLD OFF BACK NEXT BACK EDIT COMMON ACTION COMMON ALARM ...

Page 143: ... BACK NEXT BACK EDIT mA 1 INPUT SOURCE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS RANGE SETUP MIN mA 4 000000 MAX mA 20 00000 Min Value Min mA B 4 000000 Max Value Max mA B 20 00000 BACK NEXT BACK EDIT mA 1 INPUT SOURCE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS CALIBRATION MENUS CALIBRATION POINTS mA CALIBRATION RAW CALIBRATION BEGIN CALIBRATION CALIBRATION POINTS CALIBRATION POINTS B 3Po...

Page 144: ...MODE B DISPLAY CURRENT PASSWORD MODE B DISPLAY BACK EDIT NEXT BACK EDIT NEXT BACK EDIT NEXT BACK EDIT NEXT mA 1 INPUT SOURCE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS DIAGNOSTICS STATUS LIVE LIVE VALUE EU B 0 001465 RAW VALUE MA B 0 018 PresentValu 0 01685 BACK NEXT BACK EDIT PHYSICAL I O mA 1 mA 2 Vdc 1 Vdc 2 DET 1 RTD 1 Vdc 1 INPUT SOURCE MANUAL SETUP RANGE SETUP CALIBRATE DIAGNOSTICS INPUT...

Page 145: ... Max VALUE B 0 015 BACK NEXT BACK EDIT CALIBRATION MENUS CALIBRATION POINTS VOLT CALIBRATION RAW CALIBRATION BEGIN CALIBRATION BEGIN CALIBRATON ENTER CAL POINT 2PointCa OR PRESS NEXT TO START CALIBRATION BACK NEXT BACK EDIT NEXT PASSWORD VALIDATION USER PASSWORD ENTRY B 0 DISPLAY PASSWORD MODE B DISPLAY INVALID PASSWORD B COUNT 0 PASSWORD VALIDATION ENGINEER MODE COUNT B 7 TECHNICIAL MODE COUNT B ...

Page 146: ...ON mA CALIBRATION 1 mA Min VALUE B 4 000000 2 mA Mid VALUE B 12 00000 3 mA Max VALUE B 20 00000 BACK NEXT BACK EDIT CALIBRATION MENUS CALIBRATION POINTS EU CALIBRATION RAW CALIBRATION BEGIN CALIBRATION RAW CALIBRATION 1 RAW Min VALUE B 4 000000 2 RAW Mid VALUE B 12 00000 3 RAW Max VALUE B 20 00000 BACK NEXT BACK EDIT CALIBRATION MENUS CALIBRATION POINTS EU CALIBRATION RAW CALIBRATION BEGIN CALIBRA...

Page 147: ... VALUE B 0 000000 2 EU Mid VALUE B 50 00000 3 EU Max VALUE B 100 0000 BACK NEXT BACK EDIT NEXT CALIBRATION MENUS CALIBRATION POINTS EU CALIBRATION RAW CALIBRATION BEGIN CALIBRATION RAW CALIBRATION 1 RAW Min VALUE B 0 000000 2 RAW Mid VALUE B 50 00000 3 RAW Max VALUE B 100 0000 BACK NEXT BACK EDIT CALIBRATION MENUS CALIBRATION POINTS EU CALIBRATION RAW CALIBRATION BEGIN CALIBRATION BEGIN CALIBRATON...

Page 148: ...isabled BACK NEXT BACK NEXT BACK NEXT BACK EDIT DIGITAL INPUT 1 INPUT MANUAL SETUP CONTACT ACTION DIAGNOSTICS MANUAL SETUP MANUAL VALUE B OPEN MANUAL LIVE B LIVE BACK NEXT BACK EDIT DIGITAL INPUT 1 INPUT MANUAL SETUP CONTACT ACTION DIAGNOSTICS CONTACT ACTION OPEN CONTACT ACTION B Do Nothi CLOSE CONTACT ACTION B Do Nothi ACTION DESTINATION B NONE BACK NEXT BACK EDIT DIGITAL INPUT 1 INPUT MANUAL SET...

Page 149: ...ASUREMENT SOURCE MODE AND HOLD RANGE SETTINGS ALARM ACTION CALIBRATE DIAGNOSTICS CALIBRATION MENUS mA CALIBRATION RAW CALIBRATION BEGIN CALIBRATION mA CALIBRATION 1 mA Min VALUE B 4 000000 2 mA Mid VALUE B 12 00000 3 mA Max VALUE B 20 00000 BACK NEXT BACK NEXT BACK EDIT CALIBRATION MENUS mA CALIBRATION RAW CALIBRATION BEGIN CALIBRATION RAW CALIBRATION 1 RAW Min VALUE B 4 000000 2 RAW Mid VALUE B 1...

Page 150: ... SETUP HOLD SETUP DIAGNOSTICS ALARM PROCESS DETECTORS TOTALS HOLD SETUP HOLD LIVE B LIVE HOLD VALUE B NONE BACK NEXT BACK EDIT RELAY OUTPUT CONFIG SETUP HOLD SETUP DIAGNOSTICS ALARM PROCESS DETECTORS TOTALS DIAGNOSTICS STATUS LIVE PRESENT VALUE B OFF BACK NEXT BACK EDIT RELAY OUTPUT CONFIG SETUP HOLD SETUP DIAGNOSTICS ALARM PROCESS DETECTORS TOTALS ALARM PROCESS ALARM ACTION B DO NOTHI PROCESS FUN...

Page 151: ...P SUBTYPE SELECT DENISTY APP SUBTYPE B GENERAL BACK NEXT BACK EDIT NEXT BACK EDIT NEXT BACK EDIT NEXT DENS MEASURE SETUP SETUP STANDARDIZATION GAUGE CALIBRATION MEASUREMENT DATA TOTALS MORE SETUP DENSITY SETUP INPUT CONFIGURATION TEMP COMPENSATION Additional Measurement SOURCE SETTING SOURCE HEAD B 5201 sou ISOTOPE B Cs137 MATERIAL TYPE B Slurry GRAVITY ATTENUATION DENSITY g cc B CARRIER 1 000000 ...

Page 152: ...0 000000 B B eq1 0 000000 B C eq1 0 000000 B D eq1 0 000000 TEMP COMP SETTING Temp Comp Coeff B A eq2 0 000000 B B eq2 0 000000 B C eq2 0 000000 BACK EDIT NEXT BACK EDIT NEXT BACK EDIT NEXT SETUP DENSITY SETUP INPUT CONFIGURATION TEMP COMPENSATION Additional Measurement Additional Measurement MEASUREMENT TYPE UNIT DECIMAL PLACES Additional Measurement MATERIAL TYPE B Slurry MEASUREMENT TYPE UNIT 2...

Page 153: ... Corre ction Factor B NO BACK EDIT NEXT BACK EDIT NEXT POINT DATA POLYNOMIAL BREAKPOINT TABLE LAST STANDARDIZATION CAL DENS POINT DATA DENS BREAKPOINT B 1 0 000000 B 2 0 000000 B 3 0 000000 B 4 0 000000 B 5 0 000000 CAL DENS POINT DATA COUNT RATE POINT 1 B 0 000000 LAST STD COUNT B 0 000000 LAST STD DATE TIME B 00 00 00 00 00 00 BACK NEXT BACK EDIT NEXT BACK NEXT CAL DENS POINT DATA LAST STD COUNT...

Page 154: ... 1 ACTION ALLOCATION Density HOLD LIVE LIVE HOLD VALUE 0 000000 CURRENT VALUE B 0 00 UNIT g cc BACK NEXT BACK NEXT BACK NEXT BACK EDIT NEXT DENS MEASURE SETUP SETUP STANDARDIZATION GAUGE CALIBRATION MEASUREMENT DATA TOTALS MORE DENS MEASURE SETUP ACTION PROCESS ALARMS ALARM SETUP ALARM 1 ALARM 2 ALARM 3 ALARM 4 ALARM 1 SETUP SETUP Disabled ACTION B Do Nothi B DLAY SEC 0 SET POINT 0 000000 CLEAR PO...

Page 155: ...e has been moved to a new location it is recommended that the gauge be reset to the factory defaults and set up again To reset all entries in EZ Cal II including the communication settings to the factory defaults go to Commands Common Action Erase all Ram and set defaults Cold Start If access to this screen is desired at a later time it may be accessed by selecting PC Comm Setup from the Functions...

Page 156: ... GND GND 2 Open EZ Cal II and set the communications parameters as shown below Unit ID 1 Port Select the associated Com port Baud rate 9600 Parity None Data Bits 8 Stop Bits 1 Time Out sec 8 3 Click the green Connect button 4 A Communication Fail pop up window will be displayed Click the OK button Figure B 2 Communication Fail Window 5 From the Functions dropdown on the menu bar select Flash Appli...

Page 157: ...sh and navigate to the correct file 7 Choose the correct S19 file and click the Open button Figure B 4 Open S19 File 8 Cycle the system power 9 From the Flash Application Screen click the Start Flash button to start programming the Main CPU 10 Once the application has flashed successfully close EZ Cal II 11 Cycle the system power The system is now ready for programming ...

Page 158: ......

Page 159: ...cm The default value is 0 cm Dc Density of the carrier The density of the carrier fluid in grams per cubic centimeter g cm3 The default value is 1 g cm3 µc Attenuation Coefficient of the carrier The attenuation coefficient of the carrier fluid in square centimeters per gram cm2 g The default value is 0 086 cm2 g Ds Density of the solid The density of the solid material in grams per cubic centimete...

Page 160: ...on Intensity for calibration point 2 The intensity of the radiation from the detector in counts per second cps when measuring the density of calibration point 2 Dcal1 Refer to Slope Correction Factor for the use of this value Istd Radiation Intensity during standardization The intensity of the radiation from the detector in counts per second cps during the standardization Refer to Standardization ...

Page 161: ...ng equation In 1 1 Equation 2 Slope Correction Factor To improve the accuracy of the density calculation the slope correction factor S is included in the density calculation The slope correction factor is calculated when the second calibration point is complete To obtain the information for the second calibration point the user must enter the second calibration density and the gauge must measure t...

Page 162: ...me The parameters below are used to calculate the density of a single phase material Constants G Geometry factor Default 0 85 The geometry factor does not have any units It is used to correct for the location of the source relative to the detector with different source heads and mounting configurations History has determined that this value can be a constant User Inputs Material Type The user shal...

Page 163: ...r of pipe in units selected by the user Pipe ID Units Units of measure for the inside diameter of the pipe Centimeters cm Millimeters mm Inches in Feet ft Yards yd Meters m µs Attenuation coefficient of the solids The attenuation coefficient for a single phase material is entered as the attenuation coefficient of the solid µs in the general density equation The value of the attenuation coefficient...

Page 164: ... point The user enters the density for the second calibration point in the same units as selected for the first calibration point This shall be entered when the second point of the calibration is performed Measured Inputs I Radiation Intensity Counts per second from the detector The radiation intensity shall be the filtered counts Istd Standardization Counts The average count rate per second from ...

Page 165: ...c centimeter g cm3 D Density of process material The density of the process material in g cm3 calculated using Equation 4 Additional Measurements In addition to Measurement 1 three additional measurements Measurements 2 4 are available to display additional parameters measured or calculated by the gauge These additional measurements are also capable of displaying the values from the analog inputs ...

Page 166: ... 0 85 The geometry factor does not have any units It is used to correct for the location of the source relative to the detector with different source heads and mounting configurations History has determined that this value can be a constant User Inputs Material Type The user has the option of selecting any of the following material types Single Phase Slurry Emulsion Solution This section only appl...

Page 167: ...ier is the same calculation as the proppant calculation Refer to Proppant Percent by weight solids D density of the slurry from Equation 4 g cc Dc density of the carrier g cc Ds density of the solids g cc Spw percent by weight solids 100 Equation 7 The value for Measurement 1 shall be displayed in percent Percent by weight carrier The percent by weight carrier is calculated using Equation 8 D dens...

Page 168: ...nsistency Available after implementation of the 3680 CutPRO application SGU 15 SGU 60 Available after implementation of the 3680 CutPRO application Units for Measurement 1 When the user designates the Primary Measurement as density carrier content per volume or solids content per volume the units displayed for Measurement 1 are user selectable The following unit selections are available Grams per ...

Page 169: ...sium 137 Cs 137 or cobalt 60 Co 60 Ds Density of the solid material Density of the solids in grams per cubic centimeter µs Attenuation coefficient of the solids The value of the attenuation coefficient depends on the composition of the process material and the type of source used cesium 137 Cs 137 or cobalt 60 Co 60 Ibkg Background radiation Background radiation at the detector in counts per secon...

Page 170: ...d converted to grams per cubic centimeter 1 Equation 11 Carrier content volume Units shall be from the list in Units for Measurement 1 Dc1u density for calibration point 1 g cc calculated using Equation 12 Dc density of the carrier g cc Ds density of the solids g cc Mc Carrier content per volume g cc entered by the user and converted to grams per cubic centimeter 1 Equation 12 Solids Carrier Note ...

Page 171: ...t by volume carrier Dc1u density for calibration point 1 g cc calculated using Equation 16 Dc density of the carrier g cc Ds density of the solids g cc Cpv Percent by volume carrier in percent entered by the user 1 100 100 Equation 16 Dc1u Density for calibration point 1 The user enters the density for the first calibration point in the selected units reference The density shall be entered when st...

Page 172: ...ameter of the pipe converted from user selected units to centimeters Dcal1 Calibration point 1 Density Density for calibration point 1 Dc1u converted to grams per cubic centimeter Dcal2 Calibration point 2 Density Density for calibration point 2 Dc2u converted to grams per cubic centimeter D Density of process material Calculated using Equation 4 Additional Measurements In addition to Measurement ...

Page 173: ...d using Equation 7 Qms Solids mass flow rate in grams per cubic centimeter calculated using Equation 18 100 Equation 18 Carrier Mass Flow rate The flow rate of the carrier in the slurry calculated using the density of the carrier D Density of slurry in grams per cubic centimeter calculated using Equation 4 Qv Volumetric flow rate of slurry in cubic centimeters per second measured by the gauge usin...

Page 174: ... by the gauge using an analog input Cpv percent by volume carrier calculated using Equation 10 Qvc Carrier volumetric flow rate calculated using Equation 21 100 Equation 21 Bulk Solids Flow rate Reference In Situ Calculation Temperature The temperature measured by the temperature input Velocity The velocity of the slurry Qv Volumetric flow rate of slurry in cubic centimeters per second measured by...

Page 175: ...ulation will be available for Measurements 2 4 The proppant calculation is also the calculation for solids carrier To calculate Pounds Proppant Added the density of the slurry is calculated using Equation 4 User Inputs Dc Density of the carrier material Density of the carrier in grams per cubic centimeter Ds Density of the solid material Density of the solids in grams per cubic centimeter Calculat...

Page 176: ... the solids in grams per cubic centimeter DB Bulk Density of the solid material Density of the dry solids in grams per cubic centimeter Measured Values Qv Volume Flow Volume flow of slurry in cubic centimeters per second Calculated Values D The density of the slurry calculated in grams per cubic centimeter using Equation 4 DDS Grams of dry solid per cubic centimeter of slurry g cm3 calculated usin...

Page 177: ...d to calculate the density of an emulsion material Constants G Geometry factor Default 0 85 The geometry factor does not have any units It is used to correct for the location of the source relative to the detector with different source heads and mounting configurations History has determined that this value can be a constant User Inputs Material Type The user has the option of selecting any of the...

Page 178: ...1 g cc Ds density of the fluid 2 g cc Mc Fluid 1 content per volume g cc The value shall be displayed in the unit s selected from the list in the Units for Measurement 1 Fluid 2 Fluid 1 This calculation is the same as the proppant calculation in Proppant The terms are defined as follows D density of the emulsion from Equation 4 g cc Dc density of the fluid 1 g cc Ds density of the fluid 2 g cc PPA...

Page 179: ... The value for measurement 1 shall be displayed in percent Percent by volume fluid 1 The percent by volume of fluid 1 is calculated using Equation 10 with the terms defined as follows D density of the emulsion from Equation 4 g cc Dc density of the fluid 1 g cc Ds density of the fluid 2 g cc Cpv percent by volume fluid 1 The value for measurement 1 shall be displayed in percent Units for Measureme...

Page 180: ... the type of source used cesium 137 Cs 137 or cobalt 60 Co 60 Ds Density of fluid 2 material Density of fluid 2 in grams per cubic centimeter µs Attenuation coefficient of fluid 2 The value of the attenuation coefficient depends on the composition of the process material and the type of source used cesium 137 Cs 137 or cobalt 60 Co 60 Ibkg Background radiation Background radiation at the detector ...

Page 181: ...l be calculated using Equation 12 with the terms defined as follows Dc1u density for calibration point 1 g cc Dc density of the fluid 1 g cc Ds density of the fluid 2 g cc Mc Fluid 1 content per volume g cc entered by the user and converted to grams per cubic centimeter Fluid 2 Fluid 1 Note Gauge will not be calibrated in these units This is the proppant calculation Percent by weight fluid 2 The v...

Page 182: ...ion is performed Dc2u Density for calibration point 2 Calibration point 2 shall be an optional calibration point The user enters the density for the second calibration point in the same units as selected for the first calibration point The density shall be entered when the second point of the calibration is performed Measured Inputs I Radiation Intensity Counts per second from the detector The rad...

Page 183: ...es from the analog inputs Density Reference Primary Measurement Fluid 2 content per volume Reference Primary Measurement Fluid 1 content per volume Reference Primary Measurement Fluid 2 Fluid 1 Reference Primary Measurement Percent by weight fluid 2 Reference Primary Measurement Percent by weight fluid 1 Primary Measurement Percent by volume fluid 2 Reference Primary Measurement Percent by volume ...

Page 184: ...rce heads and mounting configurations History has determined that this value can be a constant User Inputs Material Type The user has the option of selecting any of the following material types Single Phase Slurry Emulsion Solution This section only applies to the selection of Solution for the material type Primary Measurement When the user selects a material type of solution the following options...

Page 185: ...oxide NaOH 0 50 0 8871002 1 138 1 151 1 981 Potassium Chloride KCl 0 24 1 571 1 082 1 786 0 0 Potassium Hydroxide KOH 0 52 1 098 0 885498 0 3265 0 0 Hydrogen Chloride HCl 0 40 2 035 2 411 12 50 48 56 Phosphoric Acid H3PO4 0 40 1 866 1 288 8 047 18 07 A Lactose 0 18 2 518 1 053 6 338 0 0 H Lactose 0 18 2 656 0 8647003 4 504 0 0 Solvent content volume The solvent content per volume is calculated D d...

Page 186: ...alue for measurement 1 shall be displayed in percent Percent by weight solvent The percent by weight of solvent is calculated D density of the solution from Equation 4 g cc Mconc solute content per volume from Equation 28 g cc Cspw percent by weight solvent 1 100 Equation 32 The value for measurement 1 shall be displayed in percent Percent by volume Solute The percent by volume solute is calculate...

Page 187: ...imary Measurement is selected to be Density solvent content per volume or solute content per volume the user may select the units displayed for Measurement 1 from the following options Grams per cubic centimeter g cm3 or g cm3 Pounds per US gallon lb gal Pounds per UK gallon lb ImpGal Pounds per cubic foot lb ft3 Short tons per cubic yard STon yd3 Long tons per cubic yard LTon yd3 Grams per liter ...

Page 188: ...per second CPS Calibration density units The user may select the density units used for calibration from the following options Grams per cubic centimeter g cm3 Pounds per US gallon lb gal Pounds per Imperial gallon lb ImpGal Pounds per cubic foot lb ft3 Short tons per cubic yard STon yd3 Long tons per cubic yard LTon yd3 Grams per liter g L Ounces per cubic inch oz in3 Pounds per cubic inch lb in3...

Page 189: ... rate per second from the detector during calibration of the second point The detector will calculate the average count rate during the calibration cycle Calculated values L Pipe ID cm The inside diameter of the pipe converted from user selected units to centimeters Dcal1 Calibration point 1 Density Density for calibration point 1 Dc1u converted to grams per cubic centimeter Dcal2 Calibration poin...

Page 190: ...perature Compensated Calculation The temperature compensation formula will compensate single phase the carrier for slurry solvent for solution or fluid 1 for emulsion Use the formula a second time for the solid solute or fluid 2 ρ Change in density of carrier solvent fluid 1 or bulk density with temperature A B C Coefficients of the single phase carrier solvent or fluid one characterization polyno...

Page 191: ...Input or Detector 4 20 mA Input as the Temperature Input Source Toffset The value entered by the user for Temperature Offset Correction This is a quick way to correct temperature offset Normally when the RTD or current input is calibrated the Temperature Offset Correction is not needed and can be set to zero Temperature Compensation during Calibration Temperature compensation is enabled by selecti...

Page 192: ...ation coefficient of the solid solute or fluid 2 Ibkg Background radiation at the detector in counts per second CPS Dstd ref The density of the process material at the reference temperature when standardizing on process Dcal1 ref The density of the process material at the reference temperature during calibration of point 1 Dcal2 ref The density of the process material at the reference temperature ...

Page 193: ...ature during calibration for point 1 Ical2 proc Average counts per second at process temperature during calibration for point 2 Tproc Temperature of the process material Calculated Values Tdelta The difference between the Process temperature and the reference temperature Equation 37 Dc proc Density of the carrier solvent fluid one at the process temperature 1 1 Equation 38 Dcal1 proc Density of th...

Page 194: ...c Equation 43 2 Equation 44 Dproc Density of the process material at the process temperature In 1 1 Equation 45 Ws Percent weight by solid 100 Equation 46 Dref Density of the process material at the reference temperature Equation 47 S Slope correction for density calculation In 2 1 1 2 Equation 48 ...

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Page 196: ...Thermo Fisher Scientific 81 Wyman Street P O Box 9046 Waltham Massachusetts 02454 9046 United States www thermofisher com ...

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